Life cycle of self-propelled machinery with waste generation at its disposal

2020 ◽  
pp. 28-35
Author(s):  
Valeriy S. Gerasimov ◽  
Vladimir I. Ignatov ◽  
Konstantin G. Sovin
Keyword(s):  
Life Cycle ◽  
Life Cycles ◽  
The State ◽  
Research Purpose ◽  
Industrial Complex ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Secondary Resources ◽  
Branch System ◽  
Additional Funding

According to forecasts for 2022, the number of self-propelled agricultural machinery that will fail will be about 100 thousand units. This will have a significant impact on the overall productivity in the field of agricultural production and will require additional financial costs for effective resource-saving environmental-oriented utilization of agricultural machinery with the maximum recovery of secondary resources in the processing of its components. (Research purpose) The research purpose is considering the main life cycles of machinery, including agricultural, and determining the possibility of obtaining secondary resources in the recycling of components of machinery and equipment. (Materials and methods) The authors found that the establishment of an industry-wide recycling system would allow the reuse of usable and recovered parts obtained from decommissioned equipment, as well as receive additional funding from the sale of secondary resources. The authors have found that for the functioning of the whole system, it is necessary to work with a large amount of data related to the ongoing recycling processes, as well as constantly monitor changes in the state and properties of materials. They also found that the maximum use of digital technology is the only way to combine all these requirements and make the system work. (Results and discussion) The article reviews the key points of the use of life cycle method for equipment, including agricultural, reviews the state of machine and tractor park of agro-industrial complex, shows the possibility of using resource-saving ecologically oriented branch system of recycling of agricultural machinery, as well as the movement of waste and material flows in the processing components of utilized machines. (Conclusion) The article presents recommendations on the possibility of efficient disposal of equipment, including agricultural, with the maximum recovery of secondary resources from recycled waste.

OPTIMIZATION OF THE REPAIR AND MAINTENANCE BASE OF THE AGRO-INDUSTRIAL COMPLEX

2021 ◽  
Vol 3 (144) ◽  
pp. 64-71
Author(s):  
Yuriy V. Katayev ◽  
◽  
Valeriy S. Gerasimov ◽  
Vladimir I. Ignatov ◽  
Zoya N. Mishina ◽  
...  
Keyword(s):  
Critical Period ◽  
The State ◽  
Research Purpose ◽  
Industrial Complex ◽  
Resource Saving ◽  
Technical Literature ◽  
Lack Of Information ◽  
Technological Level ◽  
Almost All ◽  
Technical Readiness

The repair industry in almost all countries has entered a critical period, characterized by the need to combine and use various strategies and technologies for maintenance and repair of new equipment, as well as equipment produced many years ago. (Research purpose) The research purpose is in analyzing the state of the repair and maintenance base of the agro-industrial complex and justifying the possibilities of its modernization using intelligent technologies. (Materials and methods) Authors used methods of generalizing data from various services of agro- industrial formations of individual regions, materials of scientific and technical literature and research developments, studied data on the practical use of modern resource-saving technologies by engineering services of the agro-industrial complex of the regions when carrying out repairs and service and technological services. (Results and discussion) The lack of information about the state of the repair and maintenance base makes it difficult to determine all the criteria associated with the transition of manufacturers to a contract of the entire life cycle. Obtaining information about the state of the repair and maintenance base of the agro-industrial complex is a very important stage that contributes to the modernization of this base and attracting not only the governments, but also agricultural machinery manufacturers to modernization. (Conclusions) The technological level of the enterprises of the repair and maintenance base of agriculture has significantly decreased in recent years, and this has affected the decline in technical readiness indicators, which confirms the need to conduct research and implement in practice the main measures related to the modernization of the specified repair and maintenance base.

THE CONCEPT OF RECYCLING OF AGRICULTURAL MACHINERY AND THE GENERAL PRINCIPLES OF ITS IMPLEMENTATION

2021 ◽  
Vol 3 (144) ◽  
pp. 72-81
Author(s):  
Yuriy V. Katayev ◽  
◽  
Valeriy S. Gerasimov ◽  
Vladimir I. Ignatov ◽  
Nikolay K. Baulin
Keyword(s):  
Research Purpose ◽  
Industrial Complex ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Specific System ◽  
Effective Utilization ◽  
Foreign Countries ◽  
Environmental Measures ◽  
Short Time ◽  
Working Out

In a broad sense, the utilization of agricultural machinery is a set of technical, organizational, economic, legal, financial and environmental measures to ensure the effective utilization of agricultural machinery, its aggregates (compo-nents of the technical base) at the final stage of the life cycle in order to maximize involvement in economic turnover. (Research purpose) The research purpose is in analyzing the work of foreign and domestic authors related to the formation of a resource-saving, environmentally-oriented system for recycling equipment. (Materials and methods) The article presents diverse studies in various areas, in which various materials and methods were used. Authors used a large amount of data characterizing the possibilities of creating a system for recycling agricultural ma-chinery in the agro-industrial complex of Russia, based on the state of the agricul-tural machine-tractor fleet, its age characteristics and the ability of engineering enterprises to carry out this type of activity. The obtained information was processed using statistical analysis methods. (Results and condemnation) The developed con-cept determines the necessity of creating a specific (industry-specific) system for the disposal of agricultural machinery in the agro-industrial complex of Russia as a component of a unified system for the disposal of machinery. (Conclusions) The conducted research showed that Russia is significantly lagging behind foreign countries in solving the problem of recycling equipment, so the best option can be considered to be working out the recycling mechanism in the process of building a local (industry) recycling system at the regional level. This will allow us to work out the elements of the national system for the disposal of decommissioned equip-ment in a relatively short time with minimal expenditure of various kinds of resources. The article presents the amount of subsidies for the creation of a specific system for the disposal of agricultural machinery in Russia.

ANALYSIS OF FACTORS JUSTIFYING THE NEED TO CREATE A SYSTEM OF "AGRICULTURAL RECYCLING" IN THE AGRO-INDUSTRIAL COMPLEX OF RUSSIA

2021 ◽  
Vol 1 (142) ◽  
pp. 45-54
Author(s):  
Valeriy Gerasimov ◽  
◽  
Vladimir Ignatov ◽  
Zoya Mishina ◽  
Dar’ya Andreeva
Keyword(s):  
Optimal Solution ◽  
Research Purpose ◽  
Industrial Complex ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Recycling System ◽  
Agricultural Engineering ◽  
Economic Framework ◽  
Main Factors ◽  
The Creation

The article outlines the main factors that characterize the rationale for the formation of the "Agricultural Recycling" system with the participation of manufacturing plants, engineering enterprises of the agro-industrial complex and other interested organizations and structures. The most important reason for the formation of the "Agricultural Recycling" system is the need to return to the production and operational sphere of secondary resources in the amount of at least 90-95 percent. (Research purpose) The research purpose is in justifying the optimal solution for the creation of a resource-saving eco-oriented system "Agricultural Recycling". (Materials and methods) The article describes the possibility of forming a system of "Agricultural Recycling" in the Russian agro-industrial complex in the next 2-3 years. Decommissioned agricultural machinery and equipment, as well as their components, are partially disposed (ferrous and non-ferrous metals, tires, batteries, etc.), but the main part of the components of the machines becomes waste, which is placed in landfills, which creates many economic and environmental problems. (Results and discussion) The article presents the main factors justifying the need for the formation of the "Agricultural Recycling" system. One of the most important conditions for the creation of this system, in addition to financial aspects (recycling fee), is the active participation in this project of agricultural machinery manufacturers, agricultural engineering enterprises and other interested organizations and structures, which will allow us to activate the process of reviving production capacities in the agricultural complex for the collection and processing of recycled agricultural machinery, as well as its components. (Conclusions) In Russia, to date, despite the regulatory, legislative and economic framework formed in recent years in the state format, a unified system for the disposal of decommissioned equipment has not been created.

OPPORTUNITIES FOR IMPROVING THE COMPETITIVENESS OF AGRICULTURAL MACHINERY ENTERPRISES

2021 ◽  
Vol 2 (143) ◽  
Author(s):  
Vladimir I. Ignatov ◽  
◽  
Yuriy V. Katayev ◽  
Valeriy S. Gerasimov ◽  
Dar’ya V. Andreyeva
Keyword(s):  
Industrial Development ◽  
Technological Development ◽  
The State ◽  
Research Purpose ◽  
High Tech ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Industrial Enterprises ◽  
Government Documents ◽  
Competitive Products

The paper analyzes the factors that determine the vectors of increasing the competitiveness of industrial enterprises, including agricultural machinery. Based on this analysis, the article describes the stages and directions of entry of industrial enterprises into the field of competitiveness. (Research purpose) The research purpose is in identifying and analyzing opportunities to improve the competitiveness of industrial enterprises, including agricultural machinery. (Materials and methods) Used materials on the state of competitiveness of domestic agricultural machinery, reflected the main points related to the management of the competitiveness of enterprises in the industry. Authors analyzed government documents on this issue. The pace of industrial development in the leading countries and the pace of increasing market demands for product quality, has increased significantly in recent years and is becoming increasingly unattainable for Russian manufacturers, especially for agricultural machinery enterprises. (Results and discussion) The article points out that the State Program of the Russian Federation N2539-r of April 15, 2014 sets tasks to ensure the technological development of the domestic industry on the basis of the creation and implementation of breakthrough, resource-saving, environmentally friendly industrial technologies for the production of competitive high-tech products. In order to increase the competitiveness of the industry enterprises, it is necessary to provide conditions for the formation of their own industry for the production of competitive products with parameters exceeding the parameters of the competitor's products. (Conclusions) The article considers options and trends for improving the competitiveness of products that can be applied to all industries, including agricultural machinery. To achieve these goals, it will be necessary to review the country's development priorities, elaborate and refine the proposed strategy with the involvement of qualified specialists in the field of economics, engineering, and technology.

The technological transformation of Russia's industrial sectors: Difficulties and prospects

2020 ◽  
Vol 16 (9) ◽  
pp. 1674-1697
Author(s):  
O.P. Smirnova ◽  
A.O. Ponomareva
Keyword(s):  
Production Method ◽  
Industrial Sector ◽  
The State ◽  
Industrial Complex ◽  
Economic Activities ◽  
Resource Saving ◽  
Technological Transformation ◽  
Modern Approach ◽  
Industrial Enterprises ◽  
Industrial Sectors

Subject. The article focuses on contemporary trends in the industrial and socio-economic development of Russia during the technological transformation of its sectors. Objectives. The study is an attempt to analyze what opportunities and difficulties may arise for the development of the industrial sectors in Russia. We also examine the dynamics of key development indicators of the industrial sectors, point out inhibitors of their competitiveness. Methods. The methodological framework comprises general methods of systems, structural-functional and comprehensive approaches to analyzing economic phenomena. We applied graphic, economic-statistical methods of research, conventional methods of grouping, comparison and generalization, and the logic, systems and statistical analysis. Results. We display how industrial sectors develop over time by type of economic activities. The article provides the rationale for structural rearrangements and further innovation-driven development of the industries. We display that the Russian industries technologically depend om imported production technologies. We substantiate the renewal of assets and technologies at industrial enterprises, and retain and develop human capital. Conclusions and Relevance. Primarily, the Russian economy should be digitalized as a source of the long-term economic growth. Notably, industrial enterprises should replace their linear production method with that of the circular economy and implement resource-saving innovative technologies. The State evidently acts as the leading driver of technological retrofitting of the industrial sector. If the State holds the reasonable and appropriate industrial policy at the federal and regional levels and configure its tools to ensure the modern approach to developing the industries in a competitive fashion, the industrial complex will successfully transform into the innovative economy.

ORGANIZATIONAL AND TECHNOLOGICAL PRINCIPLES FOR CREATION INNOVATION CENTERS

2020 ◽  
Vol 4 (141) ◽  
pp. 40-46
Author(s):  
ZOYA MISHINA ◽  
Keyword(s):  
Research Purpose ◽  
Service Research ◽  
Industrial Complex ◽  
Technological Equipment ◽  
Technical Service ◽  
Agricultural Machinery ◽  
Efficient Operation ◽  
Technological Base ◽  
Reliability Of Operation ◽  
Production Areas

Timely conducting of all types of maintenance and routine repairs is possible only in the conditions of an innovative service center, equipped with the necessary equipment and having a complex of facilities to ensure favorable conditions for technical service. (Research purpose) The research purpose is in identifying opportunities for updating the technical service system in the agro-industrial complex by creating innovative service centers to ensure highly efficient operation of agricultural machinery and equipment. (Materials and methods) The system of maintenance in agriculture is characterized by a significant decrease in efficiency due to physical and moral wear of equipment of repair and technical enterprises, low level and insufficient qualification of personnel and managers of enterprises of the agro-industrial complex. The availability of existing enterprises of the agro-industrial complex with production areas is no more than 50 percent, technological equipment is no more than 47 percent, and technological equipment and equipment for jobs are 15 and 40 percent. (Results and discussion) The modernization of the infrastructure of technical service of agricultural machinery is aimed at updating the technological base of machine repair. Repair and technical enterprises do not have the necessary equipment to perform a number of maintenance and routine repairs. The process of developing technical service infrastructure is significantly behind the level of structural and technological complexity of agricultural machinery. Due to technological requirements, complex components and assemblies, such as engines, hydraulic equipment, fuel pumps of domestic and imported agricultural machinery should not be repaired in the conditions of farms. (Conclusions) The high technological level of innovative technical service centers serves as a condition for efficient operation of production, ensuring its stability and reliability of operation, flexibility and adaptability, high intensity and waste-free operation.

HISTORY OF THE GOSNITI ESTABLISHMENT

2020 ◽  
Vol 4 (141) ◽  
pp. 165-175
Author(s):  
VYACHESLAV CHERNOIVANOV ◽  
◽  
VALENTIN LYALYAKIN
Keyword(s):  
National Economy ◽  
The State ◽  
Advanced Technology ◽  
Research Purpose ◽  
Quantitative Composition ◽  
Technical Documentation ◽  
Agricultural Machinery ◽  
History Of ◽  
Electric Brake ◽  
Testing Fuel

With the increase in the production of new machines, it was necessary to pay more attention to their repair and maintenance, expand research, create appropriate standards, and constantly update technical documentation. The pre-1953 repair laboratories were not powerful enough to solve the growing problems. In 1953, it was decided to establish The State Union Research Institute for the Repair and Operation of Tractors and Agricultural Machinery. (Research purpose) The research purpose is in describing the history of GOSNITI establishment, analyzing the tasks and results of the Institute's activities over the first decade. (Materials and methods) The article presents the base of the new Institute and its quantitative composition. The article describes the main objectives of the Institute and its activities. (Results and discussion) Work was carried out to create self-moving workshops for filling filters, electric brake stands, stands for testing fuel equipment, equipment for vibration contact surfacing. The calculations of the repair base for the regions were carried out. The article presents the list of works that were widely implemented in the national economy and the list of publications of technical documentation. GOSNITI was awarded the Order of the Red Banner of Labor by the decree of the Presidium of the Supreme Soviet of the USSR on May 25, 1967, for implementing the system and advanced technology for repairing cars. (Conclusions) The staff of the established Institute successfully completed the tasks set in the first decade.

INCREASING THE WEAR RESISTANCE OF THE WORKING BODIES OF AGRICULTURAL MACHINES BY THE HDTV METHOD WITH ADDING POWDER OF THE EED METHOD

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
High Frequency ◽  
Machine Building ◽  
Abrasive Wear Resistance ◽  
Research Purpose ◽  
Powder Materials ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Working Bodies

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.

The system of disposal of equipment in the agro-industrial complex and issues of the legislative framework

2021 ◽  
pp. 56-67
Author(s):  
V. I. Ignatov ◽  
Y. V. Kataev ◽  
V. S. Gerasimov ◽  
N. K. Baulin
Keyword(s):  
Educational Institution ◽  
The State ◽  
Federal State ◽  
General Strategy ◽  
Industrial Complex ◽  
Resource Saving ◽  
Recycling System ◽  
Effective System ◽  
Legislative Framework ◽  
Agroindustrial Complex

The paper is devoted to the analysis of the state of the equipment recycling system in Russia and the issues of improving the legislative framework that accompanies it. The role of state structures in solving the problems of forming a resource-saving ecooriented system for the disposal of decommissioned equipment is reflected. To analyze the work in the field of waste management, to reflect the state of the legislative framework for the existing system of recycling equipment in Russia and abroad, to make recommendations for its improvement. Problems with waste appear when, in the process of production and consumption of substances, objects (equipment), he/she becomes unnecessary for their owners, their owner tries to get rid of this object in the most accessible way. According to numerous information, the disposal of equipment in Russia is mainly carried out (black waste collectors), which control more than 60 % of the scrap of non-ferrous and ferrous metals, so the solution to the problem of creating an effective system for the disposal of equipment becomes not just relevant, but vital for our state. The scientific community in Russia is constantly conducting research on the creation and implementation of a system for the disposal of decommissioned equipment, so, for example, MADI scientists proposed a regional car recycling system for implementation, the scientists of the Federal State Budgetary Educational Institution FNAC VIM also developed a regional system for the disposal of agricultural recycling equipment. In order to quickly solve the problem of working out a general strategy for creating an effective system of recycling equipment in Russia, taking into account the revision of the legislative framework, it is advisable to "run-in" it at the industry level, for example, in the agroindustrial complex, with subsequent replication in other industries.

scholarly journals Импортозамещение в отечественном сельхозмашиностроении как фактор повышения конкурентоспособности отрасли

2019 ◽  
pp. 67-88
Author(s):  
Наталья Коваленко ◽  
Андрей Чекунов
Keyword(s):  
Import Substitution ◽  
Domestic Market ◽  
The State ◽  
Industrial Complex ◽  
Agricultural Machinery ◽  
State Support ◽  
Agricultural Engineering ◽  
Agricultural Equipment ◽  
Long Time ◽  
Effective Development

Статья посвящена анализу и оценке мер государственной поддержки импортозамещения в национальном сельхозмашиностроении. Рассматриваются ход и результаты государственной поддержки импортозамещения в отрасли, недостатки, эффективность. Предложены шаги, способные повысить эффективность государственной поддержки импортозамещения в сельхозмашиностроении Российской Феде-рации. Effective development of domestic agricultural engineering ensures the achievement of high production volumes of agri-food products. To improve the national production of agricultural machinery, the leading countries of the world provide state support to their pro-ducers. At the same time, these countries stimulate the development of the industry in order to dominate their producers in the domestic market, and to expand into the markets of foreign countries. For a long time, Russia has been the object of widespread expansion by foreign manufacturers of agricultural equipment. At the same time, under the conditions of economic sanctions, dependence on im-ported agricultural equipment limits the development of the domes-tic agro-industrial complex. Significantly reduce dependence on foreign supplies of agricultural equipment and ensure the competi-tiveness of domes- tic products should be implemented in the indus-try's current policy of import substitution. The purpose of the article is to analyze the implementation of the policy of import substitution in domes-tic agricultural machinery and assess its impact on the development of the industry. Government sup-port has a significant impact on the development of the industry, which is confirmed by statistical data and materials of market participants. Analysis of the literature and regulatory acts showed that the state financial support for the industry is carried out in 4 areas: industrial, technological, marketing and personnel. The effectiveness of state support is determined by the state of the industry, the situation on the domestic market of agricultural equipment and the achievement of support goals. To date, govern-ment support measures for import substitution in the industry have not ensured its stable development and increased competitiveness of the products produced. The authors analyzed the implementation of the state policy of import substitution in the domestic agricultural machinery in the framework of the relevant sectoral plan. Based on the analysis, a conclusion was made about the need to improve measures of state support for the industry.

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