scholarly journals Influence of Upstream Disturbances on the Vortex Structure of Francis Turbine Based on the Criteria of Identification of Various Vortexes

Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7626
Author(s):  
Tao Guo ◽  
Lihui Xu ◽  
Wenquan Wang
Keyword(s):  
Flow Field ◽  
Vortex Structure ◽  
Draft Tube ◽  
Francis Turbine ◽  
Vortex Identification ◽  
Vortex Rope ◽  
Blade Passage ◽  
Small Opening ◽  
Turbulent Characteristics ◽  
Passage Vortex

The inter-blade passage vortex, the vortex rope of the draft tube, and the vortex in the guide apparatus are the characteristics of flow instability of the Francis turbine, which may lead to fatigue failure in serious cases. In the current study, in order to accurately capture the transient turbulent characteristics of flow under different conditions and fully understand the flow field and vortex structure, we conduct a simulation that adopts sliding grid technology and the large-eddy simulation (LES) method based on the wall-adapting local eddy viscosity (WALE) model. Using the pressure iso-surface method, the Q criterion, and the latest third-generation Liutex vortex identification method, this study analyzes and compares the inter-blade passage vortex, the vortex rope of the draft tube, and the outflow and vortex in the guide apparatus, focusing on the capture ability of flow field information by various vortex identification methods and the unique vortex structure under the condition of a small opening. The results indicate that the dependence of Liutex on the threshold is small, and the scale range of the flow direction vortex captured by Liutex is wider, but the ability of the spanwise vortex is relatively weak. The smaller the opening, the more disorderly the vortexes generated in each component and the more unstable the flow field. In the draft tube, the original shape of the vortex rope is destroyed due to the interaction between vortexes. Under the condition of a small opening, an inter-blade passage vortex is generated, affecting the efficient and stable operation of the turbine.

Flow Field Investigation in Draft Tube of Francis Turbine at Off-Design Operation Using a Vortex Identification Algorithm

2021 ◽  
Author(s):  
Sandeep Kumar ◽  
Subodh Khullar ◽  
Bhupendra K. Gandhi
Keyword(s):  
Flow Field ◽  
Vortex Breakdown ◽  
Draft Tube ◽  
Field Investigation ◽  
Francis Turbine ◽  
Identification Algorithm ◽  
Deep Part ◽  
Vortex Identification ◽  
Stagnation Region ◽  
Part Load

Abstract At off-design operations, flow instabilities such as vortex breakdown, reverse flows, and stagnant regions are observed in Francis turbines. The present work shows the numerical flow field investigations of a Francis turbine at two different part loads (PL) by employing a vortex identification algorithm. The analysis has been performed at various locations in the draft tube by extracting the velocity fields at different time steps of the simulation. The first operating point involves a fully developed rotating vortex rope (RVR) in the draft tube, which precesses at a frequency of 0.28 times of the runner rotation. The present algorithm is able to identify the regions along with the eccentric local rotation center. The second operating regime shows characteristics of deep part load with central solid body rotation in the draft tube flow field. The results show highly swirling flows with very low axial velocity. The flow is confined primarily near the walls. The analysis shows that the extent of stagnation region at deep part load is more and no inner shear layer is present as compared to the part-load operation. The spatial harmonic decomposition (SHD) of the pressure data is also performed to evaluate the synchronous and asynchronous components of pressure pulsations.

scholarly journals Effect of Air Injection on the Internal Flow Characteristics in the Draft Tube of a Francis Turbine Model

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1182
Author(s):  
Seung-Jun Kim ◽  
Yong Cho ◽  
Jin-Hyuk Kim
Keyword(s):  
Flow Rate ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Air Injection ◽  
Low Flow ◽  
Francis Turbine ◽  
Navier Stokes ◽  
Vortex Rope

Under low flow-rate conditions, a Francis turbine exhibits precession of a vortex rope with pressure fluctuations in the draft tube. These undesirable flow phenomena can lead to deterioration of the turbine performance as manifested by torque and power output fluctuations. In order to suppress the rope with precession and a swirl component in the tube, the use of anti-swirl fins was investigated in a previous study. However, vortex rope generation still occurred near the cone of the tube. In this study, unsteady-state Reynolds-averaged Navier–Stokes analyses were conducted with a scale-adaptive simulation shear stress transport turbulence model. This model was used to observe the effects of the injection in the draft tube on the unsteady internal flow and pressure phenomena considering both active and passive suppression methods. The air injection affected the generation and suppression of the vortex rope and swirl component depending on the flow rate of the air. In addition, an injection level of 0.5%Q led to a reduction in the maximum unsteady pressure characteristics.

Volumetric Velocimetry Measurements of Purge–Mainstream Interaction in a One-Stage Turbine

2021 ◽  
Vol 143 (4) ◽  
Author(s):  
A. J. Carvalho Figueiredo ◽  
B. D. J. Schreiner ◽  
A. W. Mesny ◽  
O. J. Pountney ◽  
J. A. Scobie ◽  
...  
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Gas Turbines ◽  
Suction Side ◽  
Secondary Flows ◽  
Blade Passage ◽  
One Stage ◽  
Passage Vortex ◽  
Purge Flow ◽  
Secondary Flow Field

Abstract Air-cooled gas turbines employ bleed air from the compressor to cool vulnerable components in the turbine. The cooling flow, commonly known as purge air, is introduced at low radius, before exiting through the rim-seal at the periphery of the turbine discs. The purge flow interacts with the mainstream gas path, creating an unsteady and complex flowfield. Of particular interest to the designer is the effect of purge on the secondary-flow structures within the blade passage, the extent of which directly affects the aerodynamic loss in the stage. This paper presents a combined experimental and computational fluid dynamics (CFD) investigation into the effect of purge flow on the secondary flows in the blade passage of an optically accessible one-stage turbine rig. The experimental campaign was conducted using volumetric velocimetry (VV) measurements to assess the three-dimensional inter-blade velocity field; the complementary CFD campaign was carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) computations. The implementation of VV within a rotating environment is a world first and offers an unparalleled level of experimental detail. The baseline flow-field, in the absence of purge flow, demonstrated a classical secondary flow-field: the rollup of a horseshoe vortex, with subsequent downstream convection of a pressure-side and suction-side leg, the former transitioning in to the passage vortex. The introduction of purge, at 1.7% of the mainstream flowrate, was shown to modify the secondary flow-field by enhancing the passage vortex, in both strength and span-wise migration. The computational predictions were in agreement with the enhancement revealed by the experiments.

A method of evaluating the vortex rope strength in draft tube of Francis turbine

2020 ◽  
Vol 152 ◽  
pp. 770-780 ◽  
Author(s):  
Huan Cheng ◽  
Lingjiu Zhou ◽  
Quanwei Liang ◽  
Ziwu Guan ◽  
Demin Liu ◽  
...  
Keyword(s):  
Draft Tube ◽  
Francis Turbine ◽  
Vortex Rope

scholarly journals Manipulation of the swirling flow instability in hydraulic turbine diffuser by different methods of water injection

2018 ◽  
Vol 180 ◽  
pp. 02090 ◽  
Author(s):  
Pavel Rudolf ◽  
Jiří Litera ◽  
Germán Alejandro Ibarra Bolanos ◽  
David Štefan
Keyword(s):  
Swirling Flow ◽  
Flow Instability ◽  
Draft Tube ◽  
Water Injection ◽  
Hydraulic Turbine ◽  
Operating Conditions ◽  
Francis Turbine ◽  
Necessary Condition ◽  
Vortex Rope ◽  
Wide Range

Vortex rope, which induces substantial pressure pulsations, arises in the draft tube (diffuser) of Francis turbine for off-design operating conditions. Present paper focuses on mitigation of those pulsations using active water jet injection control. Several modifications of the original Susan-Resiga’s idea were proposed. All modifications are driven by manipulation of the shear layer region, which is believed to play important role in swirling flow instability. While some of the methods provide results close to the original one, none of them works in such a wide range. Series of numerical experiments support the idea that the necessary condition for vortex rope pulsation mitigation is increasing the fluid momentum along the draft tube axis.

Performance of Francis Turbine Operating at Excess Load Condition

2020 ◽  
Author(s):  
Muhannad Altimemy ◽  
Justin Caspar ◽  
Alparslan Oztekin
Keyword(s):  
Flow Field ◽  
Draft Tube ◽  
Turbine Blades ◽  
Pressure Fluctuations ◽  
Load Condition ◽  
Operating Conditions ◽  
Francis Turbine ◽  
Partial Load ◽  
Dynamics Simulations ◽  
Excess Load

Abstract Computational fluid dynamics simulations are conducted to characterize the spatial and temporal characteristics of the flow field inside a Francis turbine operating in the excess load regime. A high-fidelity Large Eddy Simulation (LES) turbulence model is applied to investigate the flow-induced pressure fluctuations in the draft tube of a Francis Turbine. Probes placed alongside the wall and in the center of the draft tube measure the pressure signal in the draft tube, the pressure over the turbine blades, and the power generated to compare against previous studies featuring design point and partial load operating conditions. The excess load is seen during Francis turbines in order to satisfy a spike in the electrical demand. By characterizing the flow field during these conditions, we can find potential problems with running the turbine at excess load and inspire future studies regarding mitigation methods. Our studies found a robust low-pressure region on the edges of turbine blades, which could cause cavitation in the runner region, which would extend through the draft tube, and high magnitude of pressure fluctuations were observed in the center of the draft tube.

Experimental Study of Effects of Bowed Blade on the Flow Field in a Cantilevered Stator Passage

2014 ◽  
Author(s):  
Ju Luo ◽  
Jun Hu ◽  
Zhiqiang Wang ◽  
Baofeng Tu
Keyword(s):  
Experimental Study ◽  
Experimental Investigation ◽  
Flow Field ◽  
Maximum Flow ◽  
Suction Side ◽  
Flow Fields ◽  
Compressor Blade ◽  
Blade Passage ◽  
Hole Pressure ◽  
Passage Vortex

This paper presents experimental investigation conducted on a 2-stage low speed axial research compressor with cantilevered stator vanes. Flow fields at four different axial locations in the radial stacking and bowed stator passage were measured at maximum flow point and near stall point using 4 five-hole pressure probes. The aim of the work is to study the effects of the bowed stators with hub clearance on the flow field of compressor blade passage. The investigations were conducted with the first stage of the compressor. The hub clearances of both original and bowed stators are 1.1% of span. The results show that the scale of the separation vortex, the hub leakage vortex and the lower passage vortex in the bowed blade passage becomes much smaller and the hub leakage vortex is closer to the suction side at near stall point, which causes a much smaller mixing loss in the blade passage.

Flow in the Simplified Draft Tube of a Francis Turbine Operating at Partial Load—Part I: Simulation of the Vortex Rope

2014 ◽  
Vol 81 (6) ◽  
Author(s):  
Hosein Foroutan ◽  
Savas Yavuzkurt
Keyword(s):  
Experimental Data ◽  
Axial Velocity ◽  
Draft Tube ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Turbulence Closure ◽  
Francis Turbine ◽  
Outer Flow ◽  
Vortex Rope ◽  
Partial Load

Numerical simulations and analysis of the vortex rope formation in a simplified draft tube of a model Francis turbine are carried out in this paper, which is the first part of a two-paper series. The emphasis of this part is on the simulation and investigation of flow using different turbulence closure models. Two part-load operating conditions with same head and different flow rates (91% and 70% of the best efficiency point (BEP) flow rate) are considered. Steady and unsteady simulations are carried out for axisymmetric and three-dimensional grid in a simplified axisymmetric geometry, and results are compared with experimental data. It is seen that steady simulations with Reynolds-averaged Navier–Stokes (RANS) models cannot resolve the vortex rope and give identical symmetric results for both the axisymmetric and three-dimensional flow geometries. These RANS simulations underpredict the axial velocity (by at least 14%) and turbulent kinetic energy (by at least 40%) near the center of the draft tube, even quite close to the design condition. Moving farther from the design point, models fail in predicting the correct levels of the axial velocity in the draft tube. Unsteady simulations are performed using unsteady RANS (URANS) and detached eddy simulation (DES) turbulence closure approaches. URANS models cannot capture the self-induced unsteadiness of the vortex rope and give steady solutions while DES model gives sufficient unsteady results. Using the proper unsteady model, i.e., DES, the overall shape of the vortex rope is correctly predicted and the calculated vortex rope frequency differs only 6% from experimental data. It is confirmed that the vortex rope is formed due to the roll-up of the shear layer at the interface between the low-velocity inner region created by the wake of the crown cone and highly swirling outer flow.

Generation of Twin Vortex Rope in the Draft-Tube Elbow of a Francis Turbine During Deep Part-Load Operation

2021 ◽  
Author(s):  
Mohammad Hossein Khozaei ◽  
Arthur Favrel ◽  
Toshitake Masuko ◽  
Naoki Yamaguchi ◽  
Kazuyoshi Miyagawa
Keyword(s):  
Linear Correlation ◽  
Draft Tube ◽  
Pressure Fluctuations ◽  
Low Frequency ◽  
Model Tests ◽  
Francis Turbine ◽  
Deep Part ◽  
Swirl Number ◽  
Vortex Rope ◽  
Part Load

Abstract This paper focuses on the generation of twin vortex rope in the draft-tube elbow of a Francis turbine at deep part-load operation through analyzing the results of model tests along with numerical simulations. Model tests, including pressure fluctuations measurements, are conducted over 10 speed factors. By considering the frequency of the pressure fluctuations with respect to the swirl intensity at the runner outlet, the part-load operating range is divided into three regimes, with two clear transitions between each occurring at swirl numbers 0.4 and 1.7. For operating conditions with a swirl number S>0.4, a linear correlation between the frequency of the precessing vortex core and the swirl number is established. During deep part-load regime (S>1.7), low-frequency pressure fluctuations appear. Their frequency feature another linear correlation with the swirl number. Unsteady CFD simulation of the full domain is performed to elucidate the generation mechanisms of the low-frequency fluctuations. By tracking the center of the vortical structures along the draft-tube, generation of three vortices in the elbow responsible for the pressure fluctuations at the lowest frequency is highlighted: the main PVC hits the draft-tube wall in the elbow resulting in its break down into three vortices rotating with half the rotational speed of the PVC. Two of the vortices rotate with opposite angular position, constituting a structure of twin vortices. The periodic rotation of these three vortices in the elbow induces the low-frequency pressure fluctuations.

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