scholarly journals Recycling Cigarette Butts in Ceramic Tiles

Buildings ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 17
Author(s):  
Qibin Yuan ◽  
Abbas Mohajerani ◽  
Adrian Kristoforus ◽  
Halenur Kurmus ◽  
Urmila Chowdhury ◽  
...  
Keyword(s):  
Water Absorption ◽  
Energy Savings ◽  
Dry Mass ◽  
Modulus Of Rupture ◽  
Firing Process ◽  
Ceramic Tiles ◽  
Group Iii ◽  
Cigarette Butts ◽  
Positive Growth ◽  
Simulation Equation

Cigarettes are one of the favoured commodities on our planet. However, the annual consumption of 5.7 trillion cigarettes and 75% littering rate results in cigarette butts (CBs) being one of the most critical environmental issues. The leachate of heavy metals and toxic chemicals is polluting our ecosystem and threatening the wildlife species. Therefore, it is crucial to find effective and efficient recycling methods to solve the growing CB waste issue. In this study, unglazed fired ceramic tiles were manufactured with 0%, 0.5%, 1.0%, and 1.5% shredded CBs by dry mass to investigate the feasibility of the proposed sustainable recycling method. The chemical and mineralogical characterisation, density, shrinkage, bulk density, breaking strength, water absorption, and modulus of rupture were investigated and compared with the Australian Standards for ceramic tiles (AS 4459). The results revealed that tiles incorporating 0.5% CBs by mass demonstrated the greatest performance compared to the other mixtures. The water absorption for all tile–CB mixtures was found to be greater than 10%, with a positive growth tendency. The addition of 0.5% CBs by mass slightly improved flexural strength from 15.56 MPa for control samples to 16.63 MPa. Tiles containing 0.5% CBs by mass satisfied the modulus of rupture and water absorption limits for group III class according to the Australian Standards (AS 13006), and they may be suitable to be used as wall tiles. The result of a simulation equation predicts that an energy savings of up to 7.79% is achievable during the firing process for ceramic tiles incorporating 1% CBs by mass.

Limestone Sludge in the Brick Body

2014 ◽  
Vol 1000 ◽  
pp. 158-161 ◽  
Author(s):  
Radomír Sokolař ◽  
Lucie Vodová ◽  
Mikuláš Šveda
Keyword(s):  
Thermal Conductivity ◽  
Water Absorption ◽  
Bulk Density ◽  
Quartz Sand ◽  
Modulus Of Rupture ◽  
Firing Process ◽  
Brick Clay ◽  
Coefficient Of Thermal Conductivity ◽  
Washing Process ◽  
Firing Shrinkage

Influence of limestone sludge (generated during the washing process of limestone crushed aggregates) with high content of CaO in the form of calcite on the properties of brick body made from non-calcareous sludge (from the washing process of quartz sand) as a basic plastic brick clay was determined. Presence of calcite very distinctly influenced the firing process and properties of fired body. Limestone sludge decreases firing shrinkage, bulk density and coefficient of thermal conductivity of the brick body after the firing in the range of 850 – 950 °C. Higher modulus of rupture and water absorption is typical for fired bodies with limestone sludge addition. Most of these improvement are caused by the formation of anorthite only in the bodies based on the limestone sludge.

scholarly journals INFLUENCE OF THERMAL MODIFICATION ON THE PHYSICAL AND MECHANICAL PROPERTIES OF Eucalyptus badjensis MIXED PARTICLEBOARD / OSB PANELS

FLORESTA ◽  
2021 ◽  
Vol 51 (2) ◽  
pp. 419
Author(s):  
Giuliano Ferreira Pereira ◽  
Setsuo Iwakiri ◽  
Rosilani Trianoski ◽  
Polliana D'angelo Rios ◽  
Renan Zunta Raia
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Phenol Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Dry Mass ◽  
Thermal Modification ◽  
Modulus Of Rupture ◽  
Thickness Swelling ◽  
Swelling Properties ◽  
Different Temperatures

The objective of this research was to evaluate the effects of thermal modifications, at different temperatures and exposure times, on the technological properties of mixed particleboard / OSB panels made out of Eucalyptus badjensis. Using the wood of Eucalyptus badjensis, Particleboard, OSB and mixed Particleboard/OSB panels (control and thermally modified) were manufactured. The mixed panels’ thermal modification was carried out under three temperatures (180ºC, 200ºC and 220ºC) and two exposure times (10 minutes and 12 minutes). For the panels’ manufacturing, 6% of phenol-formaldehyde adhesive and 1% of paraffin were employed, which was calculated based on the particles’ dry mass. The water absorption and thickness swelling properties were evaluated after 2 and 24 hours of immersion, in addition to the panels’ modulus of elasticity, modulus of rupture and internal bond. Based on the results, we were able to conclude that the thermal modification affected most of the physical properties positively. From the different exposure times studied, the most effective one was the period of 12 minutes, especially for water absorption after 2 hours, which caused a reduction of 11.27%. In turn, the most effective temperature was of 220ºC, highlighting the thickness swelling after 24 hours, which caused a swelling decrease of 23.76% in comparison with the control panels. Regarding the mechanical properties, the thermal modification, in terms of the studied exposure times and temperatures, did not affect the results of the mixed particleboard /OSB panels. 

Effects of Processing Condition on the Properties of Porcelain Building Ceramic Tiles

2015 ◽  
Vol 655 ◽  
pp. 253-257 ◽  
Author(s):  
Wei Xia Dong ◽  
Jian Er Zhou ◽  
Xing Yong Gu ◽  
Qi Fu Bao ◽  
Kun Liu ◽  
...  
Keyword(s):  
Water Absorption ◽  
Bending Strength ◽  
Processing Condition ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Firing Process ◽  
Sintering Behavior ◽  
Building Ceramic ◽  
Ceramic Tiles ◽  
Rare Earth Tailings

Due to low water absorption, high bending strength and abrasion resistance, and excellent chemical and frost resistance, porcelain building ceramic tiles are the highest increase in production and sales over all other kind of building ceramic tiles materials. In this paper, porcelain building ceramic tiles was prepared by a fast firing process of rare earth tailings as the main raw material, low fused sand and Zhuji porcelain sand et al mixture. Effects of firing temperature and forming pressure on the sintering behavior and mechanical property of porcelain building ceramic tiles were studied. The sintering behavior of the fired samples was evaluated by linear shrinkage and water absorption. The fired samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and bending strength measurements. The sample is pressured at 15 MPa and sintered at 1180 °C and endowed with 0.04% of the water absorption and 51 MPa of the bending strength, due to denser microstructure. The obtained results would contribute to save natural resources and protect environment.

scholarly journals Comparison of Methods for Determining the Water Absorption of Glazed Porcelain Stoneware Ceramic Tiles

2017 ◽  
Vol 20 (suppl 2) ◽  
pp. 637-643 ◽  
Author(s):  
Angela Waterkemper Vieira ◽  
Murilo Daniel de Mello Innocentini ◽  
Erlon Mendes ◽  
Thauan Gomes ◽  
Aline Demarch ◽  
...  
Keyword(s):  
Water Absorption ◽  
Comparison Of Methods ◽  
Ceramic Tiles ◽  
Glazed Porcelain

scholarly journals Soybean waste in particleboard production

2018 ◽  
Vol 42 (2) ◽  
pp. 186-194 ◽  
Author(s):  
Evelyn Hoffmamm Martins ◽  
Alan Pereira Vilela ◽  
Rafael Farinassi Mendes ◽  
Lourival Marin Mendes ◽  
Lívia Elisabeth Vasconcellos de Siqueira Brandão Vaz ◽  
...  
Keyword(s):  
Water Absorption ◽  
Water Immersion ◽  
Eucalyptus Grandis ◽  
Raw Material ◽  
Modulus Of Rupture ◽  
High Yield ◽  
Thickness Swelling ◽  
Randomized Design ◽  
Completely Randomized Design ◽  
Hybrid Eucalyptus

ABSTRACT Brazil is the second largest soybean producer in the world, with a yield of around 96.2 million tons per crop. This high yield leads to a great amount of waste resulting from soybean cultivation, which can reach approximately 41 million tons of waste per year. This material has lignocellulosic properties, which may enable its use as a raw material for particleboard production. Therefore, the objective of this study was to evaluate the use of soybean pods in particleboard production. For particleboard manufacture, wood of the hybrid Eucalyptus urophylla and Eucalyptus grandis was used, added with soybean pods, at proportions of 0%, 25%, 50%, 75% and 100%. For particleboard evaluation, a completely randomized design was used, with five treatments and three replicates, using linear regression and the Scott-Knott test at 5% significance for comparison among the different treatments. The properties apparent density, compaction ratio, water absorption after 2 and 24 hours, thickness swelling after 2 and 24 hours in water immersion, internal bonding, modulus of rupture and modulus of elasticity in bending properties were evaluated. The ratio soybean pod waste and eucalyptus particles in the panels led to an increase in water absorption values and thickness swelling, in addition to a decrease in mechanical properties. The production of panels with approximately 23% soybean pods is feasible.

Effect of Flyash- Rice Husk Ash Blend in the Energy Efficient Geopolymer Tiles Using Industrial Wastes

2022 ◽  
Vol 1048 ◽  
pp. 403-411
Author(s):  
A. Chithambar Ganesh ◽  
K. Mukilan ◽  
B.P.V. Srikar ◽  
L.V.S. Teja ◽  
K.S.V. Prasad ◽  
...  
Keyword(s):  
Rice Husk ◽  
Energy Efficient ◽  
Building Materials ◽  
Rice Husk Ash ◽  
Research Work ◽  
Industrial Wastes ◽  
Modulus Of Rupture ◽  
Ceramic Tiles ◽  
Heat Curing ◽  
Intensive Approach

Infrastructural developments are inevitable for the developing countries and hence the production of sustainable building materials is promoted worldwide. Sustainable development in the vicinity of tiles is bewildered for more than a decade. Production of conventional tiles such as cement concrete tiles, clay tiles and ceramic tiles is energy intensive approach and levies lot of strain over the adjunct ecosystem. On the other hand there are serious problems related to the disposal of flyash, Rice Husk Ash throughout the world. An approach has been taken to synthesis tiles based on these industrial byproducts as the base materials through Geopolymer technology. In this work, Geopolymer mortar after heat curing is applied as tiles. In this work, Flyash is replaced by Rice Husk Ash in various proportions such as 20, 40, 60, 80 and 100 percent. Tests such as workability, flatness, straightness, perpendicularity, water absorption, modulus of rupture and abrasion are conducted and fair results are obtained. This research also portrays the effect of Rise Husk Ash addition over the flyash based Geopolymer binder in the utility as tiles. The findings of this research work encourages the development of energy efficient tiles using industrial wastes. Keywords: Geopolymer, Rice Husk Ash, Tiles

Effect of Firing Temperature on Mechanical and Physical Properties of Porcelain Balls as Grinding Media

2017 ◽  
Vol 888 ◽  
pp. 37-41
Author(s):  
Hasrul Yahya ◽  
Mohd Roslee Othman ◽  
Zainal Arifin Ahmad
Keyword(s):  
Compressive Strength ◽  
Physical Properties ◽  
Water Absorption ◽  
Firing Temperature ◽  
Chemical Resistance ◽  
Firing Process ◽  
X Ray Diffraction ◽  
X Ray ◽  
Grinding Media ◽  
Mechanical And Physical Properties

Porcelain balls as grinding media are produced by firing process of clay, quartz and feldspar mixtures. This application need high technological properties such as high compressive strength and hardness, wear resistance, low water absorption and excellent chemical resistance. These properties are associated with higher firing temperatures. The porcelain balls were prepared by mixing 30 wt.% clay, 40 wt.% feldspar and 30 wt.% quartz. The samples were sintered at 1200°C, 1230°C, 1250°C, 1270°C and 1300°C for 2 hours with heating rate of 3°C/min. Both green powder and fired samples were characterized by X-ray diffraction (XRD), X-ray fluorescence (XRF) and scanning electron microscopy (SEM).The properties of the fired samples were evaluated by compressive strength, hardness, shrinkage, water absorption, bulk density, and porosity measurement. Increasing of compressive strength, hardness and density are associated with increasing of firing temperatures. Porcelain balls PB1 and PB2 can be produced as grinding media with optimum mechanical and physical properties at firing temperature 1270°C and 1250°C, respectively.

Properties of Dan Kwian, Sukhothai and Ratchaburi Pottery Clays Fired at 700 and 900 °C

2014 ◽  
Vol 608 ◽  
pp. 47-61
Author(s):  
Nonglak Meethong ◽  
Wanwisa Pattanasiriwisawa ◽  
Weenawan Somphon ◽  
Waraporn Tanthanuch ◽  
Sutham Srilomsak
Keyword(s):  
Specific Gravity ◽  
Comparative Study ◽  
Water Absorption ◽  
Bulk Density ◽  
Firing Temperature ◽  
Reflectance Spectra ◽  
Modulus Of Rupture ◽  
Regression Equations ◽  
Statistical Software

Dan Kwian, Sukhothai and Ratchaburi pottery clays are economically important pottery clays. They are well known in the Thai ceramic society for making Dan Kwian pottery, Sawankhalok pottery and Dragon jars, respectively. There have been several studies of these pottery clays. However, few of them used statistics to analyze their results. This work is a comparative study of the compositions and properties of these three pottery clays using statistical software to analyze the results. Results show that the major components of these pottery clays are SiO2 and Al2O3. The Modulus of Rupture (MOR) of each pottery clay fired at 700°C are not significantly different. Sukhothai pottery clay fired at 900°C has a higher MOR and bulk density while its porosity, water absorption and apparent specific gravity are less than those of the Dan Kwian and Ratchaburi pottery clays fired at the same temperature. Additionally, the current study developed regression equations for estimating the properties of all pottery clays under study. Finally, it was found that the L*, a*, b* and reflectance spectra of all pottery clays increased when firing temperature was increased from 700 to 900°C.

Utilization of Glass Cutting Sludge and Sanitary Ware Sludge in Ceramic Pressed Bodies

2015 ◽  
Vol 659 ◽  
pp. 169-174 ◽  
Author(s):  
Apirat Theerapapvisetpong ◽  
Siripan Nilpairach
Keyword(s):  
Flexural Strength ◽  
Water Absorption ◽  
Firing Temperature ◽  
Soda Lime ◽  
Sanitary Ware ◽  
Production Costs ◽  
Modulus Of Rupture ◽  
Soda Lime Glass ◽  
Firing Shrinkage ◽  
Glass Cutting

Ceramic manufacturers are finding the way to decrease firing temperature and recover their wastes in order to keep production costs down. In this study earthenware ceramic bodies were prepared by adding a soda-lime glass grinding effluent powder (dried sludge) as a fluxing agent at 0–50 wt.% into either sanitary ware sludge powder (from a sanitary ware manufacturing process) or fresh pottery clay from Ang-thong, Thailand. The dried and pressed mixtures were fired at 1100, 1125 and 1150 °C and tested for the firing shrinkage, modulus of rupture, water absorption and bulk density. The formed product microstructure was observed by the scanning electron microscopy, and the phase composition was characterized by X-ray diffractometer. The results revealed that the best condition for adding the glass powder in Ang-thong pottery clay was the inclusion of 10 wt.% soda-lime glass effluent powder in the pottery clay. Its flexural strength increased from 51.25 MPa to 93.40 MPa after firing at 1125 °C with the water absorption of 0.42 wt.% and the firing shrinkage of 10.25 %. The optimum firing temperature and soda-lime glass content in sanitary ware sludge were 1150 °C and 20 wt.%, respectively. Its flexural strength increased from 103.16 MPa to 118.16 MPa with the water absorption of 0.52 wt.% and the firing shrinkage of 13.67 %. The results illustrated the potential to use soda-lime glass cutting sludge and sanitary ware sludge as raw materials for earthenware ceramic body.

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