scholarly journals An Experimental Study of Tribological Behavior of Journal Bearing Material under Powder and Granular Lubrication

Author(s):  
Ashwini Haral

Abstract: Proper lubrication of mechanical components is very important for the reliable efficiency and useful life. The working temperature of the components can affect the lubricating oil and can degrade the lubricating characteristics of oil. This paper presents the experimental investigation on tribological behaviour of journal bearing material. Two types of additives are used in lubricating oili.e., powder and granular types of additives. The investigation is carried out on pin-on-disc apparatus to determine the wear and coefficient of friction. The statistical analysis is performed using design of experiments and Taguchi robust design to determine the optimum parameters of lubricating additives. It is found that for constant speed of 400 rpm with 5% concentration with varying size the granular lubrication have lower values than powder lubrication for all load conditions Keywords: Lubrication, pin-on-disc, Taguchi, additives.

2016 ◽  
Vol 674 ◽  
pp. 265-270 ◽  
Author(s):  
Andrzej Dzierwa

Tribological tests were conducted using a pin-on-disc tester. In the experiment, a steel disc of hardness 40 HRC was put in contact with a steel ball of hardness 62 HRC. Disc samples were prepared in order to obtain very similar values of the Sa parameter, smaller than 0.5 μm. Different methods of preparing smooth surfaces were used. Dry tests using similar contact conditions were carried out. During tests, the friction force was monitored as a function of time. Wear of discs and balls was measured after the test using white light interferometer. In order to decrease variation of the experimental results, during tests the wear debris was continuously removed from the disc surface. It was shown that type of treatment play a role on tribological behavior of sliding pairs.


Author(s):  
R. Edwin Browne ◽  
K. P. Ramachandran ◽  
A. K. M. De Silva ◽  
D. K. Harrison

The deceleration and running down operation of any rotating system when analysed would lead to useful input function for condition monitoring. When the power supply to any rotor system is cut off, total momentum gained through the sustained operation will dissipate and the system will come to halt. The time elapsed between the power cutoff and the complete stop of the system is defined as CDT (Coast Down Time). The tribological behaviour could be effectively monitored through this parameter (CDT), which has been conducted on a horizontal rotor system with a full journal bearing at different speed and lubrication pressures. The characteristics are compared with steady state vibration in order to emphasize the potential benefit of using CDT as a useful diagnostic parameter for condition monitoring.


2014 ◽  
Vol 66 (2) ◽  
pp. 289-297 ◽  
Author(s):  
Manu V. Thottackkad ◽  
P.K. Rajendrakumar ◽  
K. Prabhakaran Nair

Purpose – This manuscript aims to deal with the tribological property variations of engine oil (SAE15W40) by the addition of copper oxide (CuO) nanoparticles on weight percentage basis. Design/methodology/approach – Experimental studies on the influence of CuO nanoparticles utilised as an additive in lubricating oil (SAE15W40) under boundary lubrication conditions have been carried out using a pin-on-disc machine in accordance with ASTM G-99 standard. The variation of viscosity, coefficient of friction, wear and settling of nanoparticles has been studied as a function of particle concentration in the lubricant. Findings – Results show that the frictional force and specific wear rate decrease with an increase in concentration of nanoparticles comes to a minimum at a specific concentration and then increases, showing the presence of an optimum concentration. With the increase in concentration of nanoparticles, the kinematic and dynamic viscosities, and the flash and fire points are found to increase. Originality/value – The use of CuO nanoparticles as additives to a moderate level is a very efficient means of improving the tribological properties of lubricating oils.


2018 ◽  
Vol 7 (1) ◽  
pp. 48-60 ◽  
Author(s):  
Shashi Prakash Dwivedi ◽  
Satpal Sharma ◽  
Raghvendra Kumar Mishra

AbstractThe effect of waste carbonized eggshell and silicon carbide (SiC) wt.% on the dry sliding wear behavior of AA2014 alloy green composites produced by electromagnetic stir casting method was investigated. The percentage of waste carbonized eggshell particles and SiC particles varied from 2.5% to 12.5%. The tribological behavior of AA2014/waste carbonized eggshell/SiC hybrid green metal matrix composites (MMCs) was investigated on a pin-on-disc apparatus. The weight percentages of waste carbonized eggshell and of SiC, normal load, and sliding speed and distance were taken as input process parameters, and wear rate was taken as a response. Response surface methodology was used to plan and analyze the experiment. Minimum wear rate was found to be 8.89×10−5mm3/m with desirability one at optimum parameters of 1.75 m/s (sliding velocity), 6.5 (carbonized eggshell wt.%), 34.24 N (normal load), 1219.63 m (sliding distance), and 11 wt.% (SiC wt.%). In the confirmation experiment, the experimental wear rate of the hybrid green MMC at optimum parameters was found to be 9.5×10−5. Results showed that the experimental wear rate and density of the hybrid green MMC were reduced by about 36.66% and 0.35%, respectively, compared with the matrix.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 535
Author(s):  
Alexander Mironov ◽  
Iosif Gershman ◽  
Eugeniy Gershman ◽  
Pavel Podrabinnik ◽  
Ekaterina Kuznetsova ◽  
...  

Potential relations of tribological characteristics of aluminum antifriction alloys with their compositions and mechanical properties were investigated. In this regard, the properties of eight aluminum alloys containing tin from 5.4% to 11% doped with lead, copper, silicon, zinc, magnesium, and titanium were studied. Mechanical properties such as hardness, strength, relative extension, and impact strength were analyzed. Within the tribological tests seizure load and wear of material were evaluated and secondary structures were studied afterwards. The absence of a definitive correlation between tribological behavior and mechanical properties was shown. It was determined that doping tin over 6% is excessive. The seizure load of the alloys increases with the magnesium content. Secondary structures of the alloys with higher wear rates contain one order less magnesium and tin.


2013 ◽  
Vol 48 (5) ◽  
pp. 636-641 ◽  
Author(s):  
V. І. Pokhmurs’kyi ◽  
V. М. Dovhunyk ◽  
М. М. Student ◽  
M. D. Klapkiv ◽  
V. М. Posuvailo ◽  
...  

2017 ◽  
Vol 867 ◽  
pp. 19-28 ◽  
Author(s):  
J. Lakshmipathy ◽  
Subburaj Rajesh Kannan ◽  
K. Manisekar ◽  
S. Vinoth Kumar

In this article, an attempt was made to study the mechanical behaviour of AA7068 - 6 vol. % of MoS2 - X vol. % of WC (X = 0, 5, 10 and 15) hybrid aluminium composites produced by blend–press–sinter methodology. Compacted Powders (700MPa) were sintered at different temperatures (450 0c, 500 0c and 550 0c ) in order to find the influence of sintering temperature on mechanical properties and tribological behavior of AA7068 hybrid composites.The sintered samples have been characterized by x-ray diffraction (XRD) method for identification of phases and also to investigate the phase changes. The change in density, hardness and porosity values of composites were reported. The composite with 15 vol. % of tungsten carbide and 6 vol. % of MoS2 showed the highest hardness and density at the sintering temperature range of 550 0c. Pin-on-disc type apparatus was used for determining the wear loss occurring at different conditions. The hybridization of the two reinforcements enhanced the wear resistance of the composites, especially under high applied load, sliding distance and sliding speeds. Due to this, the hybrid aluminium composites can be considered as an outstanding material where high strength and wear-resistant components are of major importance, predominantly in the aerospace and automotive engineering sectors. The morphology of the wear debris and the worn out surfaces were analyzed to understand the wear mechanisms.


2021 ◽  
Vol 63 (5) ◽  
pp. 470-473
Author(s):  
Subramaniam Shankar ◽  
Rajavel Nithyaprakash ◽  
Balasubramaniam Rajasulochana Santhosh

Abstract Reduction in wear of artificial bio-implants results in the release of a lesser amount of wear particles into the blood stream. This paper focuses on analyzing the tribological behavior of ceramic and polyethylene bio-materials experimentally. Four different biomaterials namely Zirconia, Silicon Nitride, UHMWPE (ultra high molecular weight polyethylene) and PEEK (polyether ether ketone) are investigated for friction and wear coefficients using a pin on disc (PoD) tribometer. Alumina (Al2O3) is chosen as the disc material. Polyethylene based UHMWPE and PEEK are used as a pin material with the hemispherical end, while, Zirconia and Silicon Nitride ceramic materials are used in the form of spherical ball. 0.9 % NaCl (saline solution) is used as a lubricant medium. Zirconia showed a better reduction in friction and wear coefficient characteristics under lubrication conditions when compared with polyethylene and other ceramic materials. The estimated friction and wear coefficients would be helpful for surgeons and academicians to choose better wear-resistant bio-compatible materials for effectively design hip prosthesis. The present study compared the tribological behaviors of ceramic materials Si3N4 and ZrO2 and polyethylene materials PEEK and UHMWPE with a ceramic counterpart Al2O3 disc. In the lubrication case, ZrO2 showed a better reduction in friction and wear characteristics while in the dry case UHMWPE showed lesser wear characteristics.


Electroless nickel-boron binary coatings were obtained with various bath compositions to investigate the effect of bath parameters on tribological and mechanical behaviours of the coating. Characterisation of the coating for surface morphology and phase structure is done using Scanning Electron Microscopy (SEM) and X-ray Diffraction (XRD), respectively, whereas tribological behaviour of coatings is evaluated on a pin-on-disc tribo-tester. Elastic modulus and surface hardness of coatings have been obtained using nano-indentation technique, while the scratch behaviour of the coatings has been determined using micro-scratch test. Corrosion resistance of coatings is also determined. It is observed that surface roughness of the coatings increased with increase in sodium borohydride concentration but decreased slightly with increase in nickel chloride concentration. Friction and wear characteristics are found to increase with surface roughness which occurs due to increased boron content. Surface hardness and scratch hardness are also seen to vary with coating bath parameters.


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