7.1 An overview of the research purpose and process

2021 ◽  
pp. 64-64
Keyword(s):  
Research Purpose

State and prospects of development of technical service in animal husbandry

2020 ◽  
pp. 76-82
Author(s):  
Vladimir V. Kirsanov ◽  
Dmitriy Yu. Pavkin ◽  
Evgeniy A. Nikitin ◽  
Roman F. Filonov
Keyword(s):  
Animal Husbandry ◽  
Dairy Farming ◽  
Spare Parts ◽  
Research Purpose ◽  
Technical Service ◽  
Agricultural Producers ◽  
Service Support ◽  
Foreign Countries ◽  
The Russian Federation ◽  
Materials Used

Problems of technical service of machinery and equipment in animal husbandry are mostly related to the restructuring of the economic model of interaction between agricultural producers and organizations that supply and service of machinery and equipment. Currently, the entrance control of products and spare parts purchased abroad is not established, and the materials used to make parts in contact with milk (teat rubber, milk hoses, etc.) are not checked for compliance with the requirements of the Ministry of Health. (Research purpose) The research purpose is in justifying the structure of the engineering center for integrated solutions in the field of dairy farming based on the Federal Scientific Agroengineering Center VIM. (Materials and methods) The article presents the results of studying sources describing the past and present experience of organizing a system of technical service of machines and equipment for dairy farming in the Russian Federation and foreign countries that are leading in terms of milk production. Authors collected information from key equipment suppliers when visiting industry exhibitions (Euro Tier, AgroFarm, Golden Autumn, etc.). (Results and discussion) The article proposes the concept of creating an engineering center on the basis of the Federal Scientific Agroengineering Center VIM according to the developed structure. (Conclusions) The implementation of the proposed structure for creating an engineering center will eliminate the existing imbalance in the field of technical service of livestock enterprises, establish information, design, machine-technological and service support for the reconstruction and successful development of livestock enterprises in the industry.

Energy-saving technologies of technical service and processing of organic waste

2020 ◽  
pp. 65-75
Author(s):  
Anatoliy V. Fedotov
Keyword(s):  
Wastewater Treatment ◽  
Diesel Engine ◽  
Energy Saving ◽  
Organic Waste ◽  
Research Purpose ◽  
Industrial Complex ◽  
Technical Service ◽  
Supercritical Conditions ◽  
Drilling Rig ◽  
Aluminum Oxyhydroxide

Agricultural production in the Russian Federation is several times more energy-and material-intensive than in developed countries. (Research purpose) The research purpose is evaluation of the effectiveness of energy-saving technologies for technical maintenance of equipment using nanostructured aluminum oxyhydroxide and hydrothermal processing of agricultural waste in supercritical conditions. (Materials and methods) Nanostructured aluminum oxyhydroxide (boehmite) was produced by hydrothermal synthesis from aluminum powders. Tribological studies were carried out on a four-ball friction machine, a special device from WAGNER, on friction machines 2070 SMT-1M and MTU. Bench-in run was carried out on the D-240 engine and gearbox of a mobile drilling rig. The crushed solid waste of the agro-industrial complex was used as adsorbents for organic wastewater pollution. Their joint processing was carried out under hydrothermal supercritical conditions. (Results and discussion) It has been shown that nanostructure boehmite has antifriction, antiwear and extreme pressure properties. The possibility of its use as a product for running of a diesel engine has been found. The application of the boehmite in oils accelerates the running-in of a diesel engine, provides savings in material, labor and energy resources. For running-in of power transmission units, an additive containing bemite, surfactant, talc and kaolin reduced the running-in time of the drilling rig gearbox by 2.5 times. The article shows that the crushed plant waste of the agro-industrial complex, such as buckwheat husk, rice, and sunflower can be effectively used as adsorbents for the localization of pollution and wastewater treatment of agricultural enterprises. Subsequent processing of the adsorbent saturated with organic matter under hydrothermal supercritical conditions ensures the complete processing of organic substances to produce purified water and a high-enthalpy vapor-gas mixture or combustible gases, depending on the processing conditions. (Conclusions) Energy-saving technologies for the technical service of a diesel engine and transmission units can be based on the use of tribotechnical materials containing nanostructure boehmite. Technological solutions for energy-saving technologies for processing solid and liquid organic waste can consist in adsorption wastewater treatment followed by hydrothermal treatment in supercritical conditions.

ORGANIZATIONAL AND TECHNOLOGICAL PRINCIPLES FOR CREATION INNOVATION CENTERS

2020 ◽  
Vol 4 (141) ◽  
pp. 40-46
Author(s):  
ZOYA MISHINA ◽  
Keyword(s):  
Research Purpose ◽  
Service Research ◽  
Industrial Complex ◽  
Technological Equipment ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Efficient Operation ◽  
Technological Base ◽  
Reliability Of Operation ◽  
Production Areas

Timely conducting of all types of maintenance and routine repairs is possible only in the conditions of an innovative service center, equipped with the necessary equipment and having a complex of facilities to ensure favorable conditions for technical service. (Research purpose) The research purpose is in identifying opportunities for updating the technical service system in the agro-industrial complex by creating innovative service centers to ensure highly efficient operation of agricultural machinery and equipment. (Materials and methods) The system of maintenance in agriculture is characterized by a significant decrease in efficiency due to physical and moral wear of equipment of repair and technical enterprises, low level and insufficient qualification of personnel and managers of enterprises of the agro-industrial complex. The availability of existing enterprises of the agro-industrial complex with production areas is no more than 50 percent, technological equipment is no more than 47 percent, and technological equipment and equipment for jobs are 15 and 40 percent. (Results and discussion) The modernization of the infrastructure of technical service of agricultural machinery is aimed at updating the technological base of machine repair. Repair and technical enterprises do not have the necessary equipment to perform a number of maintenance and routine repairs. The process of developing technical service infrastructure is significantly behind the level of structural and technological complexity of agricultural machinery. Due to technological requirements, complex components and assemblies, such as engines, hydraulic equipment, fuel pumps of domestic and imported agricultural machinery should not be repaired in the conditions of farms. (Conclusions) The high technological level of innovative technical service centers serves as a condition for efficient operation of production, ensuring its stability and reliability of operation, flexibility and adaptability, high intensity and waste-free operation.

Life cycle of self-propelled machinery with waste generation at its disposal

2020 ◽  
pp. 28-35
Author(s):  
Valeriy S. Gerasimov ◽  
Vladimir I. Ignatov ◽  
Konstantin G. Sovin
Keyword(s):  
Life Cycle ◽  
Life Cycles ◽  
The State ◽  
Research Purpose ◽  
Industrial Complex ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Secondary Resources ◽  
Branch System ◽  
Additional Funding

According to forecasts for 2022, the number of self-propelled agricultural machinery that will fail will be about 100 thousand units. This will have a significant impact on the overall productivity in the field of agricultural production and will require additional financial costs for effective resource-saving environmental-oriented utilization of agricultural machinery with the maximum recovery of secondary resources in the processing of its components. (Research purpose) The research purpose is considering the main life cycles of machinery, including agricultural, and determining the possibility of obtaining secondary resources in the recycling of components of machinery and equipment. (Materials and methods) The authors found that the establishment of an industry-wide recycling system would allow the reuse of usable and recovered parts obtained from decommissioned equipment, as well as receive additional funding from the sale of secondary resources. The authors have found that for the functioning of the whole system, it is necessary to work with a large amount of data related to the ongoing recycling processes, as well as constantly monitor changes in the state and properties of materials. They also found that the maximum use of digital technology is the only way to combine all these requirements and make the system work. (Results and discussion) The article reviews the key points of the use of life cycle method for equipment, including agricultural, reviews the state of machine and tractor park of agro-industrial complex, shows the possibility of using resource-saving ecologically oriented branch system of recycling of agricultural machinery, as well as the movement of waste and material flows in the processing components of utilized machines. (Conclusion) The article presents recommendations on the possibility of efficient disposal of equipment, including agricultural, with the maximum recovery of secondary resources from recycled waste.

Improving the efficiency of hardening of tillage machine working bodies by arc surfacing using wear-resistant rollers

2020 ◽  
pp. 176-185
Author(s):  
Dmitriy B. Slinko ◽  
Vyacheslav A. Denisov ◽  
Dmitriy A. Dobrin ◽  
Andrey V. Afanas’yev ◽  
Pavel M. Kislov
Keyword(s):  
Wear Resistance ◽  
Operating Time ◽  
Field Tests ◽  
Electric Arc ◽  
Cutting Edge ◽  
Linear Size ◽  
Research Purpose ◽  
Cored Wire ◽  
Wear Resistant ◽  
Working Bodies

Reducing operating costs during soil processing and increasing the wear resistance of parts and components is an important condition for reducing the cost of agricultural products, increasing its efficiency and competitiveness. The development of materials with increased wear resistance and new effective technologies for strengthening working bodies in their manufacture is now becoming an urgent task. (Research purpose) The research purpose is increasing the wear resistance of the working bodies of soil-processing machines by electric arc surfacing. (Materials and methods) During the experimental study, it has been performed testing of modes and surfacing of a pilot batch of working bodies from Kverneland for field tests in VIM on an automated installation for electric arc surfacing. Authors used eutectic CastolinEnDotec DO*30 powder wire with a diameter of 1.2 millimeters and a boron content of up to 4 percent for surfacing wear-resistant rollers, which allows to obtain wear-resistant rollers with a hardness of up to 65 HRC without pores and cracks. (Results and discussion) It has been revealed that hardened ploughshares that have passed field tests are subject to lower wear rates compared to non-hardened ones. It was found that when operating time is 24.785 hectares per ploughshare, the wear of the linear size of the cutting edge along the width of hardened ploughshares is on average up to 10-11 millimeters less than that of non-hardened ones. It was found that when processing 228 hectares, the wear of the linear size of the cutting edge along the width of hardened bits is on average up to 9-10 millimeters less than that of non-hardened ones. (Conclusions) The technology of surfacing with intermittent wear-resistant rollers provides an increase in the efficiency of hardening of Kverneland working bodies according to the criterion of wear resistance by an average of 20-30 percent. The adjusted technological parameters of the surfacing process will reduce the wear rate and increase the service life of the blade part of the working bodies, as well as reduce the amount of surfaced material by an average of 60 percent. The continuation of work on strengthening the working bodies should be aimed at changing the surfacing scheme and choosing a cheaper domestic cored wire.

EVALUATION OF TRIBOTECHNICAL PROPERTIES OF THE COATING OBTAINED BY ELECTRIC SPARK HARDENING

2020 ◽  
Vol 4 (141) ◽  
pp. 157-163
Author(s):  
IL’YA ROMANOV ◽  
◽  
ROMAN ZADOROZHNIY
Keyword(s):  
Wear Resistance ◽  
Reference Sample ◽  
Optical Microscope ◽  
Research Purpose ◽  
Tribotechnical Properties ◽  
Uncoated Surface ◽  
Before And After ◽  
Materials Used ◽  
Friction Track

When applying coatings using various methods on the surfaces of moving parts that work in joints, it is important to make sure that the coatings are strong and wear-resistant in order to return them to their original resource. All existing hardening technologies and materials used to perform coatings have their own characteristics, therefore, the quality of the resulting coatings can be judged only after specific tests. (Research purpose) The research purpose is in evaluating the properties of the coating obtained by the method of electric spark hardening, and its ability to resist friction and mechanical wear. (Materials and methods) Authors conducted tests on the basis of the "Nano-Center" center for collective use. A coating was applied on the BIG-4M unit with a VK-8 hard alloy electrode, tribological properties were evaluated on a CSM Instruments TRB-S-DE-0000 tribometer, the width of the friction track was measured after the test using an inverted OLYMPUS gx51 optical microscope, and samples were weighed before and after the test on a VLR-200 analytical balance. Conducted research in accordance with GOST 23.224-86 and RD 50-662-88 guidelines. (Results and discussion) The article presents performed tests on the run-in and wear resistance of the coating. The samples were worked on with a step-by-step increase in the load. During the tests, the friction force was drawed on the diagram. Authors compared the results with the reference sample, an uncoated surface. (Conclusions) The resulting coating has better run-in and wear resistance compared to the standard, and the increase in wear resistance in dry friction conditions is very significant.

Investigation of pre-sprayed powders for electric contact welding

2020 ◽  
pp. 143-149
Author(s):  
Dinar R. Masalimov ◽  
Roman R. Galiullin ◽  
Rinat N. Sayfullin ◽  
Azamat F. Fayurshin ◽  
Linar F. Islamov
Keyword(s):  
Adhesion Strength ◽  
Electrical Contact ◽  
Research Purpose ◽  
Flame Spraying ◽  
Powder Materials ◽  
Electric Contact ◽  
Metal Powders ◽  
Unstable Flow ◽  
Gas Flame ◽  
Contact Welding

There are a number of difficulties in the electrical contact welding of powder materials: shedding of powder from the surface of a cylindrical part, impossibility of hardening the layer during welding due to flushing of the powders with coolant and unstable flow of powder into the welding zone. One solution is pre-spraying the powder in some way. (Research purpose). The research purpose is investigating the possibility of electric contact welding of metal powders preliminarily sprayed by a gas-flame method, namely, adhesion strength and losses during preliminary gas-flame spraying of powders. (Materials and methods) Powders of grades PG-NA-01, PrKhIIG4SR, PRZh3.200.28 were sprayed onto flat samples of St3 steel, polished to a roughness of Ra 1.25. The strength of powder adhesion to the base was studied by the cut method. (Results and discussion) The percentage loss of the powder as a whole is 3-23 percent for all the distances studied. The greatest powder losses appear at a distance of more than 180 millimeter from the tip of the burner for powders of grades PG-NA-01 and PrKhIIG4SR. The smallest powder losses were observed for PrZh3.200.28 powder, which totaled 3-7 percent. The maximum adhesion strength of the sprayed powders to the surface was 22.1 megapascals' when spraying the PG-NA-01 powder. The adhesion strength of powders of the grades PrKhIIG4SR and PrZh3.200.28 is small and amounts to 0.2-3 megapascals'. (Conclusions) The use of preliminary flame spraying of powders for their further electric contact welding is possible using PG-NA-01 grade powder, while the best adhesion to the base (that is more than 20 megapascals') is achieved with a spraying distance of 120-140 millimeter. The smallest powder losses during flame spraying are achieved at a spraying distance of 100-160 centimeters', at which the powder loss for the studied grades was 4-12 percent.

Restoration of cylinder liners for automotive tractors engines in modern conditions

2020 ◽  
pp. 122-133
Author(s):  
Vyacheslav A. Denisov ◽  
Aleksandr Yu. Kostyukov ◽  
Roman N. Zadorozhniy
Keyword(s):  
Adhesion Strength ◽  
Electrode Materials ◽  
Research Purpose ◽  
Laboratory Studies ◽  
Term Operation ◽  
Operational Load ◽  
Operational Tests ◽  
Conducting Research ◽  
Cylinder Liners

One of the most promising technologies for restoring machine parts and cylinder liners is electric spark treatment as the most versatile technology that provides high-quality restoration of worn parts with wear up to 0.5 mm. (Research purpose) The research purpose is in developing a technology for restoring various cylinder liners by means of electric spark processing, selecting optimal modes and electrode materials that allow improving the quality of repair and increasing the post-repair life of the sleeve. (Materials and methods) It was taken into account when conducting research aimed at restoring the geometric parameters of the sleeve, that the coating must have sufficient adhesion strength to the surface of the sleeve under mechanical, thermal loads and long-term operation. Laboratory studies of the adhesion strength of electric spark coatings on the separation (adhesive) and on the cut, as well as tribotechnical studies of interfaces were conducted. Authors have found by analyzing the results of operational tests of restored and new cylinder liners the prospects for using electric spark treatment of worn parts, including diesel engine liners. (Results and discussion) It was shown by laboratory studies of the adhesion strength of electric spark coatings with a 0.2 mm thick BrMKc 3-1 electrode to the working surface of cylinder liners that their separation strength (adhesive) was 20-40 megapascals, and the shear strength (cohesive) was 50-80 megapascals. It was found that this provides the required functional strength of coatings with maximum operational load. The article presents the results of comprehensive research in graphs and tables. (Conclusions) The research conducted in the CCP "Nano-Center" of the FSAC VIM and operational tests in the 2nd bus fleet of Moscow confirmed the principal possibility of effectively restoring cast iron liners (blocks) using the technology of electric spark processing.

DEVELOPMENT OF AN INTELLIGENT MACHINE FOR SORTING ANIMALS ACCORDING TO SPECIFIED CRITERIA

2020 ◽  
Vol 4 (41) ◽  
pp. 83-87
Author(s):  
ALEKSEY SEDOV ◽  
Keyword(s):  
Control System ◽  
Control Unit ◽  
Research Purpose ◽  
Identification System ◽  
Intelligent Machine ◽  
Modbus Protocol ◽  
Automatic Sorting ◽  
Animal Identification ◽  
Software Modules ◽  
Control And Management

The Federal scientific Agroengineering center VIM has developed technical tools, algorithms and software for the intelligent automatic control system for milking animals “Stimul” on the “Herringbone” milking unit in three versions. The created system does not include automatic selection gates for effective management of zootechnical and veterinary services of animals. (Research purpose) The research purpose is in developing an intelligent machine for automatic sorting of animals for servicing and managing the herd according to specified characteristics. (Materials and methods) The article presents the development of control and management systems in dairy farming based on the conceptual principles of digital transformation. The digital control system is based on a multifunctional panel controller. The created control unit has a port for connecting to the RS 485 network and provides support for network functions via the Modbus Protocol. The programming of the control unit has been made in the SMLogix tool environment, which supports the FBD function block language. (Results and discussion) The article presents an intelligent machine for automatic sorting of animal flows for servicing and managing the herd according to specified characteristics with the unification of hardware, software modules and interface. The article describes the necessary parameters for the automatic remote animal identification system, the basic component of the control system of an intelligent machine for sorting animals according to specified characteristics. (Conclusions) The machine allows to automatically identify, sort and send animals to the specified areas for individual service.

DYNAMICS OF THERMAL LOSSES BY CONVECTION AND RADIATION OF THE SPHERICAL HEAT ACCUMULATOR OF SOLAR PLANTS

2020 ◽  
Vol 4 (41) ◽  
pp. 57-62
Author(s):  
SHAVKAT KLYCHEV ◽  
◽  
BAKHRAMOV SAGDULLA ◽  
VALERIY KHARCHENKO ◽  
VLADIMIR PANCHENKO ◽  
...  
Keyword(s):  
Boundary Conditions ◽  
Heat Loss ◽  
Initial Conditions ◽  
Water System ◽  
Heat Losses ◽  
Research Purpose ◽  
Heat Accumulator ◽  
Water Heaters ◽  
Intrinsic Radiation ◽  
Over Time

There are needed energy (heat) accumulators to increase the efficiency of solar installations, including solar collectors (water heaters, air heaters, dryers). One of the tasks of designing heat accumulators is to ensure its minimal heat loss. The article considers the problem of determining the distribution of temperatures and heat losses by convection and radiation of the heat insulation-accumulating body (water) system for a ball heat accumulator under symmetric boundary conditions. The problem is solved numerically according to the program developed on the basis of the proposed «gap method». (Research purpose) The research purpose is in determining heat losses by convection and radiation of a two-layer ball heat accumulator with symmetric boundary conditions. (Materials and methods) Authors used the Fourier heat equation for spherical bodies. The article presents the determined boundary and initial conditions for bodies and their surfaces. (Results and discussion) The thickness of the insulation and the volume of the heat accumulator affect the dynamics and values of heat loss. The effect of increasing the thickness of the thermal insulation decreases with increasing its thickness, starting with a certain volume of the heat accumulator or with R > 0.3 meters, the heat losses change almost linearly over time. The dynamics of heat loss decreases with increasing shelf life, but the losses remain large. (Conclusions) Authors have developed a method and program for numerical calculation of heat loss and temperature over time in a spherical two-layer heat accumulator with symmetric boundary conditions, taking into account both falling and intrinsic radiation. The proposed method allows to unify the boundary conditions between contacting bodies.

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