scholarly journals Overview of test methods to determine strength and plastic properties of the wire

Author(s):  
M. A. Kukharenko ◽  
V. A. Mokhoreva

The article presents various methods for determining the strength and plastic properties of the wire to assess the quality characteristics of the products produced in the steel shops of JSC «BMW – the Management Company of the Holding «BMC».The methods of determining the propensity of a thin wire to laminations by reversing the twisting («Swedish» twist) and unilateral twisting, fixing the length change of the sample with a prefix with the dial indicator are considered. The article describes the procedure and results of research to determine the effect of the ratio of the conditional yield strength to the time resistance of the rupture on the plastic properties of the wire, the type of tensile diagram of the wire fragility.

Author(s):  
M. A. Kukharenko ◽  
I. N. Radkova

Currently, various manufacturers in the manufacture of wire RML used planish-straightening device (PSD), to obtain stable mechanical and plastic properties of the wire. The ensuring of the necessary parameters of mechanical and plastic properties of the RML wire is actual for OJSC «BSW» – Belarusian Metallurgical Works – Management Company of the Holding «BMC». That is why its own design of PSD was developed at BSW. The new planish-straightening device allowed to solve several problems simultaneously: to increase the plastic characteristics of the wire, to improve the adjustment of the coil lifting and to stabilize the diameter of the wire ring PML when working on the mills.


2020 ◽  
Vol 992 ◽  
pp. 498-503
Author(s):  
S. Sidelnikov ◽  
D. Voroshilov ◽  
M. Motkov ◽  
M. Voroshilova ◽  
V. Bespalov

The article presents the results of studies on the production of wire with a diameter of 0.5 mm from aluminum alloy 01417 with a content of rare-earth metals (REM) in the amount of 7-9% for aircraft construction needs. The deformation modes, the experimental technique and equipment for the implementation of the proposed technology described. The wire was obtained by drawing and bar rolling with subsequent drawing from a rod with a diameter of 5 mm, obtained previously using the process of combined rolling-extruding (CRE) from a continuous ingot with a diameter of 12 mm, cast in an electromagnetic mold (EMM). The wire obtained by the presented technology was subjected to 4 different heat treatment modes with annealing temperatures from 350 to 500 °C and holding time of 1 h in the furnace to achieve mechanical and electrophysical properties corresponding to TS 1-809-1038-2018. The level of strength and plastic properties obtained in the course of research required only one intermediate annealing. The microstructure of the wire was investigated and the modes were revealed that made it possible to obtain the required level of mechanical properties and electrical resistivity, satisfying TS 1-809-1038-2018.


2021 ◽  
Vol 2 (1) ◽  
Author(s):  
Qingzhong Mao ◽  
Yusheng Zhang ◽  
Yazhou Guo ◽  
Yonghao Zhao

AbstractThe rapid development of high-speed rail requires copper contact wire that simultaneously possesses excellent electrical conductivity, thermal stability and mechanical properties. Unfortunately, these are generally mutually exclusive properties. Here, we demonstrate directional optimization of microstructure and overcome the strength-conductivity tradeoff in copper wire. We use rotary swaging to prepare copper wire with a fiber texture and long ultrafine grains aligned along the wire axis. The wire exhibits a high electrical conductivity of 97% of the international annealed copper standard (IACS), a yield strength of over 450 MPa, high impact and wear resistances, and thermal stability of up to 573 K for 1 h. Subsequent annealing enhances the conductivity to 103 % of IACS while maintaining a yield strength above 380 MPa. The long grains provide a channel for free electrons, while the low-angle grain boundaries between ultrafine grains block dislocation slip and crack propagation, and lower the ability for boundary migration.


2000 ◽  
Author(s):  
Songbin Wei ◽  
Imin Kao

Abstract In wiresaw manufacturing process where thin wire moving at high speed is pushed onto ingot to produce slices of wafer, the wire is constrained by two wafer walls as it slices into the ingot. In this paper, we investigate the vibration of such wire under the constraints of wafer walls. To address this problem, the model for wire vibration with impact to wafer walls is developed. The equation of motion is discretized using the Galerkin’s method. The principle of impulse and momentum is utilized to solve the impact problem. The results of analysis and simulation indicate that the response under a pointwise sinusoidal excitation is neither periodical nor symmetric with respect to the horizontal axis, due to the excitation from the impact. The wire vibration behavior is affected dramatically by the wafer wall constraints.


1973 ◽  
Vol 95 (1) ◽  
pp. 219-226 ◽  
Author(s):  
A. K. Shoemaker ◽  
T. Melville ◽  
J. E. Steiner

Steel cylinders wrapped with steel wire have the capability of offering not only an economical high-strength structure, but also a structure with improved fracture resistance compared with that of an unwrapped cylinder of equivalent strength. Accordingly, 2000-psi-pressure hydraulic burst tests were therefore conducted to determine the fracture resistance of 36-in-dia, 60-ksi yield-strength, 1000-psi-pressure wire-wrapped cylinders at different levels of shell notch ductility, which was varied by testing at different temperatures. The cylinders were prestressed with 1/4-in-dia cold-drawn wire, and the shells contained part-through-wall flaws. A similarly flawed unwrapped cylinder was tested for comparison. The working-stress level was 72 percent of the specified minimum yield strength in the shell and 60 percent of the minimum tensile strength in the wire. The results showed that at a pressure double that of the unwrapped shell, no crack extension occurred at a temperature at which the steel exhibited fully ductile shell behavior (+110 deg F). A 2-ft crack extension occurred at a temperature (+10 deg F) at which the steel was still in the transition temperature range from ductile-to-brittle behavior (about 20 percent shear fracture), but a brittle crack (−70 deg F) propagated to the end of the wire-wrapped shell. Except for the brittle propagating crack, wire wrapping appears to provide sufficient constraint of a shell defect or propagating crack to limit bulging and crack-opening displacement. A model based on the compatibility in displacements between the crack opening and the local wire strain is presented for calculating the arrest conditions of the propagating crack in the test at 10 deg F. The same flaw size was critical at the constant failure pressure for all test temperatures, and showed that, as predicted, ductile initiation occurs even at the −70 deg F temperature in both the wrapped and unwrapped-cylinder tests. A circumferential flaw was shown to be less critical than a longitudinal flaw of the same size.


Author(s):  
S. Sodeoka ◽  
T. Inoue ◽  
M. Suzuki

Abstract Alumina matrix composites reinforced with metal thin wire (Inconel-600) were successfully fabricated by plasma spray forming. The atmospheric plasma sprayed matrix layers and wire layers arranged by filament-winding technique were piled up alternately. Though the matrix and the wire were partially bonded only on the side which sprayed particles came flying to, a solid structure was obtained by this technique. Spraying in one direction perpendicular to the substrate made peculiar V-shape pores around the wires, but tilting the torch was effective to reduce the pores. The flexural strength of composite did not increase in spite of some crack deflections on the fracture surface. Owing to the wire pullout, however, the composite exhibited a remarkably higher apparent fracture energy than that of monolithic alumina ceramics.


2019 ◽  
Vol 82 ◽  
pp. 01005 ◽  
Author(s):  
Grzegorz Golański ◽  
Agata Merda ◽  
Adam Zieliński ◽  
Paweł Urbańczyk ◽  
Jacek Słania ◽  
...  

The article presents the results of research on the microstructure and selected mechanical properties of HR6W nickel-base alloy. The test alloy was subjected to isothermal ageing at 700°C and for up to 10000h. The tests of the HR6W microstructure were performed using the scanning electron microscopy (SEM) and the transmission electron microscopy (TEM). The performed microstructural tests of the HR6W alloy showed that in the as-received condition it was characterised by the structure of nickel austenite with numerous primary precipitates of NbC and TiN. Ageing of the investigated alloy contributed to the precipitation of numerous particles of varying morphologies inside the grains and at the grain boundaries, as well as at the boundaries of twins - they were the secondary precipitates of M23C6 and Laves phase. The number of the particles precipitated at the boundaries was so large that they formed the so-called continuous grid of precipitates. Inside the grains, the presence of compound complexes of precipitates was observed. These complexes consisted of the TiN particles, as well as the M23C6 carbides and Laves phase nucleating on them. The tests of the mechanical properties of HR6W alloy showed that in the as-received condition the alloy showed high plastic properties, with relatively low strength properties - in particular, the yield strength. Ageing of the HR6W alloy, as a result of precipitation of numerous particles in the matrix, through the strengthening with the precipitation mechanism, resulted in a considerable growth of the strength properties - inter alia the yield strength by over 60%, with the reduction of the plastic properties - elongation decreased by around 40%. Similar growth in the test alloy was observed for hardness.


Author(s):  
Andrew A. Wereszczak ◽  
J. Emily Cousineau ◽  
Kevin Bennion ◽  
Hsin Wang ◽  
Randy H. Wiles ◽  
...  

The apparent thermal conductivity of packed copper wire test specimens was measured parallel and perpendicular to the axis of the wire using laser flash, transient plane source, and transmittance test methods. Approximately 50% wire packing efficiency was produced in the specimens using either 670- or 925-μm-diameter copper wires that both had an insulation coating thickness of 37 μm. The interstices were filled with a conventional varnish material and also contained some remnant porosity. The apparent thermal conductivity perpendicular to the wire axis was about 0.5–1 W/mK, whereas it was over 200 W/mK in the parallel direction. The Kanzaki model and an finite element analysis (FEA) model were found to reasonably predict the apparent thermal conductivity perpendicular to the wires but thermal conductivity percolation from nonideal wire-packing may result in their underestimation of it.


2021 ◽  
Vol 21 (2) ◽  
pp. 122-135
Author(s):  
E. V. Melnikova ◽  
O. A. Rachinskaya ◽  
O. V. Merkulova ◽  
I. S. Semenova ◽  
E. O. Kozhevnikova ◽  
...  

Preparation of a product file (PF) for a biomedical cell product (BCP) is an important stage in the preparation of documents for marketing authorisation. The PF is the main document of a regulatory submission and is used as the basis for BCP quality control. The requirements for the content of a PF, including appropriate specifications, are laid out in the relevant laws and regulations that support Federal Law No. 180-FZ “On Biomedical Cell Products” of 23.06.2016. However, given the novelty of the Russian legislative framework for innovative products for human use represented by BCPs, the specificity of their composition (i.e., components based on viable human cells) which differs significantly from conventional medicines, and lack of marketing authorisation experience— there is a need to examine specific aspects of a BCP PF. The aim of the study was to formulate methodological approaches to the development and preparation of a BCP PF in accordance with the national legislation and taking into account the experience of foreign regulatory authorities in evaluation of regulatory submissions for BCP analogues. The paper summarises the national regulatory requirements for the description of quality characteristics of cell lines used as components in BCPs, as well as test methods and test procedures used for cell line quality control. These data are required both for quality control of BCP samples, and for preparation of the Expert Commission Conclusion. The paper looks into the content of cellular and process-related impurities in a cell line and a finished BCP, and presents considerations on the description of the viral safety strategy for the finished product and for the cells from the master and working cell banks. The approaches to the presentation of quality characteristics and quality control methods for a finished BCP and for the cell line used in its production could be used by BCP developers for preparation of a PF.


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