scholarly journals Robust Engineering for the Design of Resilient Manufacturing Systems

2021 ◽  
Vol 11 (7) ◽  
pp. 3067
Author(s):  
Dimitris Mourtzis ◽  
John Angelopoulos ◽  
Nikos Panopoulos
Keyword(s):  
Production System ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Low Cost ◽  
Discrete Event ◽  
Research Work ◽  
Real Data ◽  
Potential System ◽  
The Individual ◽  
The Impact

As the industrial requirements change rapidly due to the drastic evolution of technology, the necessity of quickly investigating potential system alternatives towards a more efficient manufacturing system design arises more intensely than ever. Production system simulation has proven to be a powerful tool for designing and evaluating a manufacturing system due to its low cost, quick analysis, low risk and meaningful insight that it may provide, improving the understanding of the influence of each component. In this research work, the design and evaluation of a real manufacturing system using Discrete Event Simulation (DES), based on real data obtained from the copper industry is presented. The current production system is modelled, and the real production data are analyzed and connected. The impact identification of the individual parameters on the response of the system is accomplished towards the selection of the proper configurations for near-optimum outcome. Further to that, different simulation scenarios based on the Design of Experiments (DOE) are studied towards the optimization of the production, under predefined product analogies.

scholarly journals The Impact of the Availability of Resources, the Allocation of Buffers and Number of Workers on the Effectiveness of an Assembly Manufacturing System

2017 ◽  
Vol 8 (3) ◽  
pp. 40-49 ◽  
Author(s):  
Sławomir Kłos ◽  
Peter Trebuna
Keyword(s):  
Computer Simulation ◽  
Production System ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Simulation Methods ◽  
Manufacturing Cells ◽  
Work In Progress ◽  
Assembly Operations ◽  
Buffer Capacities ◽  
The Impact

AbstractThis paper proposes the application of computer simulation methods in order to analyse the availability of resources, buffers and the impact of the allocation of workers on the throughput andwork-in-progressof a manufacturing system. The simulation model of the production system is based on an existing example of a manufacturing company in the automotive industry. The manufacturing system includes both machining and assembly operations. Simulation experiments were conductedvis-à-visthe availability of the different manufacturing resources, the various allocations of buffer capacities and the number of employees. The production system consists of three manufacturing cells –each cell including two CNC machines– and two assembly stations. The parts produced by the manufacturing cells are stored in buffers and transferred to the assembly stations. Workers are allocated to the manufacturing cells and assembly stations, but the number of workers may be less than number of workplaces and are thus termed ‘multi-workstations’. Using computer simulation methods, the impact of the availability of resources, the number of employees and of the allocation of buffer capacity on the throughput andwork-in-progressof the manufacturing system is analysed. The results of the research are used to improve the effectiveness of manufacturing systems using a decision support system and the proper control of resources. Literature analysis shows that the study of the impact of buffer capacities, availability of resources and the number of employees on assembly manufacturing system performance have not been carried out so far.

Interoperability in Cloud Manufacturing and Practice on Private Cloud Structure for SMEs

2017 ◽  
Author(s):  
Xi Vincent Wang ◽  
Lihui Wang
Keyword(s):  
Manufacturing Systems ◽  
Manufacturing System ◽  
Research Work ◽  
Cloud Manufacturing ◽  
Cloud Services ◽  
Security Requirements ◽  
Research Trend ◽  
Safety Regulations ◽  
Multiple Challenges ◽  
New Research

In recent years, Cloud manufacturing has become a new research trend in manufacturing systems leading to the next generation of production paradigm. However, the interoperability issue still requires more research due to the heterogeneous environment caused by multiple Cloud services and applications developed in different platforms and languages. Therefore, this research aims to combat the interoperability issue in Cloud Manufacturing System. During implementation, the industrial users, especially Small- and Medium-sized Enterprises (SMEs), are normally short of budget for hardware and software investment due to financial stresses, but they are facing multiple challenges required by customers at the same time including security requirements, safety regulations. Therefore in this research work, the proposed Cloud manufacturing system is specifically tailored for SMEs.

scholarly journals A Comparison between Dedicated and Flexible Manufacturing Systems: Optimization and Sensitivity Analysis

2021 ◽  
Vol 40 (1) ◽  
pp. 130-139
Author(s):  
Abdul Salam Khan ◽  
Khawer Naeem ◽  
Raza Ullah Khan
Keyword(s):  
Sensitivity Analysis ◽  
Flexible Manufacturing ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Cost Minimization ◽  
Process Time ◽  
Future Research ◽  
Second Phase ◽  
Solution Approach ◽  
The Impact

An abrupt change requires a robust and flexible response from a manufacturing system. Dedicated Manufacturing System (DMS) has been a long practiced taxonomy for mass production and minimum varieties. In contrast, Flexible Manufacturing System (FMS) has been introduced for responding to quantity as well as variety issues. This study considers both production taxonomics by using a multi objective model of cost and time. An Integer Linear Programming (ILP) formulation is presented and subsequently validated. The analysis procedure is administered in two phases. In the first phase, comparison of production cost and process time in DMS and FMS is presented. The model is implemented by using an exact solution approach and results show that FMS is a viable option, compared to DMS, according to the criteria of cost, time, and productivity. In the second phase, sensitivity analysis is performed by using several FMS (n) and the impact of cells selection on the performance of system is studied. It is concluded that n=1 (single cell-based FMS) is more relevant for cost minimization; however, n = 6 is a suitable candidate for producing more quantity in given time horizon (process time minimization). Lastly, key findings are reported, and future research avenues are provided.

scholarly journals Vibrations attenuation of a system excited by unbalance and the ground movement by an impact element

2016 ◽  
Vol 1 (2) ◽  
pp. 603-616 ◽  
Author(s):  
Marek Lampart ◽  
Jaroslav Zapoměl
Keyword(s):  
Differential Equations ◽  
Research Work ◽  
Computational Procedure ◽  
Ground Movement ◽  
Frequency Interval ◽  
Nonlinear Behaviour ◽  
Helical Springs ◽  
Impact Element ◽  
The Individual ◽  
The Impact

AbstractThis paper concentrates on the vibrations attenuation of a rotor driven by a DC motor and its frame flexibly coupled with a baseplate by linear cylindrical helical springs and damped by an element that can work either in inertia or impact regime. The system oscillation is governed by three mutually coupled second-order ordinary differential equations. The nonlinear behaviour occurs if the impact regime is adjusted. The damping element operating in inertia mode reduces efficiently the oscillations amplitude only in a narrow frequency interval. In contrast, the damping device working in impact regime attenuates vibrations of the rotor frame in a wider range of the excitation frequencies and it can be easily extended if the clearances between the rotor casing and the damping element are controlled. The development of a computational procedure for investigation of vibration of a flexibly supported rotor and for its attenuation by the inertia and impact dampers; learning more on efficiency of the individual damping regimes; finding possibilities of extension of the frequency intervals of applicability of the damping device; and obtaining more information on the character of the vibration induced by impacts are the main contributions of this research work.

Seru Production System

2021 ◽  
pp. 113-138
Author(s):  
Emre Bilgin Sarı ◽  
Sabri Erdem
Keyword(s):  
Production System ◽  
Mass Production ◽  
Lean Manufacturing ◽  
Manufacturing Systems ◽  
Job Shop ◽  
Production Systems ◽  
Cost Effective ◽  
Opportunity To Respond ◽  
Manufacturing Management ◽  
The Impact

Seru production system is a flexible, cost-effective, workforce competence-oriented manufacturing management system that provides the opportunity to respond quickly to customer demand. As in parallel to technology and physical improvements, customer demands are also effective for development of production systems. The impact of change in demand has been seen on changeover from job shop to mass production, flexible, and lean manufacturing systems. Seru production system is more appropriate for targeting work both cost-effectively like mass production and maximum diversification like job shop production. This chapter clarifies the Seru production system and explain its use and benefits in the clothing industry. In the application, a shirt production is illustrated according to the principles of mass production, lean production, and Seru production. Thus, different types of production systems have been benchmarked. There will be potential study areas for proving the efficiency of Seru soon.

Analysis of the Influence of Standard Time Variability on the Reliability of the Simulation of Assembly Operations in Manufacturing Systems

2019 ◽  
Vol 61 (4) ◽  
pp. 627-641
Author(s):  
Rafaela Heloisa Carvalho Machado ◽  
André Luis Helleno ◽  
Maria Célia de Oliveira ◽  
Mário Sérgio Corrêa dos Santos ◽  
Renan Meireles da Costa Dias
Keyword(s):  
Manufacturing Systems ◽  
Discrete Event ◽  
Data Availability ◽  
Time Variability ◽  
Actual Process ◽  
Standard Time ◽  
Real Process ◽  
Assembly Operations ◽  
The Impact ◽  
Line Design

Objective: The aim of this article is to analyze the influence of the variability of the standard time in the simulation of the assembly operations of manufacturing systems. Background: Discrete event simulation (DES) has been used to provide efficient analysis during the design of a process or scenario. However, the modeling activities of new configurations face the problem of data availability and reliability when it comes to seeking standard times that are effective in representing the actual process under analysis, especially when the process cannot be monitored. Method: The methods-time measurement (MTM) is used as a source of standard times for simulation. Assembly activities were performed at a Learning Factory facility, which provided the necessary structure for simulating real production processes. Simulation performances using different variability of standard times were analyzed to define the impact of data characteristics. Results: The MTM standard time presented an error of approximately 5%. The definition of the data variability of standard times and the statistical distribution impacts were shown in the simulation results, with errors above 6% being observed, interfering with the model reliability. Conclusion: Based on the study, to increase the adherence of a simulation to represent a real process, it is recommended to use triangular distributions with central values greater than those established via the MTM for the representation of the standard times of new assembly processes or scenarios using DES. Application: The study contributions can be applied in assembly line design, providing a reliable model representing real processes and scenarios.

VP07 Collaboratively Modelling The Impact Of Interventions Retrospectively

2017 ◽  
Vol 33 (S1) ◽  
pp. 149-149
Author(s):  
Gordon Bache ◽  
Sukh Tatla ◽  
Deborah Simpson
Keyword(s):  
Real World ◽  
Real Data ◽  
System Level ◽  
Local Data ◽  
Real World Data ◽  
Total Saving ◽  
Retrospective Assessment ◽  
Administration Time ◽  
The Individual ◽  
The Impact

INTRODUCTION:A conventional approach to communicating value is to model the budget impact of a medicine and the associated formulations in which it is available to be prescribed. However, such an approach does not demonstrate the actual realization of the proposed impact. This abstract outlines an approach to presenting retrospective data back to healthcare professionals (HCP) that blends assumptions and real-world data. For illustrative purposes, we present the results of an application of the model for subcutaneously delivered trastuzumab in an anonymized trust in Yorkshire and Humber.METHODS:The authors developed a model that examined one calendar year (from April 2014) of redistributed sales data for both the intravenous and subcutaneous formulations of trastuzumab for every National Health Service (NHS) trust in England. A series of baseline assumptions (1) were used to model the resource impact of different formulations such as chair time, HCP time, pharmacy preparation time, consumables, wastage, and other considerations. Impacts were estimated at the individual attendance level and scaled to the caseload. These baseline assumptions could then be overwritten by the individual trust using local data.RESULTS:The site delivered approximately 985 doses of subcutaneous trastuzumab over a period of 12 months from April 2014, which represented about 76 percent of the total number of doses delivered. Chair time is estimated to have reduced by 22 minutes per attendance, resulting in a total saving of 361hours. HCP administration time is estimated to have reduced by 23 minutes per attendance, resulting in a total saving of 378 hours based on changing 985 IV doses to SC therapy.CONCLUSIONS:Blending real data and assumptions to provide a retrospective assessment of actual benefits realized back to HCPs is a powerful tool for demonstrating real-world value at both an individual trust and system level.

An integrated fuzzy-based multi-criteria decision-making approach for the selection of an effective manufacturing system

2018 ◽  
Vol 25 (1) ◽  
pp. 280-296 ◽  
Author(s):  
Ram Prakash ◽  
Sandeep Singhal ◽  
Ashish Agarwal
Keyword(s):  
Decision Making ◽  
Manufacturing Systems ◽  
Manufacturing System ◽  
Research Work ◽  
Sustainable Growth ◽  
Multi Criteria Decision Making ◽  
Content Type ◽  
Manufacturing Company ◽  
Selection Of

Purpose The research paper presents analysis and prioritization of barriers influencing the improvement in the effectiveness of manufacturing system. The purpose of this paper is to develop an integrated fuzzy-based multi-criteria decision-making (F-MCDM) framework to assist management of the case company in the selection of most effective manufacturing system. The framework helps in prioritizing the manufacturing systems on the basis of their effectiveness affected by the barriers. Design/methodology/approach In this paper, on the basis of experts’ opinion, five barriers have been identified in a brain-storming session. The problem of prioritization of manufacturing system is a multi-criteria decision-making (MCDM) problem and hence is solved by using the F-MCDM approach using dominance matrix. Findings Manufacturing systems’ effectiveness for Indian industries is influenced by barriers. The prioritization of manufacturing systems depends on qualitative factor decision-making criteria. Among the manufacturing systems, leagile manufacturing system is given the highest priority followed by lean manufacturing system, agile manufacturing system, flexible manufacturing system and cellular manufacturing system. Research limitations/implications The selection of an appropriate manufacturing system plays a vital role for sustainable growth of the manufacturing company. In the present work, barriers which influence the effectiveness of manufacturing system have been identified. On the basis of degree of influence of barriers on the effectiveness of the manufacturing system, five alternative manufacturing systems are prioritized. The framework will help the management of the case company to take reasonable decision for the adoption of the appropriate manufacturing system. Practical implications The results of the research work are very useful for the manufacturing companies interested in analyzing the alternative manufacturing systems on the basis of their effectiveness and their sensitivity toward various barriers. The management of Indian manufacturing company will take decision to adopt a manufacturing system whose effectiveness is least sensitive toward barriers. Effectiveness of such manufacturing system will improve with time without having retardation due to barriers. With improved effectiveness of the manufacturing system, the manufacturing company would be able to survive with global competition. The result of the present work is based on the inputs from the case company and may vary for the other manufacturing company. In the present work, only five alternative manufacturing systems and five barriers have been considered. To obtain the better result, MCDM approach with more number of alternative manufacturing systems and barriers might be considered. Originality/value The research work is based on the fuzzy analytic hierarchy process framework and on the case study conducted by the authors. The work carried out is original in nature and based on the real-life case study.

A Methodology to Evaluate Complex Manufacturing Systems through Discrete-Event Simulation Models

2012 ◽  
Vol 502 ◽  
pp. 7-12 ◽  
Author(s):  
L.P. Ferreira ◽  
E. Ares ◽  
G. Peláez ◽  
M. Marcos ◽  
M. Araújo
Keyword(s):  
Discrete Event Simulation ◽  
Manufacturing Systems ◽  
Discrete Event ◽  
Simulation Models ◽  
Network Configuration ◽  
Event Simulation ◽  
Automobile Assembly ◽  
Loop Network ◽  
Complex Manufacturing Systems ◽  
The Impact

This paper proposes a methodology to analyze complex manufacturing systems, based on discrete-event simulation models. The methodology was validated by performing different simulation experiments and will be applied to a multistage multiproduct production line, based on a real case, with a closed-loop network configuration of machines and intermediate buffers consisting of conveyors, which is very common in the automobile sector. A simulation model in an Arena environment was developed, which allowed for an analysis of the important aspects not yet studied in specialized literature, namely the assessment of the impact of the production sequence on the automobile assembly line. Various sequence rules were analyzed and the performance of each of the corresponding simulation models was registered.

Decision Support Model for Production Disturbance Estimation

2014 ◽  
Vol 13 (03) ◽  
pp. 623-647 ◽  
Author(s):  
Ioan Felea ◽  
Simona Dzitac ◽  
Tiberiu Vesselenyi ◽  
Ioan Dzitac
Keyword(s):  
Manufacturing Systems ◽  
Discrete Event ◽  
Economic Consequences ◽  
Decision Support Model ◽  
Modeling Framework ◽  
Dynamic Evaluation ◽  
Stochastic Fluid Models ◽  
Infinitesimal Disturbance ◽  
Quality Of Products ◽  
The Impact

A current modeling framework for disturbance in manufacturing systems (MS) is given by concepts like discrete-event systems, stochastic fluid models and infinitesimal disturbance analysis. The goal of modeling is to achieve control and structural and functional optimization of MS. Objective functions of these optimization models are focused on quantities which reflect the level of reliability, the level of manufactured products, the quality of products or the impact on the environment of MS with disturbances. These models do not allow a dynamic evaluation of consequences of the disturbances which appears in the operation of MS machines and also do not allow an evaluation of the evolution in time of disturbance consequence indicators. Disturbances in technological lines of MS represent local bottlenecks of production with severe economic consequences in what regards production time losses. Good estimation of disturbances dynamics can be very helpful to both technological line designers, who can optimize their projects and production managers who can minimize their losses. Our model allows a dynamic evaluation of consequences of some disturbance of machine operation in MS, using indicators based on time, energy and costs. A MATLAB software package was developed for tests.

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