WAYS TO IMPROVE OF THE AGRICULTURAL COMPLEX ENGINEERING SYSTEM FOR AGRICULTURAL MACHINERY MAINTENANCE

Author(s):  
V. I. Ignatov ◽  
V. S. Gerasimov ◽  
Z. N. Mishina ◽  
N. О. Bogatova

The need of agricultural producers in services of the engineering system providing technical service throughout all life cycle of agricultural machines can be considered as economically reasonable and necessary engineering activity in agroindustrial complex. The implementation of technological processes of maintenance and recovery parameters of the technical condition of agricultural equipment with appropriate quality is possible only subject to the availability of specialized enterprise engineering systems in agro-industrial complex intelligent technological equipping a specific item. For keeping agricultural equipment in good operating condition and parameters of its technical condition it is necessary to use the full range of repair and service impacts that damage tolerant repair and maintenance. The work suggests measures to improve the engineering and technical system (ITS) in the agro-industrial complex of Russia. It is shown that at present the system is characterized by a weakening in the quantity and quality of the fleet of agricultural machines, which negatively affects the material and technical support of agricultural producers. To positive change of the situation it is proposed as a first-priority measure - the creation of innovative centers for high-quality repair of equipment and its components. Examples of planning of such centers with appropriate resource-saving environmentally oriented utilization of agricultural machinery are given.

Author(s):  
V. I. Ignatov ◽  
V. S. Gerasimov ◽  
N. О. Bogatova ◽  
Z. N. Mishina ◽  
М. S. Mordasova

The necessity of formation of resource-saving ekologiurad-based utilization system of agricultural machinery in agriculture was confirmed by studies conducted in the center FNAC VIM in 2013-2018 years during this period, information was collected about the structure of the charged parts of agricultural machinery (agricultural machinery) going to maintenance of the enterprise with the purpose of recycling. Qualified specialists of repair enterprises were involved in determining the status of parts of the utilized equipment, normative documentation and necessary equipment were used. Terms of operation were determined from the date of purchase until the receipt of the machine to the repair company. The obtained data were subjected to statistical processing in order to determine the effect of the terms of service on the technical condition of these items and determining the number of parts of different groups (in percentage) included in the utilized agricultural machinery, as well as one of the main factors for deciding the feasibility of recycling equipment. The aim of work is justification of alternative ecological oriented intelligent system “Selkhozretsikling” formation for realization of a new strategy of resources use connected with their reuse. The averaged dependences of the change in the coefficient of technical readiness for tractors and combines on their service life are determined. Making an informed decision about the appropriateness of further use the machine (repair or disposal), which is close (or reached) to the limit state depends on the accuracy and timeliness of receiving information about the level of loss of its fitness after a certain service life or operating time. As analysis showed in most farms (52%) the preparation of the components of wastes derived of operation technics allows to use their potential on secondary market. Theoretical works and legislative documents make it possible to carry out the necessary practical measures for the formation of a system for utilization of agricultural equipment.


Author(s):  
Valeriy S. Gerasimov ◽  
Vladimir I. Ignatov ◽  
Konstantin G. Sovin

According to forecasts for 2022, the number of self-propelled agricultural machinery that will fail will be about 100 thousand units. This will have a significant impact on the overall productivity in the field of agricultural production and will require additional financial costs for effective resource-saving environmental-oriented utilization of agricultural machinery with the maximum recovery of secondary resources in the processing of its components. (Research purpose) The research purpose is considering the main life cycles of machinery, including agricultural, and determining the possibility of obtaining secondary resources in the recycling of components of machinery and equipment. (Materials and methods) The authors found that the establishment of an industry-wide recycling system would allow the reuse of usable and recovered parts obtained from decommissioned equipment, as well as receive additional funding from the sale of secondary resources. The authors have found that for the functioning of the whole system, it is necessary to work with a large amount of data related to the ongoing recycling processes, as well as constantly monitor changes in the state and properties of materials. They also found that the maximum use of digital technology is the only way to combine all these requirements and make the system work. (Results and discussion) The article reviews the key points of the use of life cycle method for equipment, including agricultural, reviews the state of machine and tractor park of agro-industrial complex, shows the possibility of using resource-saving ecologically oriented branch system of recycling of agricultural machinery, as well as the movement of waste and material flows in the processing components of utilized machines. (Conclusion) The article presents recommendations on the possibility of efficient disposal of equipment, including agricultural, with the maximum recovery of secondary resources from recycled waste.


Author(s):  
Aleksey S. Dorokhov ◽  
Aleksandr V. Denisov ◽  
Aleksey A. Solomashkin ◽  
Valeriy S. Gerasimov

Modern machines are subject to progressive wear that occurs at different rates, which leads to unpredictable failures that reduce the reliability and durability of machines. The strategy of maintenance and repair is aimed at eliminating these problems. (Research purpose) The research purpose is in analyzing the basic principles of the strategy of maintenance and repair of agricultural machinery in order to ensure control of the technical condition of machine parts. (Materials and methods) When resource diagnostics is used, , the allowable value of the parameter is set in advance for a part . This value is the tolerance that corresponds to a certain wear rate of the part. The tolerance is set based on the condition that if the current value of the controlled resource parameter during the next diagnosis is less than the set value, then such a part at the current value of the wear rate can be finalized until the next inter-control check. Taking into account the wear rate of the same type of parts from the group when determining the allowable wear during their resource diagnostics becomes an urgent task. (Results and discussions) As a result of research, the article presents "Methodology for determining the main indicators of reliability of parts of agricultural machines with different wear rates" and "Methodology for determining the tolerance system of parts of agricultural machines with different wear rates". (Conclusions) The article presents the tolerance system that reduces the probability of failure of machine parts in operation. During resource diagnostics, those parts whose resource parameters exceed the tolerance are rejected.


Author(s):  
V. I. Ignatov ◽  
Y. V. Kataev ◽  
V. S. Gerasimov ◽  
N. K. Baulin

The paper is devoted to the analysis of the state of the equipment recycling system in Russia and the issues of improving the legislative framework that accompanies it. The role of state structures in solving the problems of forming a resource-saving ecooriented system for the disposal of decommissioned equipment is reflected. To analyze the work in the field of waste management, to reflect the state of the legislative framework for the existing system of recycling equipment in Russia and abroad, to make recommendations for its improvement. Problems with waste appear when, in the process of production and consumption of substances, objects (equipment), he/she becomes unnecessary for their owners, their owner tries to get rid of this object in the most accessible way. According to numerous information, the disposal of equipment in Russia is mainly carried out (black waste collectors), which control more than 60 % of the scrap of non-ferrous and ferrous metals, so the solution to the problem of creating an effective system for the disposal of equipment becomes not just relevant, but vital for our state. The scientific community in Russia is constantly conducting research on the creation and implementation of a system for the disposal of decommissioned equipment, so, for example, MADI scientists proposed a regional car recycling system for implementation, the scientists of the Federal State Budgetary Educational Institution FNAC VIM also developed a regional system for the disposal of agricultural recycling equipment. In order to quickly solve the problem of working out a general strategy for creating an effective system of recycling equipment in Russia, taking into account the revision of the legislative framework, it is advisable to "run-in" it at the industry level, for example, in the agroindustrial complex, with subsequent replication in other industries.


Author(s):  
Наталья Коваленко ◽  
Андрей Чекунов

Статья посвящена анализу и оценке мер государственной поддержки импортозамещения в национальном сельхозмашиностроении. Рассматриваются ход и результаты государственной поддержки импортозамещения в отрасли, недостатки, эффективность. Предложены шаги, способные повысить эффективность государственной поддержки импортозамещения в сельхозмашиностроении Российской Феде-рации. Effective development of domestic agricultural engineering ensures the achievement of high production volumes of agri-food products. To improve the national production of agricultural machinery, the leading countries of the world provide state support to their pro-ducers. At the same time, these countries stimulate the development of the industry in order to dominate their producers in the domestic market, and to expand into the markets of foreign countries. For a long time, Russia has been the object of widespread expansion by foreign manufacturers of agricultural equipment. At the same time, under the conditions of economic sanctions, dependence on im-ported agricultural equipment limits the development of the domes-tic agro-industrial complex. Significantly reduce dependence on foreign supplies of agricultural equipment and ensure the competi-tiveness of domes- tic products should be implemented in the indus-try's current policy of import substitution. The purpose of the article is to analyze the implementation of the policy of import substitution in domes-tic agricultural machinery and assess its impact on the development of the industry. Government sup-port has a significant impact on the development of the industry, which is confirmed by statistical data and materials of market participants. Analysis of the literature and regulatory acts showed that the state financial support for the industry is carried out in 4 areas: industrial, technological, marketing and personnel. The effectiveness of state support is determined by the state of the industry, the situation on the domestic market of agricultural equipment and the achievement of support goals. To date, govern-ment support measures for import substitution in the industry have not ensured its stable development and increased competitiveness of the products produced. The authors analyzed the implementation of the state policy of import substitution in the domestic agricultural machinery in the framework of the relevant sectoral plan. Based on the analysis, a conclusion was made about the need to improve measures of state support for the industry.


2021 ◽  
Vol 3 (144) ◽  
pp. 72-81
Author(s):  
Yuriy V. Katayev ◽  
◽  
Valeriy S. Gerasimov ◽  
Vladimir I. Ignatov ◽  
Nikolay K. Baulin

In a broad sense, the utilization of agricultural machinery is a set of technical, organizational, economic, legal, financial and environmental measures to ensure the effective utilization of agricultural machinery, its aggregates (compo-nents of the technical base) at the final stage of the life cycle in order to maximize involvement in economic turnover. (Research purpose) The research purpose is in analyzing the work of foreign and domestic authors related to the formation of a resource-saving, environmentally-oriented system for recycling equipment. (Materials and methods) The article presents diverse studies in various areas, in which various materials and methods were used. Authors used a large amount of data characterizing the possibilities of creating a system for recycling agricultural ma-chinery in the agro-industrial complex of Russia, based on the state of the agricul-tural machine-tractor fleet, its age characteristics and the ability of engineering enterprises to carry out this type of activity. The obtained information was processed using statistical analysis methods. (Results and condemnation) The developed con-cept determines the necessity of creating a specific (industry-specific) system for the disposal of agricultural machinery in the agro-industrial complex of Russia as a component of a unified system for the disposal of machinery. (Conclusions) The conducted research showed that Russia is significantly lagging behind foreign countries in solving the problem of recycling equipment, so the best option can be considered to be working out the recycling mechanism in the process of building a local (industry) recycling system at the regional level. This will allow us to work out the elements of the national system for the disposal of decommissioned equip-ment in a relatively short time with minimal expenditure of various kinds of resources. The article presents the amount of subsidies for the creation of a specific system for the disposal of agricultural machinery in Russia.


2019 ◽  
Vol 12 (4) ◽  
pp. 39-49 ◽  
Author(s):  
I. N. Rykova ◽  
S. V. Shkodinskiy ◽  
A. A. Yuryeva

The subject of the researchis technical and technological equipment of different sectors in Russian agriculture. The urgency of the problem under study is caused by the necessity to ensure the sufficient level of food safety of the Russian Federation, which is impossible to be reached without technical and technological renovation of the agricultural industry and without effective implementation of the programs of progressive development of the Russian agroindustrial complex and raising its competitiveness on the basis of acceptable materiel and technical support level of the agriculture.The purpose of the workis conducting a comparative analysis of technical and technological equipment of different Russian agricultural sectors with the aim of determining the necessary purchase amount for agricultural equipment within the framework of implementing the May 2018 Decree of the Russian Federation President. In the cause of the research the author used the techniques of vertical, comparative and retrospective analyses via examining the change dynamics in the areas under crop on the whole in the RF and the sown areas along single crops, the dynamics of gross agricultural output in all sorts of farm businesses, as well as the dynamics of productivity of different cultivated crops in farm businesses of different kinds across the Russian Federation. On the basis of the research the author determines the dynamics of change in major statistical agricultural indicators for the period of 1990–2018 that were used to forecast investments by agricultural producers into purchasing equipment in 2019–2020. The author also presents requirements computation for agricultural equipment (harvesting combines and tractors).


2018 ◽  
Vol 13 (4) ◽  
pp. 146-152 ◽  
Author(s):  
Гамлет Остаев ◽  
Gamlet Ostaev ◽  
Гузалия Клычова ◽  
Guzaliya Klychova ◽  
Елена Некрасова ◽  
...  

In modern agriculture with its own technical needs, it is practically impossible without effective management measures and attraction of borrowed capital. Sustainable development of agriculture, including the plant industry, of course, depends on the technical equipment of agricultural enterprises. The use of financial instruments and management mechanisms is an opportunity for agricultural producers to improve their potentials, including improving and maintaining agricultural equipment at the proper level, since the activity involves the implementation of a large amount of mechanized work in order to produce strategically important products. All this contributes to increasing the efficiency of the production system and provides for the renewal and formation of the technical and technological potential of the plant growing industry, and this in turn leads to the development of the agro-industrial complex as a whole.


Author(s):  
V. I. Ignatov ◽  
V. S. Gerasimov ◽  
D. V. Andreeva

According to forecasts for 2022, the number of self-propelled agricultural equipment that will fail will be about 100 thousand units. This will have a fairly noticeable effect on overall agricultural productivity. The paper analyzes the main technological aspects of the possibility of creating a unit (section) for the utilization of agricultural machinery, taking into account the standards of a typical enterprise for technical service. The presented recommendations enable specialized enterprises engaged in the disposal of equipment to quickly carry out work on the creation of a unit (section) for recycling machines, which will make it possible to maximize the production of secondary resources from recycled waste of agricultural machines.


Author(s):  
A. N. Voronov ◽  
M. N. Kostomakhin

Material according to reliability of agricultural machinery and its main indicators which are characterized by measurement of resource parameters of technical condition of details and interfaces is presented in article. The possibility of an assessment of a resource of car/system or the unit is considered, at technical service of cars by means of the generalized coefficient characterizing their current technical condition


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