Online Monitoring of Power Converter Degradation Using Deep Neural Network

Power semiconductor devices in the power converters used for motor drives are susceptible to wear-out and failure, especially when operated in harsh environments. Therefore, detection of degradation of power devices is crucial for ensuring the reliable performance of power converters. In this paper, a deep learning approach for online classification of the health states of the snubber resistors in the Insulated Gate Bipolar Transistors (IGBTs) in a three-phase Brushless DC (BLDC) motor drive is proposed. The method can locate one out of the six IGBTs experiencing a snubber resistor degradation problem by measuring the voltage waveforms of the three shunt resistors using voltage sensors. The range of the degradation of the snubber resistors for successful classification is also investigated. The off-the-shelf deep Convolutional Neural Network (CNN) architecture ResNet50 is used for transfer learning to determine which snubber resistor has degraded. The dataset for evaluating the above classification scheme of IGBT degradation is obtained by measuring the shunt voltage waveforms with varying snubber resistance and reference current. Then, the three-phase voltage waveforms are converted into greyscale images and RGB spectrogram images, which are later fed into the deep CNN. Experiments are carried out on the greyscale image dataset and the spectrogram image dataset using four-fold cross-validation. The results show that the proposed scheme can classify seven classes (one class for normal condition and six classes for abnormal condition in one of the six IGBTs in a three-phase BLDC drive) with over 95% average accuracy within a specific range of snubber resistance. Using grayscale images and using spectrogram-based RGB images yields similar accuracy.