scholarly journals Influence of Zn and Sn on the Precipitation Behavior of New Al–Mg–Si Alloys

Materials ◽  
2019 ◽  
Vol 12 (16) ◽  
pp. 2547
Author(s):  
Felix Glöckel ◽  
Peter J. Uggowitzer ◽  
Peter Felfer ◽  
Stefan Pogatscher ◽  
Heinz Werner Höppel

In this study, we demonstrate how Zn and Sn influence hardening behavior and cluster formation during pre-aging and paint bake treatment in Al–Mg–Si alloys via hardness tests, tensile tests, and atom probe tomography. Compared to the standard alloy, the Sn-modified variant shows reduced cluster size and yield strength in the pre-aged condition. During the paint bake cycle, the clusters start to grow very fast and the alloy exhibits the highest strength increment. This behavior is attributed to the high vacancy binding energy of Sn. Adding Zn increases the formation kinetics and the size of Mg–Si co-clusters, generating higher yield strength values for both the pre-aged and paint baked conditions. Simultaneous addition of Zn and Sn creates a synergistic effect and produces an alloy that exhibits moderate strength (and good formability) in the pre-aged condition and accelerated hardening behavior during the paint bake cycle.

2013 ◽  
Vol 2013 ◽  
pp. 1-5 ◽  
Author(s):  
Masoud Jabbari ◽  
Cem C. Tutum

The friction stir welding (FSW) was conducted in the pure copper plates with the thickness of 4 mm in the constant traverse speed of 25 mm/min and five different rotation speeds. Analysis of metallographic images showed that the increasing of the rotation speed results in the increase of grain size in the nugget zone. Vickers hardness tests were conducted on the weld samples and the maximum hardness obtained in rotation speed of 900 rpm. Results of the tensile tests and their comparison with that of the base metal showed that the maximum strength and the minimum elongation are achieved again in this rotation speed. Yield strength and ultimate tensile strength increased with the decrease in grain size in the nugget region, and the yield strength obeyed Hall-Petch relationship. Hence, the hardness values do not follow the relationship.


Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 92
Author(s):  
Naoto Kirekawa ◽  
Kaisei Saito ◽  
Minho O ◽  
Equo Kobayashi

Natural aging after solution treatment has a negative effect on the precipitation strengthening of Al–Mg–Si alloys since Cluster(1) formed at a room temperature cannot be dissolved or transformed into precipitates during artificial aging at 170 °C. In this study, cold rolling is focused on as an alternative solution to pre-aging, which is a conventional method to prevent Cluster(1) formation. It is known that excess vacancies are necessary for cluster formation. Cold rolling suppresses cluster formation because excess vacancies disappear at dislocations introduced by cold rolling. In addition, it is expected that cold rolling accelerates the precipitation behavior because the diffusion of solute atoms is promoted by introduced lattice defects. The transition of Cluster(1) was evaluated by Micro Vickers hardness tests, tensile tests, electrical conductivity measurements and differential scanning calorimetry analyses. Results showed the negative effect of natural aging was almost suppressed in 10% cold-rolled samples and completely suppressed in 30% cold-rolled samples since Cluster(1) dissolved during artificial aging at 170 °C due to lowering of the temperature of Cluster(1) dissolution by cold rolling. It was found that the precipitation in cold-rolled samples was accelerated since the hardness peak of 10% cold-rolled samples appeared earlier than T6 and pre-aged samples.


2016 ◽  
Vol 877 ◽  
pp. 455-460 ◽  
Author(s):  
Hisao Shishido ◽  
Yasuo Takaki ◽  
Masaya Kozuka ◽  
Katsushi Matsumoto ◽  
Yasuhiro Aruga

The effects of Sn addition on clustering and age-hardening behavior in an Al-0.6Mg-1.0Si (mass %) alloy were investigated. Addition of Sn delayed the age-hardening in single aging at 170 ̊C. On the other hand, Sn promoted the age-hardening response in 3-step aging process which comprises a pre-aging (PA) at 90 ̊C for 18ks followed by natural aging (NA) for 604.8ks and artificial aging (AA) at 170 ̊C. The characteristics of clusters formed during PA and NA were evaluated by differential scanning calorimetry (DSC) analysis and atom probe tomography (APT). The DSC results show that the endothermic peak at around 160 ̊C to 200 ̊C was observed in the Sn-free alloy. On the other hand, in the Sn-added alloy, endothermic peak was not observed. It is suggested that Sn addition suppresses the formation of the clusters formed during NA. The APT results show that the Sn addition decreases the number density of clusters, especially smaller clusters. No Sn precipitates were found in Mg-Si precipitates formed during AA at 170 ̊C for 3.6ks. It is speculated that suppression of smaller cluster formation by addition of Sn promotes the age-hardening response


2020 ◽  
Vol 86 (5) ◽  
pp. 43-51
Author(s):  
V. M. Matyunin ◽  
A. Yu. Marchenkov ◽  
N. Abusaif ◽  
P. V. Volkov ◽  
D. A. Zhgut

The history of appearance and the current state of instrumented indentation are briefly described. It is noted that the materials instrumented indentation methods using a pyramid and ball indenters are actively developing and are currently regulated by several Russian and international standards. These standards provide formulas for calculating the Young’s modulus and hardness at maximum indentation load. Instrumented indentation diagrams «load F – displacement α» of a ball indenter for metallic materials were investigated. The special points on the instrumented indentation diagrams «F – α» loading curves in the area of elastic into elastoplastic deformation transition, and in the area of stable elastoplastic deformation are revealed. A loading curve area with the load above which the dF/dα begins to decrease is analyzed. A technique is proposed for converting «F – α» diagrams to «unrestored Brinell hardness HBt – relative unrestored indent depth t/R» diagrams. The elastic and elastoplastic areas of «HBt – t/R» diagrams are described by equations obtained analytically and experimentally. The materials strain hardening parameters during ball indentation in the area of elastoplastic and plastic deformation are proposed. The similarity of «HBt – t/R» indentation diagram with the «stress σ – strain δ» tensile diagrams containing common zones and points is shown. Methods have been developed for determining hardness at the elastic limit, hardness at the yield strength, and hardness at the ultimate strength by instrumented indentation with the equations for their calculation. Experiments on structural materials with different mechanical properties were carried out by instrumented indentation. The values of hardness at the elastic limit, hardness at the yield strength and hardness at the ultimate strength are determined. It is concluded that the correlations between the elastic limit and hardness at the elastic limit, yield strength and hardness at the yield strength, ultimate tensile strength and hardness at the ultimate strength is more justified, since the listed mechanical characteristics are determined by the common special points of indentation diagrams and tensile tests diagrams.


2021 ◽  
Vol 1026 ◽  
pp. 65-73
Author(s):  
Kai Zhu ◽  
Hong Wei Yan

Both microstructure inhomogeneity and mechanical property diversity along the thickness direction in rolled thick aluminum plates have been considered to have a remarkable impact on the performance and properties of the products made from the plates. In this study, scanning electron microscopy (SEM) and electron backscattered diffraction (EBSD) characterizations of microstructure and texture types along the thickness directions of Al7055 thick plate specimens prepared using two conditions, hot-rolling and solution-quenching, were performed. To examine the mechanical properties, uniaxial tensile tests were also carried out on specimens machined from both types of thick plates, using a layered strategy along the thickness direction. The results indicate that both the microstructure and mechanical properties are inhomogeneous under the two conditions. Furthermore, it is evident that there is a hereditary relationship between the mechanical properties of the two plates—areas with higher yield strength in the as-hot-rolled plate correspond to areas with the higher yield strength in the as-solution-quenched plate


2018 ◽  
Vol 925 ◽  
pp. 334-341 ◽  
Author(s):  
Stephanie Duwe ◽  
Babette Tonn

High life expectancy of cast components and good material performance at dynamic load are a prerequisite to cater for future trends in wind energy generators. To remain competitive in this ever evolving sector challenges reside in alloy development. In this work fractional factorial design has been applied to ferritic ductile iron with varying contents of silicon (1.6‑2 wt%), nickel (0‑1 wt%), cobalt (0‑3 wt%) and copper (0‑0.2 wt%). The minimum criteria the new alloy should meet were a minimum yield strength of 240 MPa and an impact work of minimal 8 J at a temperature of -20 °C for wall thicknesses of 60‑200 mm. To obtain these mechanical properties thick-walled castings with additional insulation were produced to achieve a higher thermic module. They provided the material for test specimens to perform static tensile tests, Charpy impact tests at varying temperatures and a microstructure analysis. With these results, a sweet spot plot has been created. That way, an optimum alloy composition could be found and has been proven by validation experiment.The optimum alloy for thick-walled castings is composed of Si = 1.6 wt%, Cu = 0.2 wt%, Ni = 0 wt% and Co = 0 wt%. It offers an enhancement in yield strength and acceptable impact work at low temperatures for massive castings in as cast state. The heat treated, full ferritic material could even improve these results.


2019 ◽  
Vol 22 (16) ◽  
pp. 3420-3434 ◽  
Author(s):  
Gang Li ◽  
Li-Hua Zhu ◽  
Hong-Nan Li

Passive energy dissipation devices have been proved to be effective and low-cost means of structural control, and a variety of dampers have been developed over the past decades. Hysteretic dampers with hardening post-yielding stiffness have multiphased energy dissipation characteristics because of their hardening behavior, which can compensate for stiffness loss and postpone the collapse of damaged structures. In this article, a hysteretic model is proposed for hysteretic dampers with hardening post-yielding stiffnesses, and a formula is derived for equivalent yield strength expressed by the additional damping of the structure. A procedure is developed for displacement-based seismic design that transforms the relatively complex damping into an acceptable yield strength. A numerical example is only presented for demonstrating the design process and simply validating the proposed method. The results show that the proposed procedure is easy to implement and could produce adequate hysteretic dampers with hardening post-yielding stiffness hardening behavior. The maximum displacement responses of the existing structure retrofitted using the proposed procedure satisfy the expected performance objective well. Thus, this procedure could be an alternative to seismic retrofitting for structures with energy dissipation systems.


2012 ◽  
Vol 20 (4) ◽  
pp. 44-48 ◽  
Author(s):  
E. A. Marquis ◽  
P.-Pa Choi ◽  
F. Danoix ◽  
K. Kruska ◽  
S. Lozano-Perez ◽  
...  

Atom probe tomography (APT) has significantly contributed to our understanding and development of structural materials through the detailed analysis of solute behavior, cluster formation, precipitate evolution, and interfacial and grain boundary chemistry. Whether one is concerned with light alloys, Ni-based superalloys, or steels, the design objectives are similar: developing alloys with optimum properties (strength, toughness, ductility, fatigue resistance, creep strength) through controlled precipitation, grain structure, solute state, and combination of phases. Performance in service, through microstructural stability and resistance to degradation, is also a major design criterion for the development of novel materials.


2014 ◽  
Vol 697 ◽  
pp. 72-75
Author(s):  
De Liang Yin ◽  
Jian Qiao ◽  
Hong Liang Cui

An extruded ZK60 magnesium alloy was subjected to artificial aging at 180 oC for an investigation of the effect of aging time on its precipitation behavior and mechanical properties. Uniaxial tensile tests were conducted to obtain the mechanical properties. Optical microscopy and transmission electron microscopy (TEM) were employed to observe microstructure change before and after aging treatment. It is shown that, both tensile yield strength and ultimate tensile strength increases with aging time. The fracture elongation after aging for 20 h reaches up to 21.0%, and the yield strength increases to 269.5 MPa, 19.4% higher than that of extruded specimens (un-aged), showing a good match of strength and ductility. Three newly-formed precipitates were observed after aging for over 20 h, among which particulate and dispersive precipitates should be responsible for the good combination of strength and ductility.


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