scholarly journals Strengthening of AA5754 Aluminum Alloy by DRECE Process Followed by Annealing Response Investigation

Materials ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 301 ◽  
Author(s):  
Przemysław Snopiński ◽  
Tomasz Tański ◽  
Klaudiusz Gołombek ◽  
Stanislav Rusz ◽  
Ondřej Hilser ◽  
...  

In this study, a dual rolls equal channel extrusion (DRECE) process has been applied for improving the mechanical properties of the 5754 alloy. Supplementary experiments involving metallography, electron backscattered diffraction (EBSD), and XRD tests were carried out to evaluate the effect of the DRECE process. XRD analysis showed that the maximum dislocation density was achieved after six DRECE passes, which were accompanied by the formation that is typical for low-strain structures. The increasing dislocation density, as well as grain refinement throughout DRECE deformation, resulted in an increase in the mechanical properties. Annealing of the as-deformed sample resulted in grain growth and strength reduction.

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1825
Author(s):  
Haitham M. Ahmed ◽  
Hussin A. M. Ahmed ◽  
Mohammed Hefni ◽  
Essam B. Moustafa

In this investigation, aluminium Al-2.5% Mg cast alloy was modified by adding 0.5 Ti and 0.1 B wt % modifiers to investigate their impact on the dynamic behaviour, as well as the mechanical and microstructure properties. The dynamic properties were analysed experimentally using a free vibration impact test and predicted using finite element methods. This study used a high-resolution polarised optical microscope to analyse the microstructure of the studied alloys and X-ray Powder Diffraction (XRD) analysis to determine the developed phases. Microstructure and mechanical properties were mostly enhanced as a result of grain refining during solidification and through the metal segregation process. The microstructure analysis of the modified alloy showed a significant improvement in the grain refinement; hence, the grains were 10 times finer than the cast alloy. The modified Al-2.5% Mg/Ti-B alloy demonstrated reduced inter-granular corrosion (IGC) than the Al-2.5% Mg standard cast alloy. By incorporating Ti-B modifiers into the composition of the cast Al-Mg alloy, the ultimate tensile strength (UTS), strain (ε), and hardness values (HV) were increased by 30.5%, 100%, and 18.18%, respectively. The dynamic properties of the modified alloy showed an enhancement in the resonant (fn) and damping ratio (ζ) by 7% and 68%, respectively. The predicted resonance frequencies of the investigated alloys showed results close to the experimental dynamic tests.


2017 ◽  
Vol 130 ◽  
pp. 123-134 ◽  
Author(s):  
Jinrong Zuo ◽  
Longgang Hou ◽  
Jintao Shi ◽  
Hua Cui ◽  
Linzhong Zhuang ◽  
...  

2012 ◽  
Vol 488-489 ◽  
pp. 19-21
Author(s):  
Chao Jue Yi ◽  
Peng Cheng Zhai ◽  
Li Zhou Dong ◽  
Qi Hao Fu

By using cryogenic treatment on 7A04 aluminum alloy tested with micrographic analysis and mechanical properties test, we studied the impact on mechanical properties of 7A04 aluminum alloy The results showed that the strength of 7A04 aluminum alloy could be highly increased and the grain size would be reduced in the process through being treated in 480°C/80min + aging in 120°C/4h + cryogenic treatment + aging at 120°C/16h.7A04 aluminum alloy are more fully recrystallized to grain refinement and the tensile strength of it can be increased to 720Mpa after the treatment.


2013 ◽  
Vol 749 ◽  
pp. 328-336
Author(s):  
Quan Lin Jin

A study on grain evolution character of discal parts roll forming was carried out by means of experiment and numerical simulation. The discal part material is aluminum alloy 6061 and titanium alloy TC4. The roll forming temperature is 480-500 and 930-1020 for aluminum alloy 6061 and titanium alloy TC4, respectively. A digital double-sided roll forming machine was used for roll forming experiment of discal parts. The high frequency induction heating was used for disk heating, where the deformation zone is in the state of constant temperature. A numerical simulation of roll forming of the 6061 aluminum alloy disk was carried out. The simulated results include macroscopic deformation and various grain size evolution variables. The dynamic recrystallization, the dynamic and static grain growth were considered in the numerical simulation. The experimental and simulated results showed that there may appear not only the grain refinement due to dynamic recrystallization but also dynamic and static grain growth. It is different that from discal parts integrally forging there are the largest deformation, the highest strain rate and the best recrystallization and grain refinement in the zones contacted with the roll tools. In the zones far from the rollers, the strain rate is very low and average grain size increases until once again contact to the rollers and start new grain refinement.


2016 ◽  
Vol 850 ◽  
pp. 823-828 ◽  
Author(s):  
Jin Tao Shi ◽  
Long Gang Hou ◽  
Cun Qiang Ma ◽  
Jin Rong Zuo ◽  
Hua Cui ◽  
...  

Aluminum alloy sheets were asymmetrically rolled at room and cryogenic temperatures by imposing different velocity ratios of 1~1.5 between the upper and bottom rolls. After rolling, the stress-strain curves, microhardness as well as the microstructures of the rolled samples were characterized and analyzed. The experimental results showed that the asymmetric cryorolling could improve the grain refinement and offered (~12%) higher room temperature tensile strength than that processed by symmetrical rolling with velocity ration of 1.0 (~280 MPa). However, at cryogenic temperature, the strength of asymmetrically cryorolling sheet (with velocity ratio of 1.5) was 5.1%, which is less than that processed by symmetrical rolling.


2004 ◽  
Vol 449-452 ◽  
pp. 265-268 ◽  
Author(s):  
Tetsuhiko Onda ◽  
H. Yamauchi ◽  
Motozo Hayakawa

The effect of CoO addition into Y-TZP (Yttria doped Tetragonal Zirconia Polycrystals) was studied on the evolution of its sintering ability, grain size, grain boundary structure and mechanical properties. The doping of a small amount of CoO effectively reduced the sintering temperature. A small amount of CoO up to ~ 0.3 mol% was effective for the suppression of grain growth, but the addition of 1.0 mole % resulted in an enhanced grain growth. The hardness and toughness of the CoO doped TZP were about the same as those of undoped TZP. Furthermore, despite the grain refinement, CoO doped TZP did not exhibit improved mechanical properties. This may be suggesting that CoO dopant had weakened the grain boundary strength.


Coatings ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1476
Author(s):  
Ahmed B. Khoshaim ◽  
Essam B. Moustafa ◽  
Omar Talal Bafakeeh ◽  
Ammar H. Elsheikh

In the current investigation, AA2024 aluminum alloy is reinforced by alumina nanoparticles using a friction stir process (FSP) with multiple passes. The mechanical properties and microstructure observation are conducted experimentally using tensile, microhardness, and microscopy analysis methods. The impacts of the process parameters on the output responses, such as mechanical properties and microstructure grain refinement, were investigated. The effect of multiple FSP passes on the grain refinement, and various mechanical properties are evaluated, then the results are conducted to train a hybrid artificial intelligence predictive model. The model consists of a multilayer perceptrons optimized by a grey wolf optimizer to predict mechanical and microstructural properties of friction stir processed aluminum alloy reinforced by alumina nanoparticles. The inputs of the model were rotational speed, linear processing speed, and number of passes; while the outputs were grain size, aspect ratio, microhardness, and ultimate tensile strength. The prediction accuracy of the developed hybrid model was compared with that of standalone multilayer perceptrons model using different error measures. The developed hybrid model shows a higher accuracy compared with the standalone model.


2015 ◽  
Vol 60 (4) ◽  
pp. 3063-3068 ◽  
Author(s):  
R. Bogucki ◽  
K. Sulikowska ◽  
M. Bieda ◽  
P. Ostachowski ◽  
K. Sztwiertnia

Analysis of the results of the microstructure and the mechanical properties change in AA1050 aluminum alloy of technical purity processed using ECAP (Equal Channel Angular Pressing) and KoBo deformation methods are presented in the paper.. ECAP process was performed according to Bc scheme in the range from 1 up to 10 passes. Changes of microstructure were analyzed using scanning electrone microscope equipped with electron backscattered diffraction (EBSD) system. Microstructure and fraction of high-angle grain boundaries in KoBo processed samples were similar to those observed in ECAP processed samples after four passes. The most significant microstructure refinement was observed in ECAP processed sample submitted to 10 passes. In ECAP method the systematic increase of mechanical properties was observed along with increase of deformation degree.


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