scholarly journals METAL CUTTING IS IT STILL OF INTEREST TO ANYONE?

2021 ◽  
Vol 24 (2) ◽  
pp. 1-4
Author(s):  
Eugen Pamintas ◽  
◽  
Felicia Veronica Banciu ◽  

For almost 100 years, the phenomena in the metal cutting process have offered researchers in the field a wide range of research topics, and at the same time, as much satisfaction, both in terms of deepening theoretical knowledge, especially in terms of the practical results obtained. Interest in this field has declined dramatically, however, since the beginning of the third millennium. Has the cutting process reached the limits of knowledge by their exhaustion or has it become inefficient for industry compared to other new processes for manufacturing metallic, non-metallic materials and composites? Why is the field no longer as attractive to researchers? Here is what this paper tries to clarify and propose to researchers in the field to reinvent the approach of the cutting process, as an incomplete explored and still excellent perspective, not only for the manufacturing industry, but also for the theoretical foundations of the cutting phenomenon.

Author(s):  
Salman Pervaiz ◽  
Sathish Kannan ◽  
Ibrahim Deiab ◽  
Hossam Kishawy

Metal-cutting process deals with the removal of material using the shearing operation with the help of hard cutting tools. Machining operations are famous in the manufacturing sector due to their capability to manufacture tight tolerances and high dimensional accuracy while simultaneously maintaining the cost-effectiveness for higher production levels. As metal-cutting processes consume a great amount of input resources and generate some material-based waste streams, these processes are highly criticized due to their high and negative environmental impacts. Researchers in the metal-cutting sector are currently exploring and benchmarking different activities and best practices to make the cutting operation environment friendly in nature. These eco-friendly practices mainly cover the wide range of activities directly or indirectly associated with the metal-cutting operation. Most of the literature for sustainable metal-cutting activities revolves around the sustainable lubrication techniques to minimize the negative influence of cutting fluids on the environment. However, there is a need to enlarge the assessment domain for the metal-cutting process and other directly and indirectly associated practices such as enhancing sustainability through innovative methods for workpiece and cutting tool materials, and approaches to optimize energy consumption should also be explored. The aim of this article is to explore the role of energy consumption and the influence of workpiece and tool materials towards the sustainability of machining process. The article concludes that sustainability of the machining process can be improved by incorporating different innovative approaches related to the energy and tool–workpiece material consumptions.


2015 ◽  
Vol 808 ◽  
pp. 40-47 ◽  
Author(s):  
Raluca Daicu ◽  
Gheorghe Oancea

Processing metallic materials by cutting using good electricity conductor cutting edges it appears an electrical current due mainly to the temperature in the cutting zone. Analyzing of the electrical current the information about the unfolding mode of the cutting process can be obtained. The cutting electrical current can be used in several applications: the estimation of the temperature in the cutting zone, the estimation of the cutting forces, the identification of the wear state of the cutting edge etc. The first researches were started in Russia and they were based on the utilization of the cutting electrical current to measure the temperature in the cutting zone. Afterwards, other applications were identified in the literature and the researches were extended in other countries like India, Japan, USA, Brazil, France, Bangladesh and Romania. This paper presents a review of the researches about the electrical current which appears at cutting process.


2006 ◽  
Vol 532-533 ◽  
pp. 729-732
Author(s):  
Lan Li ◽  
En Fu Liu ◽  
Qing Su Jin

The modern manufacturing industry requires the cutting process to reduce the quantity of pollutants, to ensure the product quality, to make good use of the resource and energy, and to satisfy the need of productivity and economy at the same time. The cutter reasonable selection is one important method of improving cutting capability. Therefore, it can solve efficiently the new problem in machining process to think of synthetic effect with quality, economy, resource and environment at the same time. Furthermore, because the process in metal cutting is variable and the influence of most factors can not be confirmed, the fuzzy assessment based on fuzzy integrate can select more justified cutter in cutting process.


1960 ◽  
Vol 82 (2) ◽  
pp. 347-359 ◽  
Author(s):  
Fenton L. Bagley ◽  
Roy Mennell

The effects of lead addition in alloy steel upon the metal-cutting process were explored over a wide range of conditions. In particular, a range of cutting speeds (from 50 to 800 fpm) and workpiece hardness (from 230 to 450 Bhn) were investigated on one work-piece material (4340) using principally a carbide (C-6) cutting tool. Orthogonal (two-dimensional) data was taken to describe the metal-cutting process, and tool-life data were obtained by running a typical production tool to failure at the various cutting conditions. Several mechanisms to explain experimental results, including lead acting as a lubricant, are discussed.


1990 ◽  
Vol 112 (1) ◽  
pp. 21-27 ◽  
Author(s):  
I. E. Minis ◽  
E. B. Magrab ◽  
I. O. Pandelidis

The dynamics of the metal cutting process are identified by a new and simple experimental method that permits the direct determination of the cutting transfer functions from input-output measurements. A specially designed stiff force dynamometer rigidly mounted to the machine tool’s turret is used for the measurement of the cutting force. An external force is applied to the base plate of the dynamometer in such a way that the meaurements of both the tool’s displacement and the corresponding cutting force are uncoupled from the influence of the machine tool structure’s dynamics. The cutting transfer functions are obtained in the vicinity of the structure’s first resonance, under a wide range of cutting conditions.


2019 ◽  
Vol 889 ◽  
pp. 87-94
Author(s):  
Nguyen Thi Quoc Dung

Metal cutting is one of the most important machining processes in manufacturing industry. Thorough understanding of metal cutting process facilitates the optimization in selection of cutting tools and machining parameters. There are several methods used for studying phenomena in metal cutting process. Using a quick-top device is an efficient technique for investigation cutting process in which cutting action is stopped so suddenly that the “froze” specimen called the chip root honestly depicts what happened during cutting action. Design strategies of a quick-stop are accelerating cutting tool away from the workpiece or decelerating the workpiece remaining in engagement with the tool. Operation of a quick-stop device can be either mechanically or by explosive. Quick-stop devices can be utilized for various types of machining processes such as: turning, milling, drilling. This paper described the analysis, fabrication, and testing of a quick-stop device which is used for researching on chip formation in hard turning. This device has simple and safe operation which utilizes spring forces to retract the tool from workpiece during cutting. The results of performance at cutting speed of 283 m/min show that the separation distance is quite small, less than 0.2mm so that the deformations on the root chip are close to that while actual machining process. This indicates that the device has satisfied the requirements of an equipment for studying on chip formation.


Writing from a wide range of historical perspectives, contributors to the anthology shed new light on historical, theoretical and empirical issues pertaining to the documentary film, in order to better comprehend the significant transformations of the form in colonial, late colonial and immediate post-colonial and postcolonial times in South and South-East Asia. In doing so, this anthology addresses an important gap in the global understanding of documentary discourses, practices, uses and styles. Based upon in-depth essays written by international authorities in the field and cutting-edge doctoral projects, this anthology is the first to encompass different periods, national contexts, subject matter and style in order to address important and also relatively little-known issues in colonial documentary film in the South and South-East Asian regions. This anthology is divided into three main thematic sections, each of which crosses national or geographical boundaries. The first section addresses issues of colonialism, late colonialism and independence. The second section looks at the use of the documentary film by missionaries and Christian evangelists, whilst the third explores the relation between documentary film, nationalism and representation.


Author(s):  
John Joseph Norris ◽  
Richard D. Sawyer

This chapter summarizes the advancement of duoethnography throughout its fifteen-year history, employing examples from a variety of topics in education and social justice to provide a wide range of approaches that one may take when conducting a duoethnography. A checklist articulates what its cofounders consider the core elements of duoethnographies, additional features that may or may not be employed and how some studies purporting to be duoethnographies may not be so. The chapter indicates connections between duoethnography and a number of methodological concepts including the third space, the problematics of representation, feminist inquiry, and critical theory using published examples by several duoethnographers.


Coatings ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 110
Author(s):  
Mir Saman Safavi ◽  
Frank C. Walsh ◽  
Maria A. Surmeneva ◽  
Roman A. Surmenev ◽  
Jafar Khalil-Allafi

Hydroxyapatite has become an important coating material for bioimplants, following the introduction of synthetic HAp in the 1950s. The HAp coatings require controlled surface roughness/porosity, adequate corrosion resistance and need to show favorable tribological behavior. The deposition rate must be sufficiently fast and the coating technique needs to be applied at different scales on substrates having a diverse structure, composition, size, and shape. A detailed overview of dry and wet coating methods is given. The benefits of electrodeposition include controlled thickness and morphology, ability to coat a wide range of component size/shape and ease of industrial processing. Pulsed current and potential techniques have provided denser and more uniform coatings on different metallic materials/implants. The mechanism of HAp electrodeposition is considered and the effect of operational variables on deposit properties is highlighted. The most recent progress in the field is critically reviewed. Developments in mineral substituted and included particle, composite HAp coatings, including those reinforced by metallic, ceramic and polymeric particles; carbon nanotubes, modified graphenes, chitosan, and heparin, are considered in detail. Technical challenges which deserve further research are identified and a forward look in the field of the electrodeposited HAp coatings is taken.


SIMULATION ◽  
2017 ◽  
Vol 93 (5) ◽  
pp. 409-426 ◽  
Author(s):  
Jerome A Arokkiam ◽  
Pedro Alvarez ◽  
Xiuchao Wu ◽  
Kenneth N Brown ◽  
Cormac J Sreenan ◽  
...  

10-gigabit-capable Passive Optical Network (XG-PON), one of the latest standards of optical access networks, is regarded as one of the key technologies for future Internet access networks. This paper presents the design and evaluation of our XG-PON module for the ns-3 network simulator. This module is designed and implemented with the aim to provide a standards-compliant, configurable, and extensible module that can simulate XG-PON with reasonable speed and support a wide range of research topics. These include analyzing and improving the performance of XG-PON, studying the interactions between XG-PON and the upper-layer protocols, and investigating its integration with various wireless networks. In this paper, we discuss its design principles, describe the implementation details, and present an extensive evaluation on both functionality and performance.


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