Experimental Investigation on Granite Cutting by Means of Diamond Frame Saw

2021 ◽  
Author(s):  
Junjie Wu ◽  
Jinsheng Zhang ◽  
Heng Zhang ◽  
Peiyu Dong ◽  
Congsen Ouyang ◽  
...  
Keyword(s):  
Experimental Investigation ◽  
Wear Resistance ◽  
Wear Rate ◽  
Cutting Forces ◽  
Side Surface ◽  
Cutting Performance ◽  
Feed Speed ◽  
Average Thickness ◽  
Lower Side ◽  
The Mean

Abstract A great quantity of granite sawing experiments was carried out to explore the cutting performance offrame sawing machine with the horizontal reciprocating cutting mode.A model of average thickness of cutting chip was established, and characteristics of cutting forces were analyzed. The mechanism of wear was revealed by analyzing the width of the saw kerf and the wear morphology of the diamond segments. The results showed that the wear resistance and the cutting forces ncrease as the feed speed. The cutting forces change abruptly at the reversing point during granite cutting. At the same time, the proportion of macro-fractured and pulled-out particles and the mean wear rate of segments increase with the feed speed, and the mean protrusion height of the grits is less than 100 μm. The width of the saw kerf is gradually reduced as the sawing progresses, forming an inverted cone with a large upper side and a small lower side. Besides, the studies found that the wear of the segments remains consistent in two directions. The prominent phenomenon of the diamond particles on the side surface is more obvious as the feed speed increases.The research can provide certain data support for granite cutting, and lay the foundation for the subsequent optimization of the structure and equipment.

Increasing in wear resistance of excavating machine elements

2020 ◽  
pp. 306-308
Author(s):  
V.S. Bochkov
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Abrasive Wear ◽  
Thermomechanical Treatment ◽  
Cold Work ◽  
Hadfield Steel ◽  
Outer Side ◽  
Viii And Ix ◽  
Machine Elements ◽  
The Impact

The relevance of the search for solutions to increase the wear resistance of bucket teeth of excavating machine type front shovel is analyzed. The reasons for the wear of the teeth are considered. It is determined that when excavating machines work for rocks of VIII and IX categories, impact-abrasive wear of the inner side of the teeth and abrasive external wear occurs. It is proved that the cold-work hardening of Hadfield steel (the teeth material), which occurs during the excavating machine teeth work in the rocks of VIII and IX categories, reduces the impact-abrasive wear rate on the inner side of the teeth and does not affect the abrasive wear of the outer. The methods for thermomechanical treatment of the outer side of the excavating machine tooth is proposed. It can increase the wear resistance of Hadfield steel (110G13L) up to 1.7 times and lead to the self-sharpening effect of the tooth due to equalization of the wear rate of the outer and inner parts of the tooth. The efficiency factor of thermomechanical treatment to reduce the of abrasive wear rate of Hadfield steel is experimentally proved.

Wear resistance and cutting performance of high-speed steel ball nose end mills related to the initial state of tool surface

Wear ◽  
2021 ◽  
Vol 472-473 ◽  
pp. 203711
Author(s):  
A.S. Chaus ◽  
M.V. Sitkevich ◽  
P. Pokorný ◽  
M. Sahul ◽  
M. Haršáni ◽  
...  
Keyword(s):  
Wear Resistance ◽  
High Speed ◽  
High Speed Steel ◽  
Steel Ball ◽  
Cutting Performance ◽  
Initial State ◽  
Tool Surface ◽  
End Mills

scholarly journals Effect of Mean Velocity-to-Critical Velocity Ratios on Bed Topography and Incipient Motion in a Meandering Channel: Experimental Investigation

Water ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 883
Author(s):  
Nargess Moghaddassi ◽  
Seyed Habib Musavi-Jahromi ◽  
Mohammad Vaghefi ◽  
Amir Khosrojerdi
Keyword(s):  
Experimental Investigation ◽  
Critical Velocity ◽  
Velocity Ratio ◽  
Scour Depth ◽  
Incipient Motion ◽  
Mean Velocity ◽  
Straight Path ◽  
Meandering Channel ◽  
Bed Topography ◽  
The Mean

As 180-degree meanders are observed in abundance in nature, a meandering channel with two consecutive 180-degree bends was designed and constructed to investigate bed topography variations. These two 180-degree mild bends are located between two upstream and downstream straight paths. In this study, different mean velocity-to-critical velocity ratios have been tested at the upstream straight path to determine the meander’s incipient motion. To this end, bed topography variations along the meander and the downstream straight path were addressed for different mean velocity-to-critical velocity ratios. In addition, the upstream bend’s effect on the downstream bend was investigated. Results indicated that the maximum scour depth at the downstream bend increased as a result of changing the mean velocity-to-critical velocity ratio from 0.8 to 0.84, 0.86, 0.89, 0.92, 0.95, and 0.98 by, respectively, 1.5, 2.5, 5, 10, 12, and 26 times. Moreover, increasing the ratio increased the maximum sedimentary height by 3, 10, 23, 48, 49, and 56 times. The upstream bend’s incipient motion was observed for the mean velocity-to-critical velocity ratio of 0.89, while the downstream bend’s incipient motion occurred for the ratio of 0.78.

Cutting Performance and Wear Mechanism of Si3N4-Based Nanocomposite Ceramic Tool

2010 ◽  
Vol 443 ◽  
pp. 324-329 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Jin Peng Song
Keyword(s):  
Wear Resistance ◽  
Wear Mechanism ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Nano Particles ◽  
Ceramic Tool ◽  
Tool Materials ◽  
High Cutting Speed ◽  
The Matrix

Si3N4/TiN nanocomposite tool and Si3N4/Ti(C7N3) nanocomposite tool were prepared. The cutting performance and wear mechanism of Si3N4-based nanocomposite ceramic tool was investigated by comparison with a commercial sialon ceramic tool in machining of 45 steel. Si3N4-based nanocomposite ceramic tool exhibits the better wear resistance than sialon at the relatively high cutting speed. The increased cutting performance of Si3N4-based nanocomposite ceramic tool is ascribed to the higher mechanical properties. Nano-particles can refine the matrix grains and improve the bonding strength among the matrix grains of Si3N4-based nanocomposite ceramic tool materials. It contributes to an improved wear resistance of the cutting tools during machining.

Microstructure and Grain Abrasion Properties of Cr3C2-NiCr Coating Prepared by Laser Cladding Method

2012 ◽  
Vol 271-272 ◽  
pp. 3-7
Author(s):  
Long Wei ◽  
Zong De Liu ◽  
Xin Zhi Li ◽  
Ming Ming Yuan ◽  
Cheng Yuan Zhong
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Laser Cladding ◽  
Micro Hardness ◽  
High Quality ◽  
Wear Resistant ◽  
Hardness Tester ◽  
Technology Analysis ◽  
Main Component

Cr3C2-NiCr has high quality of wear resistant properties and is widely used in abrasive environment. In this paper, Cr3C2-NiCr coating was prepared on 45 steel by laser cladding technology. Analysis and research of the coatings were achieved by SEM and XRD to determine the main component and the different region on coatings. The hardness and the element component were investigated by micro-hardness tester and EDS. Abrasion tests were performed to contrast the wear resistance of two materials. The results indicate that the hardness of the coatings is nearly 3 times as the substrate. The coatings are well combined with the substrate and the phase of Cr3C2 has a large proportion in the coatings. Abrasion tests show that the average of wear rate on substrate is 5.2 times as the coatings.

Evaluation of changes in mechanical properties of O-ring in one-piece and two-piece ball retained implant-supported overdentures: A three-year retrospective study.

2021 ◽  
Author(s):  
Fathima Banu Raza ◽  
Anand Kumar
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Retrospective Study ◽  
Statistical Analysis ◽  
Wear Rate ◽  
Digital Camera ◽  
Maximum Displacement ◽  
Pin On Disc ◽  
The One ◽  
Insight Into

The o-rings in ball retained overdentures deteriorate with time and need replacement to restore the retentive quality. We evaluated retrospectively the mechanical properties of o-rings after 3 years in function in one and two-piece implant-supported overdentures. The o-rings were retrieved from one-piece (Myriad snap, Equinox-Straumann, 3.3 x 13mm) and two-piece (Neo Biotech, 3.3 x 13mm) implant-supported overdenture patients. A total of 16 pairs of matrices were tested for wear, type of damage and elasticity using Pin on Disc method, USB Digital Camera in 30x zoom and Universal Tensile Machine respectively. The statistical analysis for independent groups were done with the Mann-Whitney U test. Assessment of used O-rings showed 84% more wear in the two-piece system with an abrasive type of damage while 46% wear in the one-piece system with a compressive type of damage. The o-rings in one-piece system showed increase in elongation and maximum displacement to 2% and 7% respectively, while two-piece system showed decrease in elongation and maximum displacement by 13% and 6% respectively. In one-piece system, the loss of retention was more with slow wear rate and in two-piece system, the wear resistance of O-rings decreased due to increased stiffness. Further studies to evaluate the changes in O-ring with increased sample size and at interval 1 year will pave way for insight into the progressive changes in the mechanical properties of an O-ring.

Effect Multiple Addition (TiO2 and Fly Ash) on Wear Behavior and Hardness of 2024 Al Alloy

2021 ◽  
Vol 1039 ◽  
pp. 201-208
Author(s):  
Ruaa A. Salman ◽  
Naser K. Zedin
Keyword(s):  
Wear Resistance ◽  
Fly Ash ◽  
Wear Rate ◽  
Wear Behavior ◽  
Weight Percent ◽  
Al Alloy ◽  
Sliding Speed ◽  
Multiple Addition

This research is devoted to study the effect of addition (2%) TiO2 with different weight percent of fly ash particulate (0, 2, 4, 6%) to 2024 Al alloy on the wear behavior and hardness. The alloy was fabricated by the liquid metallurgy method. The results founds that the wear rate decreased from 0.55 with 0% fly ash to 0.18 at addition percentage of 6% fly ash. Also, the results reveal increasing the samples wear rate with increasing the load and loaded time. The rate of wear was decreased with increasing the sliding speed. Also, the values of hardness increased from 120VH to 160VH with rising the fly ash from 0% to 6%. Keywords: Fly Ash addition, TiO2, 2024 Al Alloy, Wear Resistance, Hardness.

An Experimental Investigation of Flow-Induced Cavity Resonance

2001 ◽  
Author(s):  
Paul J. Zoccola ◽  
Theodore M. Farabee
Keyword(s):  
Experimental Investigation ◽  
Energy Production ◽  
Pressure Fluctuations ◽  
Cavity Resonance ◽  
Cavity Pressure ◽  
Novel Technique ◽  
Cavity Opening ◽  
The Mean ◽  
Marine Applications ◽  
Opening Phase

Abstract Excitation of cavity resonance by flow over an aperture is often a source of unwanted noise in aerospace, automotive, and marine applications. An experimental investigation of this phenomenon was conducted. Detailed measurements of the cavity pressure and the velocity field in the opening were performed in a quiet flow facility. Spectral data on cavity pressure fluctuations obtained for a variety of configurations were analyzed over a range of speeds to determine the behavior of both sheartones and cavity tones during non-resonant and resonant conditions. The mean and fluctuating velocity profiles as well as the cross-spectral properties between the velocity components and cavity pressure were also obtained within the cavity opening. Phase between the velocity components and the pressure was used to calculate the streamwise convection velocities across the opening. A novel technique used to measure vorticity allowed calculation of the measured energy production in the opening. The data support the finding that the resonant and non-resonant conditions are distinguished by the behavior of the convection velocity and by the distribution of energy production in the flow field.

scholarly journals Experimental Investigation of Fully Plastic Contact of a Sphere Against a Hard Flat

2005 ◽  
Vol 128 (2) ◽  
pp. 230-235 ◽  
Author(s):  
J. Jamari ◽  
D. J. Schipper
Keyword(s):  
Experimental Investigation ◽  
Contact Pressure ◽  
Contact Area ◽  
Measurement Method ◽  
Contact Load ◽  
Model Predictions ◽  
The Mean

In this paper we report the experimental investigation to evaluate the published models for the contact of a deformable sphere against a hard flat in the fully plastic contact regime. A new measurement method has been used to measure the contact area. The behavior of the mean contact pressure and the contact area as a function of the contact load are presented. Substantial differences are found between the measurements and the model predictions. A constant value of the mean contact pressure as the load increases is observed, however, the value is lower than the hardness, as often reported. The contact area is found to be a simple truncation of the sphere by a hard flat.

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