scholarly journals USULAN PERBAIKAN TATA LETAK FASILITAS PRODUKSI YARN PROCESSING DENGAN METODE SYSTEMATIC LAY OUT PLANNING (STUDI KASUS DI PT. AP Tbk.)

Jurnal Teknik ◽  
2019 ◽  
Vol 8 (1) ◽  
Author(s):  
Tina Hernawati Suryatman ◽  
Hartono Hartono ◽  
Rifqi Maulana Fadil
Keyword(s):  
Material Flow ◽  
Textile Industry ◽  
Material Handling ◽  
High Quality ◽  
Material Handling Costs ◽  
The Cost ◽  
A Company ◽  
Manufacturing Problems ◽  
Quality Production ◽  
Initial Layout

PT. AP Tbk. A company engaged in the integrated textile industry, one of the companies that produce various types of high-quality production in yarn manufacturing. Problems that occur at PT. AP Tbk. Superior in yarn processing facilities. In the layout production facility has not been used optimally, location settings are not optimal. found a step back that caused the distance to be far away. For that, it is necessary to restructure the layout of these machines so that the total distance of material handling is faster. Based on the results of research and data processing using a systematic Layout Lay out method, the layout is more efficient when compared to the layout before repair. With the SLP method, two alternative layout locations are produced which can minimize the distance of the material flow and the cost of material handling. Layout 1 can save a distance of 45 meters by issuing material handling costs of 3881.52 rupiah from the initial layout, while layout 2 can save a distance of 57 meters by looking for material handling costs of 4744.08 rupiah from the initial layout. Thus, layout 2 is more recommended so that activities and production results are more optimal and handling of cost material becomes smaller.

PERBAIKAN TATA LETAK LANTAI PRODUKSI INDUSTRI MEBEL MENGGUNAKAN METODE GRAFIK DAN ALGORITMA CRAFT

2020 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Kuswanto Kuswanto ◽  
Juan Junius ◽  
Anita Christine Sembiring
Keyword(s):  
Operating System ◽  
Material Handling ◽  
Facility Layout ◽  
Integrated Planning ◽  
Furniture Manufacturing ◽  
Milling Machines ◽  
Material Handling Costs ◽  
The Cost ◽  
A Company ◽  
Research Show

Facility layout is integrated planning of the flow of a product in an operating system to obtain the most effective and efficient interrelation between workers, materials, machinery, and equipment as well as handling and transferring materials. A company engaged in furniture manufacturing has a problem in its production process, namely, the distance between machines is too far so that it affects the cost of handling materials. Distant workstations are found on profile machines, milling machines, measuring machines, cutting machines. Therefore, improvements must be made to the layout of facilities on the production floor so that facility layout is efficient and material handling costs are reduced. The problem-solving approach used is the Graph Method and CRAFT Algorithm. The results of the research show that material handling costs are reduced by 7.58% or Rp. 17,765 using the CRAFT algorithm.

Usulan Perbaikan Tata Letak dengan Menggunakan Metode Fraktal (Studi Kasus di Perusahaan Mebel X)

Jurnal METRIS ◽  
2019 ◽  
Vol 20 (2) ◽  
pp. 89-102
Author(s):  
Fia Anggraini ◽  
Theresia Sunarni
Keyword(s):  
Material Flow ◽  
Material Handling ◽  
Manufacturing Industry ◽  
Make To Order ◽  
Speed Up ◽  
Main Thing ◽  
One Year ◽  
Material Handling Costs ◽  
The Cost ◽  
The City

Production is the main thing in a manufacturing industry. Production activity would work well if the flow pattern of the material in the production floor smoothly. Better transfer of material will speed up the completion of a product. Intense competition in the manufacturing industry forced the industry to make the material flow to be short. This can be done by resetting the engine layout in such a way. Industry Furniture X as one of the furniture industry in the city of Palembang that manufacture products based on the make to order. The product has so many variations of high material flow and higher material handling costs. The distance between the machines far enough too play a role in the cost of material handling.The layout of the fractal method can produce a short distance between the machine and more flexible to address the varying conditions of the product. This method will form fractals that have the same ability to make the production process, in which fractal is formed of two pieces, each of which consists of 9 pieces of machinery . In the proposed layout is formed , the machines were experiencing engine displacement is 1A , 1B , 1C , 2B , 3B , 4 , 5 , 6A , 6B , 7 ,8A, 8B, 10A, and 10B. This method was successful in reducing the material displacement distance during research periode of 58,125 meter or 6.251% and the cost of material movement during research periode Rp 27.971,9375 and during one year Rp 559.438,75 or 3,066 %.

scholarly journals Perancangan Tata Letak Stasiun Kerja dengan Menggunakan Metode Systematic Layout Planning

2021 ◽  
Vol 5 (2) ◽  
pp. 118
Author(s):  
Elfania Hartari ◽  
Dene Herwanto
Keyword(s):  
Material Handling ◽  
Layout Design ◽  
Construction Sector ◽  
Material Transfer ◽  
Production Lines ◽  
Layout Planning ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Cost ◽  
Initial Layout

PT. Adhimix Precast Indonesia is engaged in the construction sector by producing concrete and construction. Layout design is needed so that the existing land can be utilized optimally and material transfer is more effective and efficient. This can affect the distance and time of the transfer so that the cost of moving can be minimized. In practice, the company's trajectory condition only has one path (trajectory) for alternating current and crossing production lines, so it is considered inefficient to move both goods and workers, coupled with the existence of land that is not used properly, therefore improvements are needed to the production floor layout. in order to minimize the cost of moving goods and have a definite path (trajectory). Systematic Layout Planning (SLP) is a method for redesigning a layout (re-layout) based on the results of distance optimization and Material Handling Costs (OMH). The amount of OMH in the initial layout (now) is Rp. 2,614,200 with a total track distance of 39.82m and OMH in the proposed layout with a total track distance of 19.17m, the result is Rp. 1,534,200, this proves that the proposed layout can be applied because there is a decrease in total OMH by 35.44% or Rp. 926,580. PT. Adhimix Precast Indonesia bergerak di bidang pembangunan dengan memproduksi beton dan konstruksi. Perancangan tata letak diperlukan agar lahan yang ada dapat dimanfaatkan dengan maksimal dan pepindahan material lebih efektif dan efisien. Hal ini dapat mempengaruhi besar jarak dan waktu perpindahan sehingga besar biaya perpindahan dapat diminimalkan. Pada pelaksanaannya kondisi lintasan perusahaan hanya memiliki satu jalur (lintasan) untuk arus bolak balik dan persilangan alur produksi maka dianggap tidak efisien untuk dilakukan perpindahan baik barang maupun pekerja, ditambah dengan adanya lahan yang tidak dimanfaatkan dengan baik oleh karena itu dibutuhkan perbaikan pada layout lantai produksi agar dapat meminimalkan biaya perpindahan barang dan memiliki jalur (lintasan) yang pasti. Systematic Layout Planning (SLP) merupakan metode untuk membuat perancangan ulang suatu layout (re-layout) berdasarkan hasil dari optimalisasi jarak dan Ongkos Material Handling (OMH). Besar OMH pada layout awal (sekarang) adalah Rp 2.614.200 dengan total jarak lintasan 39,82m dan OMH pada layout usulan dengan total jarak lintasan 19,17m didapat hasil sebesar Rp. 1.534.200, hal ini membuktikan bahwa layout usulan dapat diterapkan karena terjadi penurunan total OMH sebesar 35,44% atau Rp. 

scholarly journals Storage allocation optimization model in a Colombian company

DYNA ◽  
2019 ◽  
Vol 86 (209) ◽  
pp. 255-260 ◽  
Author(s):  
Julian Andres Zapata-cortes ◽  
Martin Dario Arango-Serna ◽  
Frank Alexander Ballesteros Riveros ◽  
Wilson Adarme - Jaimes
Keyword(s):  
Optimization Model ◽  
Cost Efficiency ◽  
Time Horizon ◽  
Material Handling ◽  
Storage Allocation ◽  
Product Allocation ◽  
Allocation Model ◽  
Specific Position ◽  
Material Handling Costs ◽  
The Cost

The storage allocation in warehouse is about of deciding the corresponding areas in which the products must be allocated. It can be made using different techniques to stablish the specific position for the products. Some applications provide solutions and evaluate results independently, allowing the identification of its potential in warehouses. This paper presents the application of a storage allocation model in a food company considering several products in a defined time horizon. The algorithm identifies the operation area and the corresponding spaces that are required for the products allocation, aimed to reduce holding and material handling costs. As a result, the application of the algorithm produces a complete product allocation in each period and improves the cost efficiency in the warehouse.

scholarly journals Minimizing Material Handling Costs with the SLP Method and Material Transport Equipment in Steel Pipe Companies

2021 ◽  
Vol 4 (2) ◽  
pp. 10-16
Author(s):  
Nur Kalim ◽  
Lukmandono
Keyword(s):  
Material Handling ◽  
Cost Savings ◽  
Material Transport ◽  
Material Transfer ◽  
Transport Equipment ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Systematic Layout Planning ◽  
Material Handling Costs ◽  
The Cost

Factors that influence the amount of material handling costs are the distance of material movement, methods, and tools (equipment) used. The distance of material movement is strongly influenced by the layout of the production facility. The new layout design using the SLP method is expected to reduce the distance of material or product movement in PT. A B C. From the analysis results obtained the total distance of material transfer at the initial layout of the production process at PT. ABC of 1761 meters / month with material handling costs of Rp. 315,390,000.00 / month. Then an analysis of the use of material transport equipment results in the replacement of a crane with a sloping plane to connect the production machine. So the cost of material handling using the inclined plane becomes Rp. 0. The use of sloping fields can only be used on certain production machines. By using the Systematic Layout Planning (SLP) method, there are 3 alternative layouts produced. The most optimal alternative layout is alternative layout 3 with monthly material handling cost savings of Rp. 68,100,000.00 or 21% of the initial material handling layout cost.

scholarly journals Usulan Perbaikan Tata Letak Fasilitas Terhadap Optimalisasi Jarak dan Ongkos Material Handling Dengan Pendekatan Systematic layout planning (SLP) di PT Transplant Indonesia

2018 ◽  
Vol 2 (1) ◽  
pp. 45
Author(s):  
Dede Muslim ◽  
Anita Ilmaniati
Keyword(s):  
Material Flow ◽  
Material Handling ◽  
Layout Design ◽  
Flow Path ◽  
Material Transfer ◽  
Layout Planning ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Systematic Layout Planning ◽  
The Cost

Abstract – Unplanned layout and inefficient material flow between work units can lead to increased cost. PT Transplan Indonesia's current material flow path is inefficient with material flow distance 115.5 meters and material handling cost that has not been taken into account. This study aims to find out how big the role of facility layout design in cutting the distance of material transfer and pressing the cost of material handling. The method used in this research is Systematic Layout Planning (SLP) approach, which is comparing the distance of material transfer between initial layout with proposed layout. The results of this study indicate that the distance of the material flow path on the production floor with proposed layout changed to 71,7 meters, with material handling cost per meter reduced from Rp. 1,105,954 to Rp. 712,402 or decrease as much as 35%. Based on the results of the research, the layout of the proposal is considered more effective and efficient because it can reduce the distance of material transfer and reduce the cost of material handling on the packing/shipping floor.Keywords: Layout Design; Material handling cost; Systematic Layout Planning (SLP)

scholarly journals Perbaikan Tata Letak Gudang Produk Setengah Jadi CV Harapan Baru Menggunakan Metode Class Based Storage

2016 ◽  
Vol 15 (1) ◽  
Author(s):  
Ardacandra Faisal Pinasthika ◽  
Eva Kholisoh ◽  
Nur Azizah Rahmadani
Keyword(s):  
Material Handling ◽  
Raw Materials ◽  
Book Publisher ◽  
Material Handling Costs ◽  
A Company

CV Harapan Baru is a company engaged in the field of printing. In the warehouse,, there is a warehouse for raw materials and warehouse for semi-finished products. After printing, semi-finished products are taken by the publisher and the publisher entered into a binder. In observations of allocating semi-finished products , company conducts random storage that resulting length of the operator in making semi-finished products to be distributed to publishers. Therefore, the repairs warehouse layout semi-finished product using Based Storage Class Method to be effective in making decision. In this study, the Class Storage Based method in the placement of semi-finished products made of grouping based on the book publisher. With this method, the operator can perform retrieval semi-finished products with ease and warehouse cleanly. The improvement warehouse layout can reduce material handling costs which originally amounted Rp300,000,000.00 to Rp 202,488,104.00 per year.

Best Practices: Multi-Ton Component Removal/Replacement Utilizing Air Casters

2009 ◽  
Author(s):  
Jesse Farmer ◽  
John Massenburg ◽  
Terry Pitsch
Keyword(s):  
Power Plants ◽  
Material Handling ◽  
Transport Systems ◽  
Major Power ◽  
Low Profile ◽  
Single Operator ◽  
Drive Systems ◽  
Heavy Loads ◽  
Material Handling Costs ◽  
The Cost

Power plants originally designed to be decommissioned at 20–30 years are extending their service life by removing/replacing major power plant components. This requirement is contrary to the original floor and workspace designs engineered for power plants. Feedwater heaters, casks, heat exchangers, and other very large (50′ ±) and heavy (20–100 Ton) components can overcome floor and space restrictions by using a combination of air casters and cranes. This proven methodology saves in excess of 75% of the cost of a standard crane-only operation and significantly reduces the possibility of permanent floor damage. Air caster transport systems are low profile and easily insert under industrial heaters, exchangers, transformers, etc. The casters raise components and carry them across the floor, spreading the multi-ton weight across the surface area without damage to the floor or component. Air casters are frictionless even with the heaviest loads, and significantly reduce ergonomic risk while also providing the benefit of requiring a reduced workforce to move the component across the floor. Controlled drive systems allow a single operator to easily move components omni-directionally without wheels or rails, and into position within .5″ (13mm) accuracy. The air caster methodology for moving heavy loads was referenced as proven effective in existing nuclear plants in the 2004 ICONE paper presented by Tokyo Power. Air casters, often coupled with cranes, significantly lower material handling costs associated with new installation and repair/refurbishment of components up to and over 5000 tons. Air casters operate on normal compressed air and have very few moving parts, resulting in low ongoing maintenance costs.

scholarly journals Analisa Perbaikan Tata Letak Penempatan Bahan Bakudi Area Gudang Penyimpanan

2021 ◽  
Vol 10 (2) ◽  
Author(s):  
Beni Harma ◽  
Helga Ika Sudra
Keyword(s):  
Material Handling ◽  
Raw Materials ◽  
Layout Design ◽  
Raw Material ◽  
Storage Method ◽  
Handling Cost ◽  
Material Handling Cost ◽  
Method Class ◽  
Material Handling Costs ◽  
Initial Layout

Activities carried out in the warehouse include material handling. Generally, the costs involved in material handling activities are quite large. One method that can be used in managing the layout of raw material placement in raw material warehouses is the class based storage method. Class based storage is a policy that divides storage into three classes A, B and C based on Pareto law. Pareto law is the principle of putting items that have the greatest accessibility near the Input-Output point. The distance of material handling to the initial layout raw material warehouse is 3,513,337 meters / month and the material handling costs are Rp. 134,534,765 / month, because the initial layout of the raw material warehouse still uses random storage and the raw materials that are widely used are not placed close to the intake floor of the production, so that the distance to get raw materials for production needs is far. After the re-layout design was made based on the placement of raw materials in the class based storage method, the material handling transfer distance was reduced to 2,644,459 meters / month and the material handling cost for the repair raw material warehouse layout fell to Rp. 99,949,520 / month. In other words, there was a decrease in material handling distance by 25% and material handling costs by 26%.

scholarly journals ANALYSIS OF THE LAYOUT OF THE FINISHED GOODS WAREHOUSE USING THE SHARED STORAGE METHOD TO INCREASE STORAGE EFFECTIVENESS IN PT. NCS LOGISTIC LINK

2021 ◽  
Vol 1 (01) ◽  
pp. 26
Author(s):  
Putri Shima ◽  
Akhmad Syakhroni
Keyword(s):  
Material Handling ◽  
Management Service ◽  
Shared Storage ◽  
Transportation Management ◽  
The Road ◽  
Warehouse Location ◽  
Warehouse Workers ◽  
Freight Forwarding ◽  
The Cost ◽  
A Company

PT NCS LOGISTIC LINK is a Transportation Management Service company or commonly called Freight Forwarding.  PT.  NCS is also engaged in the rental of Warehouses. In the Warehouse at PT NCS LOGISTIC LINK, there is a problem with the layout of the storage of goods in the Warehouse which is still not optimal because the cost of Material Handling in the company is still high and also PT NCS LOGISTIC LINK, a company that manages warehouse rental for companies  manufacture.  The problems faced by PT NCS LOGISTIC LINK today are the problems that are often faced is the handling of incoming and outgoing goods in the company's warehouse, the company still does not have a defined system, so that the placement of goods in the warehouse is not neatly arranged so that the warehouse seems narrow.  Likewise, the warehouse line or line layout is not clear, the placement of finished goods for both export and local products is placed in one location with the material (Completely Knock Down / CKD) in one warehouse location, there is no barrier between the goods belonging to one customer and another.  other things, goods are placed to close the road area or forklift lanes and warehouse doors, and goods that have entered earlier are closed with new incoming goods, thus hampering the process of handling goods.  With limited storage space, companies are required to use space effectively and efficiently so that storage activities are not hampered and can find the best layout that is more effective and efficient and does not hamper the delivery process.  The method used in warehousing management is a shared storage approach in which the products that have the most shipping frequency and the ones that frequently go in and out are brought close to the entrance to minimize the distance of material handling movement.  The results of the shared storage approach can minimize the material handling distance of the proposed layout is 1386 m, while the previous condition, the initial layout distance was 1900 m. Has a total range of 514 meters of total mileage. This means that the layout of the proposal could shorten the mileage through which warehouse workers take goods.

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