scholarly journals Electrical Capacitance Volume Tomography (ECVT) for Characterization of Additively Manufactured Lattice Structures (AMLS) in Gas-Liquid Systems

Fluids ◽  
2021 ◽  
Vol 6 (9) ◽  
pp. 321
Author(s):  
Claas Spille ◽  
Vaishakh Prasannan Tholan ◽  
Benjamin Straiton ◽  
Monika Johannsen ◽  
Marko Hoffmann ◽  
...  
Keyword(s):  
Mass Transfer ◽  
Lattice Structure ◽  
Measurement Techniques ◽  
Water System ◽  
Lattice Structures ◽  
Electrical Capacitance ◽  
Needle Probe ◽  
Fiber Optical ◽  
Electrical Capacitance Volume Tomography ◽  
Empty Tube

Against the background of current and future global challenges, such as climate change, process engineering requires increasingly specific solutions adapted to the respective problem or application, especially in gas–liquid contact apparatuses. One possibility to adjust the conditions in this kind of apparatuses is an intelligent and customized structuring, which leads to consistent fluid properties and flow characteristics within the reactor. In the course of this, the interfacial area for mass transfer, as well as residence times, have to be adjusted and optimized specifically for the respective application. In order to better understand and advance the research on intelligent customized additively manufactured lattice structures (AMLS), the phase distributions and local gas holdups that are essential for mass transfer are investigated for different structures and flow conditions. For the first time a tomographic measurement technique is used, the Electrical Capacitance Volume Tomography (ECVT), and validated with the volume expansion method and a fiber optical needle probe (A2PS-B-POP) for an air-water system for different modes of operation (with or without co-current liquid flow in empty or packed state). The ECVT proved to be particularly useful for both in the empty tube and the packed state and provided new insights into the phase distributions occurring within structured packings, which would have led to significantly underestimated results based on the visual reference measurements, especially for a densely packed additively manufactured lattice structure (5 mm cubic on the tip). Particularly for the modified structures, which were supposed to show local targeted differences, the ECVT was able to resolve the changes locally. The additional use of a pump for co-current flow operation resulted in slightly higher fluctuations within the ECVT data, although local events could still be resolved sufficiently. The final comparison of the empty tube at rest data with a fiber optical needle probe showed that the results were in good agreement and that the local deviations were due to general differences in the respective measurement techniques.

Electrical Capacitance Volume Tomography (ECVT) for industrial and medical applications-An Overview

2015 ◽  
Vol 11 (1) ◽  
pp. 2897-2908
Author(s):  
Mohammed S.Aljohani
Keyword(s):  
Imaging Technique ◽  
Three Dimensional ◽  
Biological Processes ◽  
Electrical Capacitance ◽  
Image Reconstruction Techniques ◽  
Phase Dynamics ◽  
Non Invasive ◽  
Electrical Capacitance Volume Tomography ◽  
And Performance ◽  
Optimization And Performance

Tomography is a non-invasive, non-intrusive imaging technique allowing the visualization of phase dynamics in industrial and biological processes. This article reviews progress in Electrical Capacitance Volume Tomography (ECVT). ECVT is a direct 3D visualizing technique, unlike three-dimensional imaging, which is based on stacking 2D images to obtain an interpolated 3D image. ECVT has recently matured for real time, non-invasive 3-D monitoring of processes involving materials with strong contrast in dielectric permittivity. In this article, ECVT sensor design, optimization and performance of various sensors seen in literature are summarized. Qualitative Analysis of ECVT image reconstruction techniques has also been presented.

Numerical simulation and experimental investigation of multiphase mass transfer process for industrial applications in China

2019 ◽  
Vol 36 (1) ◽  
pp. 187-214
Author(s):  
Chao Yang ◽  
Guangsheng Luo ◽  
Xigang Yuan ◽  
Jie Chen ◽  
Yangcheng Lu ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Mass Transfer ◽  
Transfer Process ◽  
Transport Phenomena ◽  
Measurement Techniques ◽  
Mass Transfer Process ◽  
Industrial Applications ◽  
Economic Benefits ◽  
Distillation Columns ◽  
Stirred Reactors

Abstract This paper presents a comprehensive review of the remarkable achievements by Chinese scientists and engineers who have contributed to the multiscale process design, with emphasis on the transport mechanisms in stirred reactors, extractors, and rectification columns. After a brief review of the classical theory of transport phenomena, this paper summarizes the domestic developments regarding the relevant experiments and numerical techniques for the interphase mass transfer on the drop/bubble scale and the micromixing in the single-phase or multiphase stirred tanks in China. To improve the design and scale-up of liquid-liquid extraction columns, new measurement techniques with the combination of both particle image velocimetry and computational fluid dynamics have been developed and advanced modeling methods have been used to determine the axial mixing and mass transfer performance in extraction columns. Detailed investigations on the mass transfer process in distillation columns are also summarized. The numerical and experimental approaches modeling transport phenomena at the vicinity of the vapor-liquid interface, the point efficiency for trays/packings regarding the mixing behavior of fluids, and the computational mass transfer approach for the simulation of distillation columns are thoroughly analyzed. Recent industrial applications of mathematical models, numerical simulation, and experimental methods for the design and analysis of multiphase stirred reactors/crystallizers, extractors, and distillation columns are seen to garnish economic benefits. The current problems and future prospects are pinpointed at last.

scholarly journals Column flotation monitoring based on electrical capacitance volume tomography: A preliminary study

2017 ◽  
Author(s):  
Didied Haryono ◽  
Sri Harjanto ◽  
Harisma Nugraha ◽  
Mahfudz Al Huda ◽  
Warsito Purwo Taruno
Keyword(s):  
Column Flotation ◽  
Electrical Capacitance ◽  
Electrical Capacitance Volume Tomography ◽  
Preliminary Study

Determination of Optimal Unit-Cell Size of Homogeneous Conformal Unit-Cell Lattice Structure Using Solid Shape Matching

2016 ◽  
Author(s):  
Mahmoud A. Alzahrani ◽  
Seung-Kyum Choi
Keyword(s):  
Cell Size ◽  
Solid Body ◽  
Strain Energy ◽  
Lattice Structure ◽  
Weight Ratio ◽  
Unit Cell ◽  
Optimal Size ◽  
Lattice Structures ◽  
Unit Cell Size ◽  
Unit Cells

With rapid developments and advances in additive manufacturing technology, lattice structures have gained considerable attention. Lattice structures are capable of providing parts with a high strength to weight ratio. Most work done to reduce computational complexity is concerned with determining the optimal size of each strut within the lattice unit-cells but not with the size of the unit-cell itself. The objective of this paper is to develop a method to determine the optimal unit-cell size for homogenous periodic and conformal lattice structures based on the strain energy of a given structure. The method utilizes solid body finite element analysis (FEA) of a solid counter-part with a similar shape as the desired lattice structure. The displacement vector of the lattice structure is then matched to the solid body FEA displacement results to predict the structure’s strain energy. This process significantly reduces the computational costs of determining the optimal size of the unit cell since it eliminates FEA on the actual lattice structure. Furthermore, the method can provide the measurement of relative performances from different types of unit-cells. The developed examples clearly demonstrate how we can determine the optimal size of the unit-cell based on the strain energy. Moreover, the computational cost efficacy is also clearly demonstrated through comparison with the FEA and the proposed method.

A Proof of Concept Study of the Mechanical Behavior of Lattice Structures Used to Design a Shoulder Hemi-Prosthesis

2021 ◽  
Author(s):  
Marinela Peto ◽  
Oscar Aguilar-Rosas ◽  
Erick Erick Ramirez-Cedillo ◽  
Moises Jimenez ◽  
Adriana Hernandez ◽  
...  
Keyword(s):  
Mechanical Behavior ◽  
Mechanical Response ◽  
Mechanical Performance ◽  
Cell Attachment ◽  
Lattice Structure ◽  
Material Model ◽  
Patient Specific ◽  
Hexagonal Prism ◽  
Lattice Structures ◽  
Proof Of Concept

Abstract Lattice structures offer great benefits when employed in medical implants for cell attachment and growth (osseointegration), minimization of stress shielding phenomena, and weight reduction. This study is focused on a proof of concept for developing a generic shoulder hemi-prosthesis, from a patient-specific case of a 46 years old male with a tumor on the upper part of his humerus. A personalized biomodel was designed and a lattice structure was integrated in its middle portion, to lighten weight without affecting humerus’ mechanical response. To select the most appropriate lattice structure, three different configurations were initially tested: Tetrahedral Vertex Centroid (TVC), Hexagonal Prism Vertex Centroid (HPVC), and Cubic Diamond (CD). They were fabricated in resin by digital light processing and its mechanical behavior was studied via compression testing and finite element modeling (FEM). The selected structure according to the results was the HPVC, which was integrated in a digital twin of the biomodel to validate its mechanical performance through FEM but substituting the bone material model with a biocompatible titanium alloy (Ti6Al4V) suitable for prostheses fabrication. Results of the simulation showed acceptable levels of Von Mises stresses (325 MPa max.), below the elastic limit of the titanium alloys, and a better response (52 MPa max.) in a model with equivalent elastic properties, with stress performance in the same order of magnitude than the showed in bone’s material model.

scholarly journals Dynamic Loading of Lattice Structure Made by Selective Laser Melting-Numerical Model with Substitution of Geometrical Imperfections

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2129 ◽  
Author(s):  
Radek Vrána ◽  
Ondřej Červinek ◽  
Pavel Maňas ◽  
Daniel Koutný ◽  
David Paloušek
Keyword(s):  
Mechanical Properties ◽  
Numerical Model ◽  
Cross Section ◽  
Lattice Structure ◽  
Low Velocity Impact ◽  
Lattice Structures ◽  
Laser Melting ◽  
Low Velocity ◽  
Velocity Impact ◽  
Geometrical Imperfections

Selective laser melting (SLM) is an additive technology that allows for the production of precisely designed complex structures for energy absorbing applications from a wide range of metallic materials. Geometrical imperfections of the SLM fabricated lattice structures, which form one of the many thin struts, can lead to a great difference in prediction of their behavior. This article deals with the prediction of lattice structure mechanical properties under dynamic loading using finite element method (FEA) with inclusion of geometrical imperfections of the SLM process. Such properties are necessary to know especially for the application of SLM fabricated lattice structures in automotive or aerospace industries. Four types of specimens from AlSi10Mg alloy powder material were manufactured using SLM for quasi-static mechanical testing and determination of lattice structure mechanical properties for the FEA material model, for optical measurement of geometrical accuracy, and for low-velocity impact testing using the impact tester with a flat indenter. Geometries of struts with elliptical and circular cross-sections were identified and tested using FEA. The results showed that, in the case of elliptical cross-section, a significantly better match was found (2% error in the Fmax) with the low-velocity impact experiments during the whole deformation process compared to the circular cross-section. The FEA numerical model will be used for future testing of geometry changes and its effect on mechanical properties.

Topology, Shape, and Size Optimization of Additively Manufactured Lattice Structures Based on the Superformula

2018 ◽  
Author(s):  
Andrea Nessi ◽  
Tino Stanković
Keyword(s):  
Lattice Structure ◽  
Lightweight Design ◽  
Mathematical Formulation ◽  
Lattice Structures ◽  
Structural Synthesis ◽  
Normal Surface ◽  
Technical Problems ◽  
Wide Range ◽  
Tetrahedral Meshing

This paper investigates the application of Superformula for structural synthesis. The focus is set on the lightweight design of parts that can be realized using discrete lattice structures. While the design domain will be obtained using the Superformula, a tetrahedral meshing technique will be applied to this domain to generate the topology of the lattice structure. The motivation for this investigation stems from the property of the Superformula to easily represent complex biological shapes, which opens a possibility to directly link a structural synthesis to a biomimetic design. Currently, numerous results are being reported showing the development of a wide range of design methods and tools that first study and then utilize the solutions and principles from the nature to solve technical problems. However, none of these methods and tools quantitatively utilizes these principles in the form of nature inspired shapes that can be controlled parametrically. The motivation for this work is also in part due to the mathematical formulation of the Superformula as a generalization of a superellipse, which, in contrast to the normal surface modeling offers a very compact and easy way to handle set of rich shape variants with promising applications in structural synthesis. The structural synthesis approach is organized as a volume minimization using Simulated Annealing (SA) to search over the topology and shape of the lattice structure. The fitness of each of candidate solutions generated by SA is determined based on the outcome of lattice member sizing for which an Interior Point based method is applied. The approach is validated with a case study involving inline skate wheel spokes.

Pressure Drop and Mass Transfer Studies in Liquid Fluidized Beds

2006 ◽  
Author(s):  
Bhagavatula Venkata Ramana Murthy
Keyword(s):  
Mass Transfer ◽  
Pressure Drop ◽  
Liquid Velocity ◽  
Water System ◽  
Solid Particles ◽  
Sugar Water ◽  
Minimum Fluidization Velocity ◽  
Liquid Systems ◽  
Mass Transfer Studies ◽  
Solid Liquid

Fluidized beds are widely used in industries for mixing solid particles with liquids as the solid is vigorously agitated by the liquid passing through the bed and the mixing of the solid ensures that there are practically no temperature gradients in the bed even with exothermic or endothermic reactions (Mixing and the segregation in a liquid fluidized of particles with different sizes and densities", The Canadian Journal of Chemical Engineering, 1988). The violent motion of the solid particles also gives high heat transfer rates to the wall or to cooling tubes immersed in the bed. Because of the fluidity of the solid particles, it is easy to pass solid from one vessel to another. In the present experimental work, the relative density between solid and liquid phases on pressure drop under fluidized condition has been studied using the solid-liquid systems namely, glass beads-water, glass beads-kerosene, plastic beads-kerosene and diamond sugar-kerosene. Pressure drop - liquid velocity and void fraction - liquid velocity relationships have been found for all the mentioned solid-liquid systems under fluidized condition and results have been noted. The effect of the nature of the fluid on the minimum fluidization velocity and the pressure drop has been studied. In addition to the pressure drop studies, mass transfer studies have also been conducted with diamond sugar-water system with and without fluidization and results have been obtained. In addition to these, comparison of bed voidage, pressure drop and minimum fluidization velocity between denser and lighter liquids have been studied and the results have been obtained. Also, the value of rate of mass transfer with fluidization is compared that without fluidization for diamond sugar-water system and the results have been obtained.

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