scholarly journals The Effect of Heat Treatment on the Microstructure and Mechanical Properties of the Novel Low-Cost Ti-3Al-5Mo-4Cr-2Zr-1Fe Alloy

Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3798
Author(s):  
Meng Sun ◽  
Dong Li ◽  
Yanhua Guo ◽  
Ying Wang ◽  
Yuecheng Dong ◽  
...  

In order to reduce the cost of titanium alloys, a novel low-cost Ti-3Al-5Mo-4Cr-2Zr-1Fe (Ti-35421) titanium alloy was developed. The influence of heat treatment on the microstructure characteristics and mechanical properties of the new alloy was investigated. The results showed that the microstructure of Ti-35421 alloy consists of a lamina primary α phase and a β phase after the solution treatment at the α + β region. After aging treatment, the secondary α phase precipitates in the β matrix. The precipitation of the secondary α phase is closely related to heat treatment parameters—the volume fraction and size of the secondary α phase increase when increasing the solution temperature or aging time. At the same solution temperature and aging time, the secondary α phase became coarser, and the fraction decreased with increasing aging temperature. When Ti-35421 alloy was solution-treated at the α + β region for 1 h with aging surpassing 8 h, the tensile strength, yield strength, elongation and reduction of the area were achieved in a range of 1172.7–1459.0 MPa, 1135.1–1355.5 MPa, 5.2–11.8%, and 7.5–32.5%, respectively. The novel low-cost Ti-35421 alloy maintains mechanical properties and reduces the cost of materials compared with Ti-3Al-5Mo-5V-4Cr-2Zr (Ti-B19) alloy.

2018 ◽  
Vol 913 ◽  
pp. 109-117 ◽  
Author(s):  
Qing Yun Zhao ◽  
Si Rui Cheng ◽  
Li Dong Wang ◽  
Li Min Dong ◽  
Feng Lei Liu

The effects of heat treatment on microstructure and mechanical properties of Ti-38644 alloy were investigated by scanning electron microscope (SEM) and transmission electron microscopy (TEM) as well as uniaxial tensile test. The results show that when the solution temperature is lower than 845°C, the microstructure of Ti-38644 alloy is equiaxed β phase with the grain size of 20μm, and the tensile strength is about 960MPa. As raising solution temperature to 860°C, the grain size of Ti-38644 alloy increases to 100μm and the tensile strength decreased to 870MPa. There are a large number of secondary α phase precipitated from the grain boundaries and within grain of β phase undergoing aging treatment. Secondary α phase coarsens with increasing the aging temperature, leading to the decrease of tensile strength. After solution treatment at 815°C for 1.5h, water quenching plus aging at 520°C for 10h, air cooling, Ti-38644 alloy shows a better mechanical property with the tensile strength 1330MPa, elongation and reduction of area 10% and 45% respectively.


2018 ◽  
Vol 157 ◽  
pp. 02053 ◽  
Author(s):  
Eva Tillová ◽  
Mária Chalupová ◽  
Lenka Kuchariková ◽  
Juraj Belan ◽  
Denisa Závodská

The effect of solution treatment on mechanical properties (UTS, elongation, Brinell hardness) and microstructure (Si-morphology and Si-size) of an aluminium alloy (A356) used for casting cylinder heads was studied. The tests were carried out with specimens machined from the bulkheads of V8 engine blocks cast by the low pressure process. The samples were tested in as-cast and T6 heat treating conditions (solution heat treatment at 530°C with different time - 2, 3, 4, 5, 6, 7 hours, quenching in water at 20°C and precipitation hardened for 4 hour at 160°C). The results show that used heat treatment improves mechanical properties of the cylinder head casts. Tensile strength and hardness of specimens increase with solution treatment time. The hardness is a reflection of solution strengthening and silicon particle distribution in matrix. Solution temperature 530°C and 5 hours solution time is appropriate to obtain better morphology and distribution of Si particles in microstructure. Prolonged solution treatment (more than 5 hours) leads to a coarsening of the Si particles, while the numerical Si density decreases. As the particle density decreases, a fewer number of sites are available for crack nucleation, and hence, the fracture properties are improved. The data obtained from this study will be used to improve process control, and to help the selection of heat treatment of the casting for future products.


2017 ◽  
Vol 898 ◽  
pp. 1156-1162
Author(s):  
Xun Wang ◽  
Chao Zhao ◽  
Yan Gen Yu ◽  
Zong Qiang Luo ◽  
Wei Wen Zhang

The effects of solution treatment on the microstructure evolution of hot-extruded Cu-15Ni-8Sn alloy were investigated by optical microscope (OM), scanning electronic microscope (SEM), differential scanning calorimetry (DSC) and tensile testing, and the effects of solution temperature and time on the mechanical properties of the alloys were analyzed. The results indicated that, the γ-phases precipitated at first and then dissolved with the extension of the solution time during solutionizing at 800 C,the volume fraction of theγ-phase reached its peak at about 1h. However when solutionizing at 860°C, theγ-phase solely dissolved gradually with the extension of the solution time . In addition, a small amount of annealing twins appeared intragranular in the process of solution treatment. The γ-phase dissolution and the grain growth of α (Cu) were the main softening factors of the alloy during the solution treatment. Through overall consideration, the optimum solution treatment was annealing at 840°Cfor 1 h.


2012 ◽  
Vol 217-219 ◽  
pp. 1225-1229 ◽  
Author(s):  
Huseyin Selcuk Halkaci ◽  
Mevlut Turkoz ◽  
Osman Yiğit

Aluminum alloys have good properties such as high strength-to-weight ratio, corrosion resistance and relatively low cost. Nowadays they are primarily used as wrought and cast in many industries such as automotive, aviation and aerospace because of these properties. Aluminum alloys are classified into two categories as non-heat-treatable and heat-treatable. The mechanical properties of the heat-treatable alloys are improved by solution heat treatment and controlled ageing. While mechanical properties of some heat-treatable alloys, especially 2XXX series, become stable with natural ageing at room temperature within a few days, some of them are unstable and exhibit significant changes in properties even after many years. Heat treatment process of AA 2024 is very sensible and critical and therefore should be carefully performed. In this research, effects of the solution temperature, soaking time, heating rate and quenching delay condition of AA 2024 on the mechanical properties were investigated.


2011 ◽  
Vol 467-469 ◽  
pp. 257-262
Author(s):  
Guo Fa Mi ◽  
Jin Zhi Zhang ◽  
Hai Yan Wang

Alloys were produced by casting of Cu-Al-Fe-Be and Cu-Al-Fe-Ni aluminum bronzes and aged. The microstructures and mechanical properties were evaluated. The results indicated that solution and aging treatment can significantly improve the plasticity of Cu-Al-Fe-Be and Cu-Al-Fe-Ni, while the strength and hardness remained in the quenched level. Extending the aging time can effectively enhance the mechanical properties of alloys, and the longer the aging time, the higher the electric resistance of alloys. According to the results, the mechanical properties of the Cu-Al-Fe-Be alloy can be improved remarkably by solution treatment for 120 min at 950°C, followed by aging treatment for 120 min at 350°C, and quenched. While the most suitable heat treatment for the Cu-Al-Fe-Ni alloy was solution treatment 120 min at 950°C, followed by aging for 120 min at 450°C, and quenched. The experimental result also suggested that the Cu-Al-Fe-Be alloy possessed higher hardness and tensile strength compared to the Cu-Al-Fe-Ni alloy.


2014 ◽  
Vol 783-786 ◽  
pp. 2423-2428 ◽  
Author(s):  
Hideki Hosoda ◽  
Kenta Kasuya ◽  
Masaki Tahara ◽  
Tomonari Inamura ◽  
Shuichi Miyazaki

In order to develop new β (bcc) Ti alloys, the Ti-Fe-Sn system was focused and phase constitution, microstructure, mechanical properties of Ti-5mol%Fe-6mol%Sn and Ti-6mol%Fe-3mol%Sn were clarified in addition to aging effect. It was estimated by differential scanning calorimetry (DSC) that α phase is formed at temperature from 773-779K and that β transus temperature is 1019K in both the alloys. X-ray diffraction analysis revealed that, in both alloys, β single phase is formed after the solution treatment (ST) at 1273K followed by water quenching, while α phase is formed after the aging at 773K and 873K for 3.6ks. The formation of α phase is also confirmed by optical microscopy. The volume fraction of α phase reaches to 90% in Ti-5Fe-6Sn and 80% in Ti-6Fe-3Sn after the aging at 873K for 3.6ks. The 0.2% proof stress was increased by aging at 873K from 550MPa to 650MPa in Ti-5Fe-6Sn and 500MPa to 690MPa in Ti-6Fe-3Sn. Besides, apparent Young’s modulus measured by dynamic mechanical analysis was raised by the aging treatment. These changes in the mechanical properties were discussed in connection with α phase precipitation.


Metals ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 18
Author(s):  
Seongbin An ◽  
Minsuk Kim ◽  
Chaeeul Huh ◽  
Chungseok Kim

This study aims to develop the mechanical properties of the Al6Si2Cu aluminum alloy through the double-solution treatment. In addition to the Al matrix, large amounts of coarse eutectic Si, Al2Cu intermetallic, and Fe-rich phases were generated through thermo-calc simulation in agreement with the equilibrium phases. The eutectic Si phase is fragmented and spheroidized by the solution treatment as the heat treatment temperature and time increase. The Al2Cu intermetallic phase is dissolved into the Al matrix, resulting in an increase in both strength and elongation. The second-step solution temperature at 525 °C should be an optimum condition for enhancing the mechanical properties of the Al6Si2Cu aluminum alloy.


2020 ◽  
Vol 405 ◽  
pp. 357-364
Author(s):  
Lenka Kuchariková ◽  
Eva Tillová ◽  
Ivana Švecová

Al-Si-Cu alloy systems have a great importance in the casting industry due to their excellent castability, good mechanical properties and wear resistance. Addition of alloying elements, such as Mg and Cu, makes these alloys heat treatable. Improving of their mechanical properties allows their using in new, more demanding applications (e.g. engines, cylinder heads etc.). The most applied heat treatment for this alloy is a T6 (age hardening). Such a heat treatment is required for precipitation of the Al2Cu hardening dispersed phase that increases the mechanical properties of Al alloys. Therefore, the consequences of different solution heat treatment temperatures 505, 515 and 525 °C for AlSi9Cu3 and 515, 525 and 545 °C for AlSi12Cu1Fe cast alloys, with holding times 2, 4, 8, 16 and 32 hours, were investigated in this study. The effect of solution treatment was evaluated based on changes in microstructure (optical microscopy) and mechanical properties (hardness, impact energy and ultimate tensile strength). The study confirms the strengthening of the experimental alloys caused by application of optimum conditions of T6 and melting of the Cu-rich phases with application of inappropriate solution temperature, as well as distortion and changes of the testing bars.


2019 ◽  
Vol 944 ◽  
pp. 92-98
Author(s):  
Xu Qiao ◽  
Bo Long Li ◽  
Tong Bo Wang ◽  
Zuo Ren Nie

The served harsh environment of advanced aircraft engine puts forward higher requirements for high temperature titanium alloy performance. The optimized heat treatment technology provides effective theoretical basis for improving the microstructure and properties of high temperature titanium alloys. In this paper, we study the influence of different heat treatment systems on microstructure and mechanical properties of high temperature alloy with equiaxed structure, in order to obtain the corresponding relationship between the process and the microstructure performance of the alloy and the optimal heat treatment process. Analysis the effect of solution treatment on the primary α phase quantitatively by optical microscope and Image-Pro-Plus 6.0 software based on the forged high temperature titanium alloy in α+β phase region. Observe the precipitation of α2 phase and silicide by TEM, optimize the aging process according to hardness test. The results show that the content of primary a phase decrease from 63.3% at 920°C to 15.3% at 990°C with the increase of solution temperature. When the temperature rises to 980~990°C, the structure changes from equiaxed structure to α+β duplex microstructure. And change into lamellar structure when the solution temperature raise to 1010°C. The secondary α phase precipitates more fully when the aging temperature increases. And with increasing aging time, the trend of α2 phase growth become more significantly. The optimum heat treatment system obtained in this experimental is 990°C/1h/AC+700°C/5h/AC, and the α phase is about 15.3%. Hence, the excellent microstructure and properties match has been obtained.


Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5758
Author(s):  
Yunfang Liu ◽  
Yaqin Yang ◽  
Ming Yi ◽  
Jianmin Yu ◽  
Baocheng Li ◽  
...  

There is a new long-period stacking ordered structure in Mg–RE–Zn magnesium alloys, namely the LPSO phase, which can effectively improve the yield strength, elongation, and corrosion resistance of Mg alloys. According to different types of Mg–RE–Zn alloy systems, two transformation modes are involved in the heat treatment transformation process. The first is the alloy without LPSO phase in the as-cast alloy, and the MgxRE phase changes to 14H-LPSO phase. The second is the alloy containing LPSO phase in the as-cast state, and the 14H-LPSO phase is obtained by the transformations of 6H, 18R, and 24R. The effects of different solution parameters on the second phase of Mg–9Gd–2Y–2Zn–0.5Zr alloy were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The precipitation mechanism of 14H-LPSO phase during solution treatment was further clarified. At a solution time of 13 h, the grain size increased rapidly initially and then decreased slightly with increasing solution temperature. The analysis of the volume fraction of the second phase and lattice constant showed that Gd and Y elements in the alloy precipitated from the matrix and formed 14H-LPSO phase after solution treatment at 490 °C for 13 h. At this time, the hardness of the alloy reached the maximum of 74.6 HV. After solution treatment at 500 °C for 13 h, the solid solution degree of the alloy increases, and the grain size and hardness of the alloy remain basically unchanged.


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