scholarly journals Properties of Journal Bearing Materials That Determine Their Wear Resistance on the Example of Aluminum-Based Alloys

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 535
Author(s):  
Alexander Mironov ◽  
Iosif Gershman ◽  
Eugeniy Gershman ◽  
Pavel Podrabinnik ◽  
Ekaterina Kuznetsova ◽  
...  

Potential relations of tribological characteristics of aluminum antifriction alloys with their compositions and mechanical properties were investigated. In this regard, the properties of eight aluminum alloys containing tin from 5.4% to 11% doped with lead, copper, silicon, zinc, magnesium, and titanium were studied. Mechanical properties such as hardness, strength, relative extension, and impact strength were analyzed. Within the tribological tests seizure load and wear of material were evaluated and secondary structures were studied afterwards. The absence of a definitive correlation between tribological behavior and mechanical properties was shown. It was determined that doping tin over 6% is excessive. The seizure load of the alloys increases with the magnesium content. Secondary structures of the alloys with higher wear rates contain one order less magnesium and tin.

Polymers ◽  
2021 ◽  
Vol 13 (19) ◽  
pp. 3390
Author(s):  
Donruedee Toyen ◽  
Yupadee Paopun ◽  
Dararat Changjan ◽  
Ekachai Wimolmala ◽  
Sithipong Mahathanabodee ◽  
...  

This work reports on the simulated neutron and self-emitted gamma attenuation of ultra-high-molecular-weight polyethylene (UHMWPE) composites containing varying Sm2O3 contents in the range 0–50 wt.%, using a simulation code, namely MCNP-PHITS. The neutron energy investigated was 0.025 eV (thermal neutrons), and the gamma energies were 0.334, 0.712, and 0.737 MeV. The results indicated that the abilities to attenuate thermal neutrons and gamma rays were noticeably enhanced with the addition of Sm2O3, as seen by the increases in µm and µ, and the decrease in HVL. By comparing the simulated neutron-shielding results from this work with those from a commercial 5%-borated PE, the recommended Sm2O3 content that attenuated thermal neutrons with equal efficiency to the commercial product was 11–13 wt.%. Furthermore, to practically improve surface compatibility between Sm2O3 and the UHMWPE matrix and, subsequently, the overall wear/mechanical properties of the composites, a silane coupling agent (KBE903) was used to treat the surfaces of Sm2O3 particles prior to the preparation of the Sm2O3/UHMWPE composites. The experimental results showed that the treatment of Sm2O3 particles with 5–10 pph KBE903 led to greater enhancements in the wear resistance and mechanical properties of the 25 wt.% Sm2O3/UHMWPE composites, evidenced by lower specific wear rates and lower coefficients of friction, as well as higher tensile strength, elongation at break, and surface hardness, compared to those without surface treatment and those treated with 20 pph KBE903. In conclusion, the overall results suggested that the addition of Sm2O3 in the UHMWPE composites enhanced abilities to attenuate not only thermal neutrons but also gamma rays emitted after the neutron absorption by Sm, while the silane surface treatment of Sm2O3, using KBE903, considerably improved the processability, wear resistance, and strength of the composites.


2008 ◽  
Vol 368-372 ◽  
pp. 744-747
Author(s):  
Xiao Ping Liang ◽  
Shao Bo Xin ◽  
Xiao Hui Wang ◽  
Zheng Fang Yang

The wear properties of ADZ (alumina dispersed in Y-TZP) and MDZ (mullite dispersed in Y-TZP) were investigated by using a ring-on-block tribometer. The results showed that for Y-TZP ceramic, the addition of alumina phase (with 10-20% in mass fraction) leads to an improved wear resistance. With the increase of the normal load, the wear rates of ADZ ceramics increase. Under low and medium normal load (100N and 300N), the wear resistance is controlled by the hardness of ceramics, and under high normal load (500N) the fracture toughness is obviously contributed to the wear resistance of the ceramics. For MDZ ceramic, the wear resistance of 15MDZ (15wt% mullite dispersed in Y-TZP) is better than that of 20 MDZ (20wt% mullite) under the normal load from 100 N to 500 N. The mechanical properties of 15MDZ are worse than that of Y-TZP ceramic, but the wear resistance is enhanced due to the action of “needle roller bearing” of the fractured rod-like mullite particles.


2010 ◽  
Vol 1 (1) ◽  
pp. 68-72
Author(s):  
Yeczain Perez Delgado ◽  
Koen Bonny ◽  
Patrick De Baets ◽  
O. Malek ◽  
J. Vleugels ◽  
...  

Five ZrO2-based composites (ZrO2-WC, ZrO2-TiCN and ZrO2-TiN grades) and five WC-Co cemented carbide grades were machined by wire-EDM and tested on a linearly reciprocating sliding pin-on-flat tribometer PLINT TE77 in dry conditions against WC-6wt%Co pins. Measurement of friction coefficient and penetration depth due to wear was performed continuously. The results revealed a strong influence of the secondary phase, surface finish, chemical and mechanical properties on the tribological characteristics of the ZrO2-based composites and cemented carbides. WC10Co(Cr/V) displayed superior wear resistance compared to the other grades. The lowest coefficient of friction was encountered with ZrO2-WC.


Author(s):  
Songbo Xu ◽  
Aydar Akchurin ◽  
X. W. Tangpong ◽  
Tian Liu ◽  
Weston Wood ◽  
...  

High density polyethylene (HDPE) is widely used as bearing material in industrial application because of its low friction and high wear resistance properties. Carbon nanofiber (CNF) reinforced HDPE nanocomposites are promising materials for biomedical applications as well, such as being the bearing materials in total joint replacements. The main objective of the present study is to investigate how the wear of HDPE can be altered by the addition of either pristine or silane treated CNFs at different loading levels (0.5 wt.% and 3 wt.%). Two types of silane coating thicknesses, 2.8 nm and 46 nm, were applied on the surfaces of oxidized CNFs to improve the interfacial bonding strength between the CNFs and the matrix. The CNF/HDPE nanocomposites were prepared through melt mixing and hot-pressing. The coefficients of friction (COFs) and wear rates of the neat HDPE and CNF/HDPE nanocomposites were determined using a pin-on-disc tribometer under dry sliding conditions. The microstructures of the worn surfaces of the nanocomposites were characterized using both scanning electron microscope (SEM) and optical microscope to analyze their wear mechanisms. Compared with the neat HDPE, the COF of the nanocomposites were reduced. The nanocomposite reinforced with CNFs coated with the thicker silane coating (46 nm) at 0.5 wt.% loading level was found to yield the highest wear resistance with a wear rate reduction of nearly 68% compared to the neat HDPE.


Author(s):  
Yaping Bai ◽  
Yongchun Guo ◽  
Jianping Li ◽  
Zhong Yang ◽  
Jia Tian

In this paper, Al2O3/7075 composites were prepared by mechanical alloying with subsequent hot-pressing sintering, and the effect of Al2O3 nanoparticle on the mechanical and tribological behavior of 7075 was studied. The mechanical property results showed that the hardness and compressive strength of Al2O3/7075 composites first increased and then decreased with Al2O3 amount increasing, and 5 wt.% Al2O3 addition made the material exhibit excellent comprehensive mechanical properties. The tribological properties also indicated that 5 wt.% Al2O3 nanoparticle significantly improved the high-temperature wear resistance of 7075 alloys. Thus, all the mechanical and tribological results confirmed that the addition of Al2O3 nanoparticle was a better strengthening way for 7075 alloys at high temperatures.


2012 ◽  
Vol 507 ◽  
pp. 191-195 ◽  
Author(s):  
Pavol Hvizdoš ◽  
Viktor Puchý ◽  
Daniel Drdlík ◽  
Jaroslav Cihlář

Alumina and both tetragonal and cubic zirconia based composites with various volume fractions of constituents as well as with addition of carbon nanofibers were prepared by EPD. Mechanical properties (hardness, Youngs modulus) were measured by depth sensing indentation methods and related to chemical composition. Tribological behavior was studied using pin-on-disc technique at room temperatures in air at dry sliding. Coefficient of friction and wear rates were measured, the types of wear regimes were observed and damage micromechanisms identified.


Author(s):  
Songbo Xu ◽  
Aydar Akchurin ◽  
Tian Liu ◽  
Weston Wood ◽  
X. W. Tangpong ◽  
...  

High density polyethylene (HDPE) is widely used as a bearing material in industrial application because of its low friction and high wear resistance properties. Carbon nanofiber (CNF) reinforced HDPE nanocomposites are promising materials for biomedical applications as well, such as being the bearing materials in total joint replacements. The main objective of the present study is to investigate how the wear of HDPE can be altered by the addition of either pristine or silane treated CNFs at different loading levels (0.5 wt. % and 3 wt. %). Two types of silane coating thicknesses, 2.8 nm and 46 nm, were applied on the surfaces of oxidized CNFs to improve the interfacial bonding strength between the CNFs and the matrix. The CNF/HDPE nanocomposites were prepared through melt mixing and hot-pressing. The coefficients of friction (COFs) and wear rates of the neat HDPE and CNF/HDPE nanocomposites were determined using a pin-on-disc tribometer under dry sliding conditions. The microstructures of the worn surfaces of the nanocomposites were characterized using both scanning electron microscope (SEM) and optical microscope to analyze their wear mechanisms. Compared with the neat HDPE, the COF of the nanocomposites were reduced. The nanocomposite reinforced with CNFs coated with the thicker silane coating (46 nm) at 0.5 wt. % loading level was found to yield the highest wear resistance with a wear rate reduction of nearly 68% compared to the neat HDPE.


2021 ◽  
Author(s):  
Paul Dymond ◽  
Alexandra Bauer ◽  
David Cummings

Abstract Stainless steels along with Nickel based alloys are often selected for many applications in corrosive environments. While resistance to corrosion makes them a favorable choice, poor tribological behavior may prevent a broader use of these materials. The Kolsterising® process is a proven method for the surface hardening of these materials by the diffusion of carbon. This paper intends to highlight the improvements typically seen in key mechanical properties including resistance to galling, wear resistance, and fatigue life. Untypically, due to the nature of the process, these properties are generally improved without the usual associated reduction in corrosion resistance. Property improvements will be demonstrated using both new and existing data from Europe and North America.


2011 ◽  
Vol 295-297 ◽  
pp. 644-647 ◽  
Author(s):  
Zhen Hua Li

Effect of carbon nanotube(CNT) on structure, strength and tribological behavior of CNT/PU composites is studied in the filler range of 5 vol%. It is found that differences in filler content used to determine the type of structure evolved and patterns of variation of mechanical properties, friction and wear in response to increasing filler content. It is found that wear of low-filled CNT/PU composites is dominated by delamination mechanism and wear resistance changes correlate with structural transformations of the composites. The maximum increase in wear resistance of the PU composites is reached at 2 vol% filling.


2021 ◽  
Vol 65 (1) ◽  
pp. 1-11
Author(s):  
R. Premkumar ◽  
R. V. Vignesh ◽  
R. Padmanaban ◽  
M. Govindaraju ◽  
R. Santhi

Abstract Aluminum alloy AA1100 has less wear resistance and mechanical properties than that of other aluminum alloys. This research work is on the fabrication of surface composites of AA1100 alloy by friction stir processing (FSP). The surface composites are fabricated by reinforcing hBN (hexagonal Boron Nitride) in AA1100 alloy to improve the mechanical and tribological properties. The influence of process parameters, rotational speed (rpm), and transverse speed (mm/min) on the microstructural evolution and properties of the fabricated surface composites is investigated.


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