scholarly journals Flow simulation in air intake system of gas turbine

Author(s):  
V. L. Blinov ◽  
I. S. Zubkov ◽  
Yu. M. Brodov ◽  
B. E. Murmanskij

THE PURPOSE. To study the issues of air intake system’s performance as the part of the gas turbines. To estimate the possibility of modeling different performance factors of air intake systems with numerical simulation methods. To develop the recommendations of setting up the grid and the numerical models for researches in air intake system’s performance and assessing the technical condition of elements of it. METHODS. The main method, which was used during the whole study, is computational fluid dynamics with usage of CAE-systems.RESULTS. During the study the recommendations for setting up the numerical model were developed. Such factors as grid model parameters, roughness scale, pressure drop in elements of air intake system and some more were investigated. The method for heat exchanger’s performance simulation were created for modeling the air temperature raising. CONCLUSION. The air intake system’s performance analysis becomes one of the actual topics for research because of the high demands of gas turbines to air, which is used in its annulus. The main part of these researches is in analysis of dangerous regimes of work (e.g. the icing process of annulus elements) or in assessing technical condition of air intake systems and its influence to the gas turbine as a whole. The developed method of numerical simulation allows to get the adequate results with low requirements for computational resources. Also this method allows to model the heat exchanger performance and study its defects’ influence to the performance of air intake system as a whole. 

Author(s):  
Roger Yee ◽  
Alan Oswald

A new generation of auxiliary ships to enter the U.S. Navy (USN) fleet is the AOE-6 SUPPLY CLASS. These fast combat support ships conduct operations at sea as part of a Carrier Battle group to provide oil, aviation fuel, and ammunition to the carrier and her escorts. The SUPPLY CLASS is the first ship in the entire USN fleet to use a combined gas turbine and diesel generator cooling air intake system to cool its respective engine modules. The cooling air intake was designed this way to save on costs. As the ships in this class continued with operations and problems of insufficient supply of cooling air for the gas turbines modules started surfacing, the entire intake system required investigation and analysis. Since the gas turbines and diesel generators share a common cooling air trunk, they were competing for air. This paper will outline the tests that were performed to determine the problems, the recommended solutions, and the lessons learned from the investigations.


2021 ◽  
Vol 21 (8) ◽  
pp. 2447-2460
Author(s):  
Stuart R. Mead ◽  
Jonathan Procter ◽  
Gabor Kereszturi

Abstract. The use of mass flow simulations in volcanic hazard zonation and mapping is often limited by model complexity (i.e. uncertainty in correct values of model parameters), a lack of model uncertainty quantification, and limited approaches to incorporate this uncertainty into hazard maps. When quantified, mass flow simulation errors are typically evaluated on a pixel-pair basis, using the difference between simulated and observed (“actual”) map-cell values to evaluate the performance of a model. However, these comparisons conflate location and quantification errors, neglecting possible spatial autocorrelation of evaluated errors. As a result, model performance assessments typically yield moderate accuracy values. In this paper, similarly moderate accuracy values were found in a performance assessment of three depth-averaged numerical models using the 2012 debris avalanche from the Upper Te Maari crater, Tongariro Volcano, as a benchmark. To provide a fairer assessment of performance and evaluate spatial covariance of errors, we use a fuzzy set approach to indicate the proximity of similarly valued map cells. This “fuzzification” of simulated results yields improvements in targeted performance metrics relative to a length scale parameter at the expense of decreases in opposing metrics (e.g. fewer false negatives result in more false positives) and a reduction in resolution. The use of this approach to generate hazard zones incorporating the identified uncertainty and associated trade-offs is demonstrated and indicates a potential use for informed stakeholders by reducing the complexity of uncertainty estimation and supporting decision-making from simulated data.


2021 ◽  
Author(s):  
Stuart R. Mead ◽  
Jonathan Procter ◽  
Gabor Kereszturi

Abstract. The use of mass flow simulations in volcanic hazard zonation and mapping is often limited by model complexity (i.e. uncertainty in correct values of model parameters), a lack of model uncertainty quantification, and limited approaches to incorporate this uncertainty into hazard maps. When quantified, mass flow simulation errors are typically evaluated on a pixel-pair basis, using the difference between simulated and observed (actual) map-cell values to evaluate the performance of a model. However, these comparisons conflate location and quantification errors, neglecting possible spatial autocorrelation of evaluated errors. As a result, model performance assessments typically yield moderate accuracy values. In this paper, similarly moderate accuracy values were found in a performance assessment of three depth-averaged numerical models using the 2012 debris avalanche from the Upper Te Maari crater, Tongariro Volcano as a benchmark. To provide a fairer assessment of performance and evaluate spatial covariance of errors, we use a fuzzy set approach to indicate the proximity of similarly valued map cells. This fuzzification of simulated results yields improvements in targeted performance metrics relative to a length scale parameter, at the expense of decreases in opposing metrics (e.g. less false negatives results in more false positives) and a reduction in resolution. The use of this approach to generate hazard zones incorporating the identified uncertainty and associated trade-offs is demonstrated, and indicates a potential use for informed stakeholders by reducing the complexity of uncertainty estimation and supporting decision making from simulated data.


Author(s):  
Todd Parker

Natural gas transmission systems have many sources of fugitive methane emissions that have been difficult to eliminate. This paper discusses an option for dealing with one such source for operations using turbo-compressor units fitted with dry gas seals. Dry seals rely on a small leakage of process gas to maintain the differential pressure of the process against the atmosphere. The seal leakage ultimately results in waste gas that is emitted to the atmosphere through the primary vent. A simple, cost effective, emission disposal mechanism for this application is to vent the seal gas into the gas turbine’s air intake. Explosion hazards are not created by the resultant ultra-lean fuel/air mixture, and once this mixture reaches the combustion chamber, where sufficient fuel is added to create a flammable mixture, significant oxidation of the seal vent gas is realized. Background of the relevant processes is discussed as well as a review of field test data. Similar applications have been reported [1] for the more generalized purpose of Volatile Organic Compound (VOC) destruction using specialized gas turbine combustor designs. As described herein, existing production gas turbine combustors are quite effective at fugitive methane destruction without specialized combustor designs.


Author(s):  
Alan Hashem ◽  
Dani Fadda ◽  
Kenneth J. Fewel

An advanced three stage filtration/separation air intake system (Compact II) is introduced in this paper. The system was developed to meet the current and expected future market demands for gas turbine combustion air treatment in a marine environment. Developing and testing of the Compact II are subjects of this paper.


Author(s):  
Charles Brake

The role and geographical spread of gas turbines is increasing. Because of this, there are more situations where the operator is likely to experience problems with high concentrations of dust overloading the intake system. This work summarizes the causes of dusty winds, areas where they are found, and offers recommendations to assist the inlet specifier. The causes of dusty winds are identified and discussed including desertification, small-scale local factors and meteorological conditions. Areas of the world where dust originates from and areas to which it can be carried are identified. In conclusion, the combinations of these factors are then offered as recommendations for the inlet specifier, to assist in choosing the correct type of filtration for inlets for areas likely to be affected by dust, and identify risk factors with specific types of inlet filter systems in these locations.


Author(s):  
Washington Orlando Irrazabal Bohorquez ◽  
João Roberto Barbosa ◽  
Rob Johan Maria Bastiaans ◽  
Philip de Goey

Currently, high efficiency and low emissions are most important requisites for the design of modern gas turbines due to the strong environmental restrictions around the world. In the past years, alternative fuels have been considered for application in industrial gas turbines. Therefore, combustor performance, pollutant emissions and the ability to burn several fuels became of much concern and high priority has been given to the combustor design. This paper describes a methodology focused on the design of stationary gas turbines combustion chambers with the ability to efficiently burn conventional and alternative fuels. A simplified methodology is used for the calculations of the equilibrium temperature and chemical species in the primary zone of a gas turbine combustor. Direct fuel injection and diffusion flames, together with numerical methods like Newton-Raphson, LU Factorization and Lagrange Polynomials, are used for the calculations. Diesel, ethanol and methanol fuels were chosen for the numerical study. A computer code sequentially calculates the main geometry of the combustor. From the numerical simulation it is concluded that the basic gas turbine combustor geometry, for some operating conditions and burning diesel, ethanol or methanol, are of similar sizes, because the development of aerodynamic characteristics predominate over the thermochemical properties. It is worth to note that the type of fuel has a marked effect on the stability and combustion advancement in the combustor. This can be seen when the primary zone is analyzed under a steady-state operating condition. At full power, the pressure is 1.8 MPa and the temperature 1,000 K at the combustor inlet. Then, the equivalence ratios in the primary zone are 1.3933 (diesel), 1.4352 (ethanol) and 1.3977 (methanol) and the equilibrium temperatures for the same operating conditions are 2,809 K (diesel), 2,754 K (ethanol) and 2,702 K (methanol). This means that the combustor can reach similar flame stability conditions, whereas the combustion efficiency will require richer fuel/air mixtures of ethanol or methanol are burnt instead of diesel. Another important result from the numerical study is that the concentration of the main pollutants (CO, CO2, NO, NO2) is reduced when ethanol or methanol are burnt, in place of diesel.


1990 ◽  
Vol 112 (1) ◽  
pp. 80-85
Author(s):  
F. Fleischer ◽  
C. Koerner ◽  
J. Mann

Following repeated cases of damage caused to exhaust silencers located directly beyond gas turbine diffusers, this paper reports on investigations carried out to determine possible remedies. In all instances, an uneven exhaust gas flow distribution was found. The company’s innovative approach to the problem involved constructing a scale model of a complete gas turbine exhaust system and using it for flow simulation purposes. It was established for the first time that, subject to certain conditions, the results of tests conducted on a model can be applied to the actual turbine exhaust system. It is shown that when an unfavorable duct arrangement might produce an uneven exhaust flow, scale models are useful in the development of suitable flow-distributing devices.


Author(s):  
Shashank Shetty ◽  
Xianchang Li ◽  
Ganesh Subbuswamy

Due to the unique role of gas turbine engines in power generation and aircraft propulsion, significant effort has been made to improve the gas turbine performance. As a result, the turbine inlet temperature is usually elevated to be higher than the metal melting point. Therefore, effective cooling of gas turbines is a critical task for engines’ efficiency as well as safety and lifetime. Film cooling has been used to cool the turbine blades for many years. The main issues related to film cooling are its poor coverage, aerodynamic loss, and increase of heat transfer coefficient due to strong mixing. To overcome these problems, film cooling with backward injection has been found to produce a more uniform cooling coverage under low pressure and temperature conditions and with simple cylindrical holes. Therefore, the focus of this paper is on the performance of film cooling with backward injection at gas turbine operating conditions. By applying numerical simulation, it is observed that along the centerline on both concave and convex surfaces, the film cooling effectiveness decreases with backward injection. However, cooling along the span is improved, resulting in more uniform cooling.


2020 ◽  
Vol 2020 (4) ◽  
pp. 65-71
Author(s):  
Yu.A. Kvasha ◽  

This work is devoted to the development of approaches to the numerical simulation of 3D turbulent gas flows in different ducts of aircraft gas turbine engines, in particular in inlet device ducts. Inlet devices must provide large values of the total pressure recovery factor and flow uniformity at the engine compressor inlet. The aim of this work is the verification of the operability of a technique developed earlier for the calculation of the parameters of a 3D turbulent flow in complex-shape ducts. The basic approach is a numerical simulation of 3D turbulent gas flows on the basis of the complete averaged Navier¬–Stokes equations and a two-parameter turbulence model. The proposed technique of numerical simulation of a 3D gas flow was tested by calculating a 3D laminar flow in a square pipe bent at a right angle. The calculated flow pattern is in satisfactory agreement with the experimental data on the flow structure in a pipe elbow reported in the literature. Based on a numerical simulation of a 3D turbulent flow in the air duct of one of the air intake configurations for an aircraft turboprop engine, the efficiency of that configuration is assessed. The calculated flow parameter nonuniformity at the air intake outlet, i. e., at the compressor inlet, is compared with that obtained earlier for another air intake configuration for the same engine. It is pointed out that the air intake configuration considered earlier provides a much more uniform flow parameter distribution at the engine compressor inlet. On the whole, this work shows that the quality of subsonic air intakes for aircraft gas turbine engines can be assessed using the proposed numerical technique of 3D gas flow simulation. The results obtained may be used in the aerodynamic improvement of inlet devices for aircraft engines of different types.


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