scholarly journals Ways of efficiency increasing of iron ore raw materials concentration technology

2019 ◽  
Vol 75 (2) ◽  
pp. 137-146 ◽  
Author(s):  
A. E. Pelevin
Keyword(s):  
Iron Ore ◽  
Raw Materials ◽  
Low Complexity ◽  
Silica Content ◽  
Iron Ores ◽  
Mass Content ◽  
High Quality ◽  
Metallurgical Production ◽  
Stage Separation ◽  
Flow Charts

Iron ore raw materials quality to a great extent determines technical and economic indices of metallurgical production. A brief characteristic of main types of iron ores of Russia quoted. It was shown, that they require concentration for utilization them in metallurgical production. Concentration flow charts of main types of iron ores considered. Main ways of iron ore raw materials concentration flow charts perfection directed on concentrates quality increase, concentration specific costs decrease and increase of raw materials utilization complexity. At Lebedinsky mining and concentration complex (MCC) at the expense of additional milling and concentration of high quality concentrate, a super-concentrate is produced having the iron mass content no less than 69.5% and silica content no more than 3.5%. The increase of iron mass content is 1.5–2%. At Mikhajlovsky MCC additional concentration of regular concentrate with iron mass content 65.5–66% enables to produce a super-concentrate having the iron mass content no less than 69% and silica mass content no more than 3%. The increase of iron mass content is 3–3.5%. Fine hydraulic screening is used at Kostomuksha and Kovdor MCCs for adjusting of regular concentrates. The undersize of sizing screens is a high quality concentrate, and oversize fraction is an intermediate product subjected to additional milling and concentration. When using the fine hydraulic screening, the super-concentrates are not obtained. Indices of super-concentrates production with application of separation in an alternative magnetic field quoted. Low complexity of iron ore raw materials utilization is typical at concentration of hematitemagnetite quartzite ores. In Russia the hematite-magnetite quartzite ores are mined and concentrated at three MCCs as follows: Olenegorsky, Mikhajlovsky and Kimkano-Sutarsky. Flow-charts and indices of magneto-gravitation concentration quoted, applied for hematite concentrate production. Stage separation of not only tails but also of concentrates is one of methods of expenses decreasing. A diagram of concentrate stage separation with application of concentration method or fine screening considered. Results of industrial application of flow-charts with concentrate stage separation quoted, the application taken place at Kachkanar MCC with application of two methods – wet magnetic concentration and fine hydraulic screening.

The Oxidizing Roasting and Reducing Melting of Titaniferous and Conversion Iron Ores

2017 ◽  
Vol 371 ◽  
pp. 117-120 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
G.Yu. Vitkina ◽  
R.V. Petukhov ◽  
L.A. Ovchinnikova
Keyword(s):  
Chemical Composition ◽  
Phase Analysis ◽  
Iron Ore ◽  
Raw Materials ◽  
Pig Iron ◽  
Iron Ores ◽  
X Ray Diffraction ◽  
X Ray ◽  
Melting Temperatures ◽  
Conversion Iron

The chemical composition of pellets of various basicity from pig iron ore materials is described. The metallurgical characteristics (reducibility, strength, softening and melting temperatures) is analyzed. The micro X-ray diffraction phase analysis is made. Also the sinter of various basicity from titaniferous raw materials is investigated.

Early Complexes of the Tract “First and Second Island” near the Village of Tanatovо

2020 ◽  
Vol 7 (4 (28)) ◽  
pp. 131-139
Author(s):  
Sergei F. Tataurov ◽  
Irina V. Tolpeko
Keyword(s):  
Bronze Age ◽  
Iron Ore ◽  
Raw Materials ◽  
Stone Tools ◽  
Early Bronze Age ◽  
Late Neolithic ◽  
High Quality ◽  
The Impact ◽  
The Village

As part of the study of the early stages of settlement of the Middle Irtysh region, the multilayered monuments of the tract “First and Second island” near the village of Tanatovо, Muromtsevsky district of Omsk region. Based on the study of ceramics and stone tools, complexes of the late Neolithic - early bronze age belonging to the artyn and Catherine cultures and the Stepanov type of monuments were identified. Specific features of stone processing are described for each stage. Artyn stone processing was characterized by high-quality raw materials and the technique of chipping plates. At the stage of Catherine's culture, the quality of raw materials significantly deteriorates, and the use of local raw materials (swamp iron ore) is noted. In stone processing, there is an increase in the share the technique of chipping flakes. At all stages, the tendency to minimize the impact of the shortage of stone raw materials is well recorded.

The Reduction Processes of the Titanium Containing Iron Ores Treatment

2016 ◽  
Vol 369 ◽  
pp. 6-11 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
R.V. Petukhov ◽  
G.Yu. Vitkina ◽  
Yu.A. Chesnokov ◽  
S.V. Kornilkov ◽  
...  
Keyword(s):  
Iron Ore ◽  
Raw Materials ◽  
Electric Melting ◽  
Iron Ores ◽  
X Ray ◽  
Reduction Processes ◽  
Furnace Melting ◽  
Metallurgical Processing ◽  
Converter Melting

The questions of metallurgical processing of titanium-containing ores are considered. The ores and concentrates of the Kachkanarsky deposit of low-titanous and high-titanous are studied. The reducibility, durability, temperatures of a softening and melting of metallurgical iron ore raw materials are studied in vitro. Via X-ray the structural analysis are carried out. The calculations by means of mathematical models of pyrometallurgical processes are executed. Possibility of the processing of these ores according to schemes is shown: «blast furnace melting − converter melting» and «metallization – electric melting».

scholarly journals Optimization of the Process of Unloading of Iron Ore Raw Materials: The Case of a Steel Plant

2020 ◽  
Vol 18 (3) ◽  
pp. 148-162
Author(s):  
A. T. Popov ◽  
O. A. Suslova ◽  
E. A. Voronkova
Keyword(s):  
Metallurgical Plant ◽  
Iron Ore ◽  
Raw Materials ◽  
Stable Operation ◽  
Sinter Production ◽  
Metallurgical Production ◽  
Agglomeration Process ◽  
Initial Iron ◽  
Long Time ◽  
Main Production

The process of unloading iron ore raw materials of the metallurgical plant to the sinter plant has not been considered for a long time as a particular topic. Over the last years the conditions of metallurgical production have undergone certain changes: its intensification has occurred, which entails the need to re-evaluate parameters of stable operation of sinter production. The objective of the suggested study is to consider the issues of possible technical and technological improvement harmonizing transport flows with the requirements of the main production process. To achieve this goal, a technique of mathematical modelling is used, based on the mathematical apparatus of linear programming; graphic-analytical method; method of probability theory.The issues of the process of unloading, storage of iron ore raw materials, of their preparation for sinter production are primarily considered.The article presents the main positions of the process of optimizing unloading of sinter batch of a metallurgical plant.The general characteristics of the technology of metallurgical production and of each particular process are described. The agglomeration process is considered in more detail. The tables of initial iron ore raw materials for sintering production for certain reporting periods are given, for the sake of clarity, the data of one of the tables are summarized in a diagram. A diagram of a standard trestle-type ore warehouse is considered, which sequentially shows the main processes of sintering production from supply of raw materials to the car dumper to getting through a belt conveyor into a stack, and then into receiving bins. The article also provides an example of formation of piles of iron ore raw materials using manganese limestone.The study is based on a dynamic transport problem with delays (DTPD), which considers time of transportation of goods, the dynamics of production volumes over time, the dynamics of consumption, the dynamics of stocks of suppliers and consumers, dynamics of cost of transportation and storage, dynamics of cost of consumption losses. The study contains several mono-problems with a mono load, which overlap each other, forming a multiplicative overlay of single-product problems.

scholarly journals Thermomagnetic concentration and dephosphorizing of brown clay iron ore and concentrates

2018 ◽  
Vol 61 (9) ◽  
pp. 708-713 ◽  
Author(s):  
A. A. Mukhtar ◽  
M. K. Mukhymbekova ◽  
A. S. Makashev ◽  
V. N. Savin
Keyword(s):  
Iron Ore ◽  
Acid Leaching ◽  
Steel Production ◽  
Liquid Hydrocarbon ◽  
Raw Material ◽  
Iron Ores ◽  
Metallurgical Production ◽  
The World ◽  
The Given ◽  
Brown Clay

Oolitic brown clay iron ores are of prime economic importance because of their enormous stocks in the world. However, their use in metallurgical production is very severely limited at the present time because of the high content of phosphorus in them. The process of phosphorus extracting from these ores almost cannot be realized by the known enrichment methods, since phosphorus presents in oolites in the emulsionated and impregnated state, without forming the independent minerals in this case. Therefore, using of ores of the given type is very limited. Growth of the world steel production at this time has considerably increased demand for iron ore, for that reason in the last decades in the world there were made considerable efforts on creation of new manufacturing schemes of brown clay iron ores obtaining standard iron ore concentrates. Considerable reduction of rich and easily beneficiated iron ores in Kazakhstan results in necessity to attract in metallurgical production the huge resources of the easily extracted ooli tic brown clay iron ores of Lissakovsk, Ayat, Priaral, and other fields with the iron content from 35 to 40  % and phosphorus up to 1  %. The technology of thermomagnetic beneficiation is represented as the most self-sustainable and acceptable dephosphorizing technology of brown limonites. The essence of the technology consists in the reproduction by liquid hydrocarbon reducer (LHR), mesmerizing roasting of the concentrate, magnetic concentration of the roasted raw material receiving the magnetic concentrate with the subsequent dephosphorizing of the obtained concentrate by the acid leaching method. The technology was tested in pilot conditions by representative samplings of the Lissakovsk concentrate and the ores of Ayat and Kokbulak fields.

scholarly journals Production of pellet feed from slimes

2013 ◽  
Vol 66 (3) ◽  
pp. 391-395 ◽  
Author(s):  
Elias Fonseca Castro ◽  
Antonio Eduardo Clark Peres
Keyword(s):  
Representative Sample ◽  
Iron Ore ◽  
Silica Content ◽  
Iron Ores ◽  
Reverse Flotation ◽  
Iron And Steel ◽  
Steel Making ◽  
Pellet Feed ◽  
Iron Bearing ◽  
Iron Ore Concentrate

The recovery of iron bearing minerals from the reject products of the beneficiation of iron ores is a challenge concerning the sustainability of the preliminary stage of iron and steel making. This investigation addressed the production of iron ore concentrate within the specifications of Samarco's pellet feed from a representative sample of the concentrator I desliming cyclone's (101.6 mm, 4") overflow. The experiments included stages of microdesliming and flotation. The developed microdesliming method was efficient and the concentrate produced via cationic reverse flotation presented silica content compatible with pellet feed requirements.

Development of Metallurgical Processing Technology the Titanomagnetite Concentrate of the Tebinbulak Deposit

2014 ◽  
Vol 670-671 ◽  
pp. 283-289 ◽  
Author(s):  
Andrey N. Dmitriev ◽  
Oleg Yu. Sheshukov ◽  
Galina I. Gazaleeva ◽  
Yury A. Chesnokov ◽  
Evgeniy V. Bratygin ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Processing Technology ◽  
High Quality ◽  
Quality Steel ◽  
Ore Processing ◽  
Metallurgical Processing ◽  
Electric Smelting

The approach to solving the problem of processing iron ore raw materials of Tebinbulak titanomagnetite deposit (Uzbekistan) is offered. It can provide high-quality steel products. The two schemes of processing of Tebinbulak ore are shown. The choice between the proposed schemes of the Tebinbulak ore processing: variant of "blast furnace – converter" and variant of "metallization – electric smelting" should be made after thorough analysis based on many factors.

TECHNOLOGICAL ASPECTS OF HIGH QUALITY RAW MATERIAL OBTAINING FOR PECTIN PRODUCTION

1970 ◽  
pp. 47-50
Author(s):  
I. A. Ilina ◽  
I. A. Machneva ◽  
E. S. Bakun
Keyword(s):  
Raw Materials ◽  
Thermal Characteristics ◽  
Environmental Safety ◽  
Raw Material ◽  
High Quality ◽  
Temperature Conductivity ◽  
Drying Temperature ◽  
Plant Raw Materials ◽  
Gel Forming Ability

  The article is devoted to the study of the chemical composition, physical and thermal-pfysical characteristics of damp apple pomaces and the identifying patterns of influence of drying temperature the functional composition and gel-forming ability of pectin. The research is aimed at obtaining initial data for the subsequent calculation of the main technological, hydro-mechanical, thermal, structural and economic characteristics of devices for drying the plant raw materials, ensuring the environmental safety and high quality of pectin-containing raw materials, the reducing heat and energy costs. As a result of the study of the thermal characteristics of apple pomaces, the critical points (temperature conductivity – 16.5 x 10-8 m2/s, thermal conductivity – 0.28 W/m K, heat capacity – 1627 j/(kg K)) at a humidity of 56 % are determined, which characterizing the transition from the extraction of weakly bound moisture to the extraction of moisture with strong bonds (colloidal, adsorption). It was found that the pomaces obtained from apples of late ripening have a higher content of solids (21-23 %), soluble pectin and protopectin (2.5-4.5 %). Dried pomaces obtained from apple varieties of late ripening contain up to 25 % pectin, which allow us to recommend them as a source of raw materials for the production of pectin. The optimum modes of preliminary washing of raw materials are offered, allowing to the remove the ballast substances as much as possible. It is established that when the drying temperature increases, the destructive processes are catalyzed: the strength of the pectin jelly and the uronide component and the degree of pectin esterification are reduced. The optimum drying temperature of damp apple pomaces is 80 0C, at which the quality of pectin extracted from the dried raw materials is maintained as much as possible. It is shown that the most effective for the pectin production is a fraction with a particle size of 3-5 mm, which allow us to extract up to 71 % of pectin from raw materials.

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