scholarly journals Air-side performance of a micro-channel heat exchanger in wet surface conditions

2017 ◽  
Vol 21 (1 Part A) ◽  
pp. 375-385 ◽  
Author(s):  
Raviwat Srisomba ◽  
Lazarus Asirvatham ◽  
Omid Mahian ◽  
Ahmet Dalkılıç ◽  
Mohamed Awad ◽  
...  

The effects of operating conditions on the air-side heat transfer, and pressure drop of a micro-channel heat exchanger under wet surface conditions were studied experimentally. The test section was an aluminum micro-channel heat exchanger, consisting of a multi-louvered fin and multi-port mini-channels. Experiments were conducted to study the effects of inlet relative humidity, air frontal velocity, air inlet temperature, and refrigerant temperature on air-side performance. The experimental data were analyzed using the mean enthalpy difference method. The test run was performed at relative air humidities ranging between 45% and 80%; air inlet temperature ranges of 27, 30, and 33?C; refrigerant-saturated temperatures ranging from 18 to 22?C; and Reynolds numbers between 128 and 166. The results show that the inlet relative humidity, air inlet temperature, and the refrigerant temperature had significant effects on heat transfer performance and air-side pressure drop. The heat transfer coefficient and pressure drop for the micro-channel heat exchanger under wet surface conditions are proposed in terms of the Colburn j factor and Fanning f factor.

2021 ◽  
Vol 39 (4) ◽  
pp. 1225-1235
Author(s):  
Ajay K. Gupta ◽  
Manoj Kumar ◽  
Ranjit K. Sahoo ◽  
Sunil K. Sarangi

Plate-fin heat exchangers provide a broad range of applications in many cryogenic industries for liquefaction and separation of gasses because of their excellent technical advantages such as high effectiveness, compact size, etc. Correlations are available for the design of a plate-fin heat exchanger, but experimental investigations are few at cryogenic temperature. In the present study, a cryogenic heat exchanger test setup has been designed and fabricated to investigate the performance of plate-fin heat exchanger at cryogenic temperature. Major parameters (Colburn factor, Friction factor, etc.) that affect the performance of plate-fin heat exchangers are provided concisely. The effect of mass flow rate and inlet temperature on the effectiveness and pressure drop of the heat exchanger are investigated. It is observed that with an increase in mass flow rate effectiveness and pressure drop increases. The present setup emphasis the systematic procedure to perform the experiment based on cryogenic operating conditions and represent its uncertainties level.


Author(s):  
Ki Wook Jung ◽  
Hyoungsoon Lee ◽  
Chirag Kharangate ◽  
Feng Zhou ◽  
Mehdi Asheghi ◽  
...  

Abstract High performance and economically viable thermal cooling solutions must be developed to reduce weight and volume, allowing for a wide-spread utilization of hybrid electric vehicles. The traditional embedded microchannel cooling heat sinks suffer from high pressure drop due to small channel dimensions and long flow paths in 2D-plane. Utilizing direct “embedded cooling” strategy in combination with top access 3D-manifold strategy reduces the pressure drop by nearly an order of magnitude. In addition, it provides more temperature uniformity across large area chips and it is less prone to flow instability in two-phase boiling heat transfer. Here, we present the experimental results for single-phase thermofluidic performance of an embedded silicon microchannel cold-plate bonded to a 3D manifold for heat fluxes up to 300 W/cm2 using single-phase R-245fa. The heat exchanger consists of a 52 mm2 heated area with 25 parallel 75 × 150 μm2 microchannels, where the fluid is distributed by a 3D-manifold with 4 micro-conduits of 700 × 250 μm2. Heat is applied to the silicon heat sink using electrical Joule-heating in a metal serpentine bridge and the heated surface temperature is monitored in real-time by Infra-red (IR) camera and electrical resistance thermometry. The experimental results for maximum and average temperatures of the chip, pressure drop, thermal resistance, average heat transfer coefficient for flow rates of 0.1, 0.2. 0.3 and 0.37 lit/min and heat fluxes from 25 to 300 W/cm2 are reported. The proposed Embedded Microchannels-3D Manifold Cooler, or EMMC, device is capable of removing 300 W/cm2 at maximum temperature 80 °C with pressure drop of less than 30 kPa, where the flow rate, inlet temperature and pressures are 0.37 lit/min, 25 °C and 350 kPa, respectively. The experimental uncertainties of the test results are estimated, and the uncertainties are the highest for heat fluxes < 50 W/cm2 due to difficulty in precisely measuring the fluid temperature at the inlet and outlet of the micro-cooler.


Author(s):  
M. Sabari ◽  
D. Channankiah ◽  
D. Shivalingappa

Heat exchanger plays a major role in almost all mechanical industries. Enhancement of heat transfer surface plays major role in numerous applications such as in heat exchangers, refrigeration and air conditioning systems etc. This paper examines the fluid flow and heat exchange on the air side of a multi-row fin-and-tube heat exchanger. A brief comparison is given between fin-and-tube heat exchanger attributes with louvered fins in a wider range of operating conditions defined by inlet air velocities. The brief representation on the calculated data for the louvered heat exchanger shows better heat transfer characteristics with a slightly higher pressure drop. The CFD procedure is validated by comparing the numerical simulation results with different inlet air velocities. Best combination of higher heat transfer and minimum pressure drop are occurred in inlet air velocity of 2.5 m/s.


2015 ◽  
Vol 787 ◽  
pp. 72-76 ◽  
Author(s):  
V. Naveen Prabhu ◽  
M. Suresh

Nanofluids are fluids containing nanometer-sized particles of metals, oxides, carbides, nitrides, or nanotubes. They exhibit enhanced thermal performance when used in a heat exchanger as heat transfer fluids. Alumina (Al2O3) is the most commonly used nanoparticle due to its enhanced thermal conductivity. The work presented here, deals with numerical simulations performed in a tube-in-tube heat exchanger to study and compare flow characteristics and thermal performance of a tube-in-tube heat exchanger using water and Al2O3/water nanofluid. A local element-by-element analysis utilizing e-NTU method is employed for simulating the heat exchanger. Profiles of hot and cooling fluid temperatures, pressure drop, heat transfer rate along the length of the heat exchanger are studied. Results show that heat exchanger with nanofluid gives improved heat transfer rate when compared with water. However, the pressure drop is more, which puts a limit on the operating conditions.


Author(s):  
M. H. Saidi ◽  
A. A. Mozafari ◽  
A. R. Esmaeili Sany ◽  
J. Neyestani

In this Study, radiator performance for passenger car has been studied experimentally in wide range of operating conditions. Experimental prediction of Nusselt number and heat transfer coefficient for coolant in radiator tubes are also performed with ε–NTU method. The total effectiveness coefficient of radiator and heat transfer coefficient in air side is calculated via try and error method considering experimental data. The Colburn factor and pressure drop are also estimated for this heat exchanger. Examples of application demonstrate the practical usefulness of this method to provide empirical data which can be used during the design stage.


2019 ◽  
Vol 29 (10) ◽  
pp. 3938-3958 ◽  
Author(s):  
Seyed Abdolkarim Payambarpour ◽  
Mohammad Alhuyi Nazari ◽  
Mohammad Hossein Ahmadi ◽  
Ali J. Chamkha

Purpose This study aims to investigate heat and mass transfer in a one-row heat exchanger. The required equations are obtained based on two-dimensional model analysis in a cell of the heat exchanger. By using finite difference approach, the obtained equations are solved to determine distribution of temperature and the efficiency of the heat exchanger in the case of partially wet surface. In this research, Lewis Number as unity and water vapor saturation as parabolic are assumed. Obtained results show that increase in thermal conductivity fin leads to decreasing thermal resistance; therefore, temperature changes in radial from center to out of fin are reduced and efficiency of fin increases. Design/methodology/approach In this regard, fin material plays a significant role in fin efficiency. Changes in airflow also result in an efficiency increase by temperature and relative humidity, and efficiency is decreased by airflow velocity increase, and these changes are almost linear. Moreover, the fins with more wet surface are more sensitive to changes in fin dimensions and air flow characteristics, and it is a result of conjugate heat transfer mechanism, in which latent heat transfer in the fins with more wet surface has a significant role. Findings Thermal property and geometry of the fin under wet conditions play a more important role than the fin under dry conditions. Changes in airflow result in an efficiency increase by temperature and relative humidity, and efficiency is decreased by airflow velocity increase, and these changes are almost linear. Fins with more wet surface are more sensitive to changes in fin dimensions and air flow characteristics. Originality/value Effects of the temperature of water supply and mass flow rate were considered in the study. The results had good agreement with actual data.


Author(s):  
Mesbah G. Khan ◽  
Amir Fartaj

In past few years, narrow diameter flow passages (≤3 mm) have attracted huge research attentions due to their several advantageous features over conventional tubes (≥6 mm) especially from the view points of higher heat transfer, lesser weight, and smaller device size. Several classifications of narrow channels, based on sizes, are proposed in the open literature from mini to meso and micro (3 mm to 100 μm). The meso- and micro-channels have not yet entered into the HVAC and automotive heat exchanger industries to the expected potentials to take the above-mentioned advantages. The reasons may be the limited availability of experimental data on pressure drop and heat transfer and the lack of consolidated design correlations as compared to what is established for compact heat exchangers. While a number of studies available on standalone single straight channels, works on multi-channel slab similar to those used as typical thermal heat exchanger core elements are inadequate, especially the research on multichannel serpentine slab are limited in the open literature. The 50% ethylene glycol and water mixture is widely used in heat exchanger industry as a heat transfer fluid. Studies of pressure drop and heat transfer on this commercially important fluid using narrow tube multi-channel slab is scarce and the availability of experimental data is rare in the open literature. Conducting research on various shapes of meso- and micro-channel heat exchanger cores using a variety working fluids are a definite needs as recommended and consistently urged in ongoing research publications in this promising area. Under present long-term project, an automated dynamic single-phase experimental infrastructure has been developed to carryout the fluid flow and heat transfer research in meso- and micro-channel test specimens and prototype microchannel heat exchanger using a variety of working fluids in air-to-liquid crossflow orientation. In the series, experiments have been conducted on 50% ethylene glycol and water solution in a serpentine meso-channel slab having 68 individual channels of 1 mm hydraulic diameter to obtain the heat transfer data and the general pressure drop nature of the test fluid. Current paper presents the heat transfer characteristics of ethylene glycol-water mixture and the Reynolds number effects on pressure drop, heat transfer rate, test specimen NTU and effectiveness, overall thermal resistance, and the Nusselt number.


Energies ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 548 ◽  
Author(s):  
Zhongchao Zhao ◽  
Yimeng Zhou ◽  
Xiaolong Ma ◽  
Xudong Chen ◽  
Shilin Li ◽  
...  

In this paper, we study a promising plate-type heat exchanger, the printed circuit heat exchanger (PCHE), which has high compactness and is suitable for high-pressure conditions as a vaporizer during vaporization. The thermal hydraulic performance of supercritical produce liquefied natural gas (LNG) in the zigzag channel of PCHE is numerically investigated using the SST κ-ω turbulence model. The thermo-physical properties of supercritical LNG from 6.5 MPa to 10MPa were calculated using piecewise-polynomial approximations of the temperature. The effect of the channel bend angle, mass flux and inlet pressure on local convection heat transfer coefficient, and pressure drop are discussed. The heat transfer and pressure loss performance are evaluated using the Nusselt and Euler numbers. Nu/Eu is proposed to evaluate the comprehensive heat transfer performance of PCHE by considering the heat transfer and pressure drop characteristics to find better bend angle and operating conditions. The supercritical LNG has a better heat transfer performance when bend angle is less than 15° with the mass flux ranging from 207.2 kg/(m2·s) to 621.6 kg/(m2·s), which improves at bend angle of 10° and lower compared to 15° at mass flux above 414.4 kg/(m2·s). The heat transfer performance is better at larger mass flux and lower operating pressures.


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