scholarly journals Research on the Preparation and Properties of High Belite Sulphoaluminate Cement (HBSAC) Based on Various Industrial Solid Wastes

Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1510 ◽  
Author(s):  
Dunlei Su ◽  
Gongbing Yue ◽  
Qiuyi Li ◽  
Yuanxin Guo ◽  
Song Gao ◽  
...  

In this study, a variety of industrial solid wastes, including petroleum coke desulfurization slag, fly ash and carbide slag with natural resource bauxite, were used as raw materials to prepare high belite suphoaluminate cement, which contains a certain CaSO4 content without adding natural gypsum to the clinker. The sintering temperature, mineral composition, and the physical and mechanical properties of the cement clinkers were investigated. The techniques adopted included a comprehensive thermal analysis (DSC-TG), X-ray diffraction (XRD), X-ray fluorescence (XRF) and scanning electron microscopy (SEM). The results revealed that it is completely feasible to prepare high belite sulphoaluminate cement with the various industrial solid wastes mentioned above and the utilization rate of the solid wastes is up to 80%. The sintering temperature ranges from 1225 °C to 1350 °C, and the optimal sintering temperature is approximately 1300 °C. The clinkers prepared at 1300 °C set and harden quickly and have a slightly higher water requirement of normal consistency. The mechanical strength is greatly affected by the CaSO4 and 3CaO·3Al2O3·CaSO4 contents and the most reasonable CaSO4 content is 15%.

2011 ◽  
Vol 399-401 ◽  
pp. 855-859
Author(s):  
Ting Ting Wu ◽  
Bo Lin Wu

In order to improve the acid resistance and reduce the apparent density of fracturing proppants, TiO2 powder added in the system of BaO-MgO-Al2O3 fracturing proppants were prepared by the technique of pressureless sintering. The properties of the samples were investigated by the measurements of acid solubility, X-ray diffraction and scanning electron microscopy. The results show that the acid solubility of alumina matrix fracturing proppants contenting TiO2 of the 4wt% and BaO/MgO with the ratio of 3:7 is 0.15%. It is an important development in acid resistance performance of fracturing proppants research on laboratory. TiO2 is added to the raw materials and then calcine them to ceramics, which can reduces the sintering temperature, promote the densification and improve acid-resistant property of fracturing proppants.


2016 ◽  
Vol 680 ◽  
pp. 257-260
Author(s):  
Meng Yun Dong ◽  
Cheng Zhang ◽  
Jin Feng Xia ◽  
Hong Qiang Nian ◽  
Dan Yu Jiang

CaF2 nano-power was prepared by direct precipitation methods with Ca(NO3)2 and KF as raw materials. The influences of presintering temperature and sintering temperature on the particle size and distribution of CaF2 nano-power were studied by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FESEM). This study provided an experimental method for preparation of CaF2 nano-power. The results show that the best presintering temperature of CaF2 nano-power is 500°C and the best sintering temperature of CaF2 ceramic is 900°C.


2015 ◽  
Vol 1087 ◽  
pp. 420-423
Author(s):  
Marwan Zakaria ◽  
Siti Rodiah Karim ◽  
Nur Azam Badarulzaman

This paper focused on fabrication of Al-6vol%SnPb from recycled Aluminium and recycled solder and its characterization in different sintering temperature. Al-20SnPb was fabricated by using cold forging process of flakes chip raw materials. Constant pressure (56.4 MPa) was used to implement cold forging process. Various sintering temperature (200 0C, 250 0C, 300 0C and 3500C) was studied to obtain the optimum hardness properties. The diffraction pattern of X-Ray diffraction (XRD) reveals the influence of varying sintering temperature of Al-6vol%SnPb. Vickers hardness result also support that, optimum result obtained is at sintering temperature 300 °C.


2016 ◽  
Vol 2 (1) ◽  
pp. 4-16
Author(s):  
W. Bartz ◽  
M. Chorowska

Abstract The historic bricks from the ducal castle on Ostrów Tumski (Wrocław), one of the first brickwork structures in the Lower Silesia, which dates back to the XII and XIII century, were studied and characterised by a combination of classical petrographic studies (polarising microscopy), scanning microscopy, thermal analysis and X-ray diffraction. The combined results of these methods suggest that the firing temperature ranges from 950°C, through the most common temperatures of 850–900°C, to the infrequent temperatures below 750°C. Most of the bricks were fired under oxidising conditions, occasionally over a sequence of oxidising and reducing steps, resulting in a sandwich structure. The results indicate, that low-calcareous raw materials were used, presumably Miocene-Pliocene ‘flamy clays’, exploited a few kilometres away from the castle and tempered with locally obtained sand from the Odra river. Only small differences have been recognized in: 1) clay to aplastic material ratio, 2) amount of accessory minerals, 3) grain-size distribution of aplastic materials, but no significant changes in the brick technology were observed. The observed variability corresponds well to the different constructing phases, identified previously on the basis of archaeological work. Thus, our work proves that a detailed mineralogical and petrological study may help to identify different construction phases in historic monuments.


2012 ◽  
Vol 535-537 ◽  
pp. 2567-2570
Author(s):  
Dong Hai Zhu ◽  
Xue Ying Nai ◽  
Qian Qian Song ◽  
Shan Yun ◽  
Yong Xing Zhang ◽  
...  

Ba2B5O9Cl whiskers with uniform morphology were synthesized by a simple flux method, using BaCl2•2H2O, H3BO3 as the starting materials, and KCl as the flux. The products were characterized by X-ray diffraction (XRD) and scanning electron microcopy (SEM), and the optimum conditions for preparing high quality Ba2B5O9Cl whiskers were studied. Results show that a sintering temperature around 700 °C, an Ba/B mole ratio of 1:3 and a raw materials to flux mass ratio of 1:2 lead to uniform orthorhombic Ba2B5O9Cl whiskers with a diameter of 0.4-1.0 µm and a length of 10-25 µm.


2021 ◽  
Vol 1192 (1) ◽  
pp. 012021
Author(s):  
D S Abu Bakar ◽  
M G Kutty ◽  
N A Yahya

Abstract Titanium (Ti) is widely known for its good mechanical properties and corrosion resistance. However, it has poor biocompatibility. Hydroxyapatite (HA) is a biocompatible material but has poor mechanical properties. Making Ti-HA composite creates a promising choice of biomaterial in dental and medical applications. However, creating a Ti-HA composite requires sintering at high temperatures which leads to oxidation of Ti. The aim of this study was to reduce the sintering temperature of Ti-HA composite by incorporating 45S5 Bioactive Glass (BG) without compromising the chemical, physical and mechanical properties of the composite. In this study, a Ti-HA-BG composite with wt% of 45-45-10 respectively was produced via powder metallurgy. This was compared with the control composite consisting of 50 wt% Ti- 50 wt% HA. Powders according to the above-mentioned ratio were milled at 200 rpm for 5 hours by using a planetary ball milling machine. Samples were then compacted into cylindrical pellets via uniaxial pressing at 1500 psi and sintered in an atmospheric furnace at 1000 °C, 1100 °C and 1200 °C for 4 hours. Ti-HA and Ti-HA-BG sample characteristics were examined and compared by using Fourier Transformed Infrared Spectroscopy (FTIR), Energy Dispersive X-Ray (EDX) and X-Ray Diffraction (XRD). The density and volumetric expansion of the composites were also measured and compared. Results from XRD data indicate the reduction of oxidation of Ti and decomposition of HA in Ti-HA-BG composite at lower temperature in comparison to Ti-HA composite. The density of Ti-HA-BG composites are higher compared to Ti-HA composite while the volumetric expansion of Ti-HA-BG composites is lesser than Ti-HA composite. Therefore, BG is a low melting point additive that acts as a good sintering aid to effectively lower the sintering temperature while maintaining the desired properties of initial components.


2020 ◽  
Vol 13 (1) ◽  
pp. 16-25
Author(s):  
Zi Wang ◽  
Hongjun Chen ◽  
Chunhu Yu ◽  
Zeyang Xue ◽  
Pengxiang Wang ◽  
...  

Background: The deposits of iron tailing will pose a great risk of environmental pollution and serious landscape impact which will affect the quality of life of humans. Therefore, it is urgent to utilize iron tailing to produce valuable products. Methods: The tailing ceramsites were analysed by X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM). The roles of the tailing content, sintering temperature and duration time in the performance of the tailing ceramsites were analysed and the optimal sintering parameters were determined. Results: The bulk density, apparent density and cylinder compressive strength of the tailing ceramsites increase considerably with the increase of the sintering temperature and duration time. The cylinder compressive strength of the tailing ceramsites increases with increasing the tailing content. The optimal sintering parameter is 1100°C for 40 min. The cylinder compressive strength of the tailing ceramsites obtained at 1100°C for 40 min reaches 10.1 MPa. XRD analysis shows that the tailing ceramsites mainly consist of CaSiO3, Al2SiO5, MgSiO3, Ca7Si2P2O16, CaAl2Si2O8, Ca2Fe2O5 and SiO2 phases when the sintering temperature and duration time were increased to 1100°C and 40 min, respectively. Conclusion: The tailing ceramsites were obtained from iron tailing, sludge and fly ash as the raw materials at 1100°C for 40 min. The obtained ceramsites exhibited high mechanical performance.


2014 ◽  
Vol 941-944 ◽  
pp. 542-546 ◽  
Author(s):  
Yuan Xiong ◽  
Bo Lin Wu

In order to improve the wear resistance and reduce the sintering temperature of alumina ceramics, Y2O3powder added in the system of MgO-CaO-SiO2-Al2O3alumina ceramics were prepared by the technique of pressureless sintering. The properties of the ceramic samples were investigated by the measurements of bulk density, wear rate, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results show that the wear rate of alumina ceramic contenting Y2O3 of the 0.8wt% is 0.041‰. Adding the yttrium oxide to the raw materials and then calcine them to ceramics, which can reduces the sintering temperature, promote the densification and improve wear-resistant property of alumina ceramics.


2013 ◽  
Vol 575-576 ◽  
pp. 519-522
Author(s):  
Jie Jing Sun ◽  
Lu Lu Qin ◽  
Xue Hua Song

Low-density proppants have been developed using two kinds of bauxites containing different ratios of aluminum as main raw materials and compound liquid as a binding agent. The influences of the amount of compound bonding agent and the sintering temperature on the performance of the proppant were studied. The phase composition of calcined sample was identified by X-ray diffraction (XRD) method. The microstructure of the sintered sample was characterized by scanning electron microscope (SEM). It is shown that the proppant prepared with increasing compound bonding agent can meet the national standard. With the increase of the sintering temperature, mullite with uniform grain size is formed.


2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Mirele Costa da Silva ◽  
Hélio de Lucena Lira ◽  
Rosa do Carmo de Oliveira Lima ◽  
Normanda Lino de Freitas

The aim of this work is to use cheap raw materials, such as kaolin and ball clay, for the manufacture of ceramic membranes for application in effluent treatment from textile industry and to evaluate the influence of sintering temperature in the structural and morphological characteristics of those membranes. The ceramic mass was characterized by X-ray diffraction and thermal analysis. The membranes were characterized by scanning electron microscopy, Hg porosimetry, and water permeability with desalinated water. The variation in the sintering temperature directly affected the structural and morphological characteristics of the membranes. The increase in sintering temperature of the membranes has raised the average pores diameter from 0.116 to 0.179 µm but decreased the porosity of the membrane, from 40.30 to 25.16% for temperatures from 900 to 1100°C, respectively. The reduction in porosity of the membrane affected the water permeated flux and decrease from 35.82 Kg/h·m2(at 1000°C) to 15.68 Kg/h·m2(at 1100°C). All the membranes have been applied with success in the effluent treatment from textile industry, resulting in the decrease in turbidity and discoloration, reaching approximately 100% of rejection of solid particles.


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