scholarly journals Research and Development of Parametric Design Platform for Series Complex Cutting Tools

2021 ◽  
Author(s):  
Zhi Lin ◽  
Caixu Yue ◽  
Desheng Hu ◽  
Xianli Liu ◽  
Steven Y. Liang ◽  
...  
Keyword(s):  
Manufacturing Industry ◽  
Metal Cutting ◽  
Parametric Design ◽  
Cutting Tools ◽  
3D Models ◽  
Parametric Modeling ◽  
Tool Design ◽  
Secondary Development ◽  
Original Design ◽  
Low Efficiency

Abstract Metal cutting tool is an important part of machining, and its performance directly affects the manufacturing efficiency and machining quality of products. With the increasing demands in manufacturing industry of cutting performance, machining efficiency, customization and quick response, traditional tool design methods can no longer meet the above requirements due to many repetitive work, large amount of calculation, complex process and low efficiency. Parametric design has become a new development direction of customized tool design because of its fast, stable and accurate characteristics. In this paper, the parametric design of cutting tools is realized based on the process construction method of model generating history. The tool parametric design platform is developed by the method of secondary development of commercial CAD software. The platform realizes automatic operation in the background without the main interface of CAD software, completes the parametric modeling process of tools, generates 2D drawings and 3D models conforming to ISO 13399 standard, and realizes the cloud storage function of model data. The platform has simple operation and good man-machine interaction, and realizes the parametric design of many kinds of tools. Compare with that traditional modeling method, using this parametric modeling platform, the modeling efficiency is increased by 90% on average. This platform is of great significance to improve the design efficiency of complex customized tools and shorten the original design cycle by 30%.

Development of an Intelligent CAD System for Involute Cylindrical Gear Cutting Tools

2014 ◽  
Vol 532 ◽  
pp. 249-252
Author(s):  
Ying Hua Liao ◽  
Gao Jun Liu ◽  
Xiang Guo Sun
Keyword(s):  
Expert Knowledge ◽  
Cutting Tools ◽  
3D Models ◽  
Tool Design ◽  
Cylindrical Gear ◽  
Intelligent Cad ◽  
Forward Reasoning ◽  
Cad System ◽  
Gear Cutting ◽  
2D And 3D

An intelligent CAD system for Involute cylindrical gear cutting tools is developed by VC++ and SQL server, and it includes four modules, such as user interface, instance query, intelligent gear tool design and database. The intelligent gear tool design is the key to the intelligent CAD system, and it is based on the forward reasoning production system, and as the Intelligent reasoning technology is used for gear tool design, a lots of expert knowledge could be made full use of. The design results by the developed intelligent CAD system are more reasonable than those by a traditional CAD system, and the efficiency and quality of the gear tool design also could be improved. The developed intelligent CAD system supports both 2D and 3D models, which can lay foundation for CAD/CAE/CAM integration of gear cutting tools.

The Study of CAD/CAE Integrated Technology in Network Environment

2010 ◽  
Vol 145 ◽  
pp. 567-572
Author(s):  
Hua Ding ◽  
Zhao Jian Yang ◽  
Xue Wen Wang ◽  
Zhi Yong Ding
Keyword(s):  
Parametric Design ◽  
Parametric Modeling ◽  
Component Technology ◽  
Secondary Development ◽  
Element Analysis ◽  
Development Tool ◽  
Database Technology ◽  
Remote Design ◽  
Parametric Finite Element Analysis ◽  
Analysis Platform

Based on the concept of parametric design, this paper realizes the parametric modeling and parametric finite element analysis by utilizing UG/OPEN secondary development tool and APDL module of ANSYS software respectively. This paper also achieves data sharing of CAD/CAE through compiling interface program between UG6.0 and ANSYS10.0. In addition, the remote design and analysis platform has been built by using ASP.NET technology, component technology, and database technology. We take piston-piston rod part of coal mining machine’s cutting unit as an example to verify the system. Meanwhile, it proves system can effectively shorten design and analysis cycle time, and reduce workload of designer. Therefore, this software has potential application value in engineering.

Parametric Modeling for Spiral Bevel Gear Based on PRO/E

2012 ◽  
Vol 215-216 ◽  
pp. 1062-1066
Author(s):  
Xiu Hai Wu
Keyword(s):  
Parametric Design ◽  
Three Dimensional ◽  
Parametric Modeling ◽  
Bevel Gear ◽  
Secondary Development ◽  
Spiral Bevel Gear ◽  
Spiral Bevel Gears ◽  
Bevel Gears ◽  
Three Dimensional Modeling ◽  
Spiral Bevel

The author describes tooth profile formatting mechanism of spherical involute spiral bevel gear based on Principles of Gear conjugate, establishes the mathematical model of spiral bevel gears. The precise spherical involute of spiral bevel gears is generated with parametric modeling idea and th secondary development method based on PROGRAM of PRO/E software. Finally, a complete spherical three-dimensional modeling of the involute spiral bevel gear is established, which provides a method of parametric design and manufacturing of spiral bevel gears.

Application of CBN Cutting Tools in Hard Turning and Tool Wear

2013 ◽  
Vol 690-693 ◽  
pp. 2022-2025
Author(s):  
Hai Dong Zhao ◽  
Li Bao An ◽  
Pei Qing Yang ◽  
Ye Geng
Keyword(s):  
Tool Wear ◽  
Hard Turning ◽  
Manufacturing Industry ◽  
Metal Cutting ◽  
Elevated Temperatures ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Tool Material ◽  
Specific Strength ◽  
Strength And Stiffness

Considerable research has been directed towards discovering new engineering materials for various applications. As a superhard material, Cubic Boron Nitride (CBN) has been developed and applied to engineering for several tens of years. Due to its high specific strength and stiffness as well as good creep, fatigue and wear resistance at elevated temperatures, CBN has been widely used as cutting tool material in manufacturing industry. In this paper, the preparation and characteristics of CBN are introduced. As hard turning has been more and more employed in recent years as an advanced metal cutting technique, the application of CBN cutting tools in hard turning is presented based on the literature, and in particular, the main wear mechanisms of CBN tools in hard turning are summarized, owing to the significant influence of tool wear on the tool life and product quality.

scholarly journals Testing Tool Material on Scratch Tester

2021 ◽  
Vol 9 (12) ◽  
pp. 1926-1930
Author(s):  
Saurav Salunke
Keyword(s):  
Manufacturing Industry ◽  
Metal Cutting ◽  
Cutting Tools ◽  
Tool Material ◽  
Workpiece Material ◽  
Research Article ◽  
Base Parameters ◽  
Tool Coating ◽  
Testing Tool ◽  
Cutting Operation

Abstract: In manufacturing industry cutting tools are considered as the backbone of the metal cutting operation. In metal cutting operation there is relative motion between the tool and the workpiece. As the tool material is harder than the workpiece material, there is deformation of the workpiece which acts as a base for the formation of chips. If we observe the process of metal cutting, we can easily find out that there is a considerable amount of heat generated during the machining operation. As there is a point of interface between the tool and the workpiece, there is absorption of generated heat into both the tool as well as work material. Due to the absorption of the heat there is distortion in the tool material. In this research article we have taken the base parameters as speed, load and stroke and the output parameter is taken as the load which breaks the coating of the tool. Keywords: tool coating, scratch tester, speed, stroke, coating.

Parametric Modeling of Whole Tower Crane Based on ANSYS

2012 ◽  
Vol 215-216 ◽  
pp. 1140-1145
Author(s):  
Bin Li ◽  
Hong Zhang ◽  
Shao Shuai Xu ◽  
Jin Sheng Zhang ◽  
Xin Zhao
Keyword(s):  
Finite Element ◽  
Parametric Design ◽  
Cost Effective ◽  
Element Model ◽  
Parametric Modeling ◽  
Tower Crane ◽  
Parameterized Modeling ◽  
Programming Software ◽  
Design Software ◽  
Low Efficiency

The conventional finite element modeling of the tower in the ANSYS GUI, in particular, the modeling of the whole tower crane which is large and complex, always gives rise to low efficiency and less authenticity. A new method of modeling of whole tower crane is presented here. This paper applies the APDL which stands for ANSYS Parametric Design Language to separately build crane’s components :the mast, the tower head, the counter-jib ,the jib and the simplified slewing platform. And then accomplishes the parametric finite element model of the whole tower by using the assembly and connection technology provided by ANSYS to assemble and connect them. Further, based on these methods and Visual Basic Programming Software, the parametric design software on tower crane has been developed. At the end of the paper, the paper takes the H25/23 tower crane as an analysis example to demonstrate that such a method is not only technically feasible, but also cost-effective. The details of the parameterized modeling and related technologies are given in the paper.

Research of the Parametric Re-Development System Based on Pro/E

2011 ◽  
Vol 101-102 ◽  
pp. 41-44
Author(s):  
Hai Qiao Wang ◽  
Bei Bei Sun ◽  
Xiao Lan Ge ◽  
Hong Yan Qin ◽  
Xun Mei Han ◽  
...  
Keyword(s):  
Machine Tool ◽  
Parametric Design ◽  
3D Models ◽  
Secondary Development ◽  
Design Parameters ◽  
Second Development ◽  
C Programming Language ◽  
C Programming ◽  
Important Design ◽  
Module System

The Pro/Toolkit secondary development tools and Visual C++ programming language are used in the second development of the Pro/E, which can realize the parametric design of machine tool’s parts. Input the parameters, the system will automatically generate 3D models. This system can reduce the time of machine tool design and development, and improve the design efficiency. The information management module system can realize the management of machine tool important design parameters, which greatly lightened designers’ workload. This paper develops the parameterization design of supporting stand for the example, and introduces this development mentality and its key technologies in detail.

scholarly journals Investigation on the Surface Quality Obtained during Trochoidal Milling of 6082 Aluminum Alloy

Machines ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 75
Author(s):  
Nikolaos E. Karkalos ◽  
Panagiotis Karmiris-Obratański ◽  
Szymon Kurpiel ◽  
Krzysztof Zagórski ◽  
Angelos P. Markopoulos
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Process Parameters ◽  
Manufacturing Industry ◽  
High Surface ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
High Surface Quality ◽  
Trochoidal Milling

Surface quality has always been an important goal in the manufacturing industry, as it is not only related to the achievement of appropriate geometrical tolerances but also plays an important role in the tribological behavior of the surface as well as its resistance to fatigue and corrosion. Usually, in order to achieve sufficiently high surface quality, process parameters, such as cutting speed and feed, are regulated or special types of cutting tools are used. In the present work, an alternative strategy for slot milling is adopted, namely, trochoidal milling, which employs a more complex trajectory for the cutting tool. Two series of experiments were initially conducted with traditional and trochoidal milling under various feed and cutting speed values in order to evaluate the capabilities of trochoidal milling. The findings showed a clear difference between the two milling strategies, and it was shown that the trochoidal milling strategy is able to provide superior surface quality when the appropriate process parameters are also chosen. Finally, the effect of the depth of cut, coolant and trochoidal stepover on surface roughness during trochoidal milling was also investigated, and it was found that lower depths of cut, the use of coolant and low values of trochoidal stepover can lead to a considerable decrease in surface roughness.

scholarly journals Comparative tests of the metal cutting tools performance in the processing of stainless steels

2018 ◽  
Vol 441 ◽  
pp. 012052
Author(s):  
I V Shvetsov ◽  
B Ya Mokritskij ◽  
O A Malukhina ◽  
A H Rahmonov ◽  
V N Belyakov
Keyword(s):  
Stainless Steels ◽  
Metal Cutting ◽  
Cutting Tools ◽  
Comparative Tests
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