3D-Printed Flexible Structures with Embedded Deformation/Displacement Sensing for the Creative Industries

2021 ◽  
Author(s):  
Reza Moheimani ◽  
Mangilal Agarwal ◽  
Hamid Dalir
Author(s):  
Mohammad Abshirini ◽  
Mohammad Charara ◽  
Yingtao Liu ◽  
Mrinal C. Saha ◽  
M. Cengiz Altan

This paper presents the additive manufacturing of electrically conductive polydimethylsiloxane (PDMS) nanocomposites for in-situ strain sensing applications. A straight line of pristine PDMS was first 3D printed on a thin PDMS substrate using an in-house modified 3D printer. Carbon nanotubes (CNTs) were uniformly sprayed on top of uncured PDMS lines. An additional layer of PDMS was then applied on top of CNTs to form a thin protective coating. The 3D printed PDMS/CNT nanocomposites were characterized using a scanning electron microscope (SEM) to validate the thickness, CNT distribution, and microstructural features of the sensor cross-section. The strain sensing capability of the nanocomposites was investigated under tensile cyclic loading at different strain rates and maximum strains. Sensing experiments indicate that under cyclic loading, the changes in piezo resistivity mimic, both, the changes in the applied load and the measured material strain with high fidelity. Due to the high flexibility of PDMS, the 3D printed sensors have potential applications in real-time load sensing and structural health monitoring of complex flexible structures.


Molecules ◽  
2021 ◽  
Vol 26 (21) ◽  
pp. 6637
Author(s):  
Suzana Kutnjak-Mravlinčić ◽  
Ana Sutlović ◽  
Martinia Ira Glogar ◽  
Sanja Ercegović Ražić ◽  
Damir Godec

According to the great impact of additive technology on the development of modern industry, a lot of research is being done to obtain 3D printed parts with better properties. This research is extremely important because there are no scientific papers in the field of post dyeing of acrylonitrile/butadiene/styrene (ABS) 3D printed parts. The experiment was carried out using disperse dyes on ABS specimens. The obtained coloration of the specimens was in the primary colors (yellow, red, and blue) in the specified dyestuff concentration range and was evaluated using an objective CIELab system. Based on the obtained color parameters, remission values and Kubelka-Munk coefficient, dye mixtures and an ombre effect were performed to obtain patterns in the desired hues. Abrasion resistance of disperse dyed specimens was tested using different abrasive materials over a wide range of fineness to simulate different indoor and outdoor soils and was compared to abrasion resistance of specimens produced from the industrially dyed wire with the master batch. The results show that 3D printed ABS products can be produced in one or more desired shades with satisfactory abrasion resistance. This undoubtedly represents the added value of 3D printed ABS parts and extends their application to the field of creative industries and design, specifically footwear design.


2020 ◽  
Vol 12 (18) ◽  
pp. 7539
Author(s):  
Manolo Pérez ◽  
Pablo Casanova-Salas ◽  
Pawel Twardo ◽  
Piotr Twardo ◽  
Arabella León ◽  
...  

The documentation, dissemination, and enhancement of Cultural Heritage is of great relevance. To that end, technological tools and interactive solutions (e.g., 3D models) have become increasingly popular. Historical silk fabrics are nearly flat objects, very fragile and with complex internal geometries, related to different weaving techniques and types of yarns. These characteristics make it difficult to properly document them, at the yarn level, with current technologies. In this paper, we bring a new methodology to virtually represent such heritage and produce 3D printouts, also making it highly interactive through the tool Virtual Loom. Our work involves sustainability from different perspectives: (1) The traditional production of silk fabrics respects the environment; (2) Virtual Loom allows the studying of silk heritage while avoiding their degradation; (3) Virtual Loom allows creative industries to save money and materials; (4) current research on bioplastics for 3D printing contributes to environmental sustainability; (5) edutainment and gaming can also benefit from Virtual Loom, avoiding the need to acquire the original objects and enhancing creativity. The presented work has been carried out within the scope of the SILKNOW project to show some results and discuss the sustainability issues, from the production of traditional silk fabrics, to their dissemination by means of Virtual Loom and 3D printed shapes.


2020 ◽  
Vol 60 (4) ◽  
pp. 886-895 ◽  
Author(s):  
Simon Poppinga ◽  
David Correa ◽  
Bernd Bruchmann ◽  
Achim Menges ◽  
Thomas Speck

Synopsis Plant movements are of increasing interest for biomimetic approaches where hinge-free compliant mechanisms (flexible structures) for applications, for example, in architecture, soft robotics, and medicine are developed. In this article, we first concisely summarize the knowledge on plant movement principles and show how the different modes of actuation, that is, the driving forces of motion, can be used in biomimetic approaches for the development of motile technical systems. We then emphasize on current developments and breakthroughs in the field, that is, the technical implementation of plant movement principles through additive manufacturing, the development of structures capable of tracking movements (tropisms), and the development of structures that can perform multiple movement steps. Regarding the additive manufacturing section, we present original results on the successful transfer of several plant movement principles into 3D printed hygroscopic shape-changing structures (“4D printing”). The resulting systems include edge growth-driven actuation (as known from the petals of the lily flower), bending scale-like structures with functional bilayer setups (inspired from pinecones), modular aperture architectures (as can be similarly seen in moss peristomes), snap-through elastic instability actuation (as known from Venus flytrap snap-traps), and origami-like curved-folding kinematic amplification (inspired by the carnivorous waterwheel plant). Our novel biomimetic compliant mechanisms highlight the feasibility of modern printing techniques for designing and developing versatile tailored motion responses for technical applications. We then focus on persisting challenges in the field, that is, how to speed-boost intrinsically slow hydraulically actuated structures and how to achieve functional resilience and robustness, before we propose the establishment of a motion design catalog in the conclusion.


Author(s):  
Marjeta Čuk ◽  
◽  
Matejka Bizjak ◽  
Deja Muck ◽  
Tanja Nuša Kočevar ◽  
...  

3D printing is used to produce individual objects or to print on different substrates to produce multi-component products. In the textile industry, we encounter various 3D printing technologies in fashion design, functional apparel manufacturing (protective, military, sports, etc.), including wearable electronics, where textile material is functionalized. 3D printing enables the personalization of the product, which in the apparel industry can be transformed into the production of clothing or parts of clothing or custom accessories. Additive technology allows a more rational use of the material than traditional technologies. In the textile industry we meet different uses of it, one is the printing of flexible structures based on rigid materials, another is the printing with flexible materials and the third is the printing directly on textile substrate. All rigid, hard and soft or flexible materials can be integrated into the final design using 3D printing directly on the textile substrate. We speak of so-called multi-material objects and systems, which have many advantages, mainly in the increasing customization and functionalization of textiles or clothing. The article gives a broader overview of 3D printing on textiles and focuses mainly on the influence of different parameters of printing and woven fabric properties on the adhesion of 3D printed objects on the textile substrate. In our research we investigated the influence of twill weave and its derivate as well as different weft densities of the woven fabric on the adhesion of printed objects on textile substrate. Therefore, five samples of twill polyester/cotton fabrics were woven and their physical properties measured for this research. 3D objects were printed on textile substrates using the extrusion based additive manufacturing technique with polylactic acid (PLA) filament. Preliminary tests were carried out to define printing parameters and different methods of attaching the fabric to a printing bed were tested. T - Peel adhesion tests were performed on the Instron dynamometer to measure the adhesion between 3D printed objects and textile substrates.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 140
Author(s):  
Pavel Marsalek ◽  
Martin Sotola ◽  
David Rybansky ◽  
Vojtech Repa ◽  
Radim Halama ◽  
...  

Flexible structures (FS) are thin shells with a pattern of holes. The stiffness of the structure in the normal direction is reduced by the shape of gaps rather than by the choice of the material based on mechanical properties such as Young’s modulus. This paper presents virtual prototyping of 3D printed flexible structures with selected planar patterns using laboratory testing and computer modeling. The objective of this work is to develop a non-linear computational model evaluating the structure’s stiffness and its experimental verification; in addition, we aimed to identify the best of the proposed patterns with respect to its stiffness: load-bearing capacity ratio. Following validation, the validated computational model is used for a parametric study of selected patterns. Nylon—Polyamide 12—was chosen for the purposes of this study as an appropriate flexible material suitable for 3D printing. At the end of the work, a computational model of the selected structure with modeling of load-bearing capacity is presented. The obtained results can be used in the design of external biomedical applications such as orthoses, prostheses, cranial remoulding helmets padding, or a new type of adaptive cushions. This paper is an extension of the conference paper: “Modeling and Testing of 3D Printed Flexible Structures with Three-pointed Star Pattern Used in Biomedical Applications” by authors Repa et al.


Author(s):  
Ya Chen ◽  
Geoffrey Letchworth ◽  
John White

Low-temperature high-resolution scanning electron microscopy (cryo-HRSEM) has been successfully utilized to image biological macromolecular complexes at nanometer resolution. Recently, imaging of individual viral particles such as reovirus using cryo-HRSEM or simian virus (SIV) using HRSEM, HV-STEM and AFM have been reported. Although conventional electron microscopy (e.g., negative staining, replica, embedding and section), or cryo-TEM technique are widely used in studying of the architectures of viral particles, scanning electron microscopy presents two major advantages. First, secondary electron signal of SEM represents mostly surface topographic features. The topographic details of a biological assembly can be viewed directly and will not be obscured by signals from the opposite surface or from internal structures. Second, SEM may produce high contrast and signal-to-noise ratio images. As a result of this important feature, it is capable of visualizing not only individual virus particles, but also asymmetric or flexible structures. The 2-3 nm resolution obtained using high resolution cryo-SEM made it possible to provide useful surface structural information of macromolecule complexes within cells and tissues. In this study, cryo-HRSEM is utilized to visualize the distribution of glycoproteins of a herpesvirus.


2016 ◽  
Vol 77 (S 02) ◽  
Author(s):  
Hassan Othman ◽  
Sam Evans ◽  
Daniel Morris ◽  
Saty Bhatia ◽  
Caroline Hayhurst

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