scholarly journals Optimizing the Formation of Hydraulic Cylinder Surfaces, Taking into Account Their Microrelief Topography Analyzed during Different Operations

Machines ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 116
Author(s):  
Volodymyr Dzyura ◽  
Pavlo Maruschak
Keyword(s):  
Surface Roughness ◽  
Surface Structure ◽  
Surface Quality ◽  
Roughness Parameter ◽  
Hydraulic Cylinder ◽  
Homogeneous Surface ◽  
Finish Turning ◽  
Service Characteristics ◽  
Internal Surfaces ◽  
Surface Microgeometry

Causes of the in-service damage to hydrocylinder liners were investigated, and the requirements to their working surfaces were systematized. Roughness parameter Ra was found not to provide a precise estimate of the surface quality because its reduction did not affect surface microgeometry. Additionally, the surface quality was assessed by the Abbott-Firestone curve during the finishing operation. The optimized manufacturing technology for obtaining hydrocylinder liners was offered based on having the required microgeometry and surface quality provided by cutting operations. The quality and service characteristics of internal surfaces of hydrocylinder liners were improved by changing technological operations. In particular, the semi-finish turning was chosen to provide for the surface roughness parameter Ra within 6.3–8.0 μm and the roughness pitch parameter S within 0.4–0.6 mm and homogeneous surface structure. The finishing rolling was replaced by burnishing to form a regular microrelief.

Chemical Polishing Based Surface Finishing of 3D Printed Steel Components

2018 ◽  
Author(s):  
Pawan Tyagi ◽  
Tobias Goulet ◽  
Nitt Chuenprateep ◽  
Robert Stephenson ◽  
Rudolph Knott ◽  
...  
Keyword(s):  
Surface Roughness ◽  
High Surface ◽  
Roughness Parameter ◽  
Internal Surface ◽  
Chemical Polishing ◽  
Surface Finishing ◽  
Internal Surface Area ◽  
Internal Surfaces ◽  
Optical Profilometer ◽  
3D Printed

Reducing surface roughness is critical for improving the mechanical properties of metal 3D printed components. As produced laser sintered metal 3D printed components suffer from high surface roughness. This problem is enormously big for the 3D printed components with intricate geometries involving a large internal surface area. To address this issue, we performed chemical polishing of the 3D printed 316 steel components. After 30 minutes of chemical polishing the color of 3D printed steel components’ surface became dull grey to bright lustrous. According to optical profilometer study, the surface morphology improved dramatically. The Rq roughness parameter changed from ∼8 um to ∼0.6 um. We also applied chemical polishing on cubical metal 3D printed components with internal surfaces. This surface finishing method was equally effective for the internal and external surfaces.

Oberflächenstrukturierung von Zahnflanken*/Surface structuring of tooth flanks

2015 ◽  
Vol 105 (07-08) ◽  
pp. 487-494
Author(s):  
E. Uhlmann ◽  
C. Bäcker
Keyword(s):  
Surface Roughness ◽  
Specific Surface ◽  
Surface Structure ◽  
Surface Quality ◽  
Load Capacity ◽  
Surface Structuring ◽  
New Process ◽  
Generating Grinding

Im Hinblick auf eine nachhaltige Ressourcennutzung sowie steigende Anforderungen hinsichtlich der Belastung von Zahnrädern rücken neue Verfahrensvarianten zur Zahnradbearbeitung in den Fokus von Industrie und Wissenschaft. Derzeitige Forschungsaktivitäten beschäftigen sich mit der systematischen Analyse von kinematischen Modulationen beim Verzahnungsschleifen zur gezielten Oberflächenstrukturierung von Zahnflanken, die eine Verbesserung der Schmierbedingung im Wälzkontakt ermöglichen kann.   In view of increasing requirements regarding surface quality and load capacity of gears, new process strategies have been developed to structure the surface of tooth flanks. Using kinematic modulation in discontinuous generating grinding creates a specific surface structure and an improved surface roughness. Technological investigations were carried out to determine the effect of kinematic modulation on the work result, varying the frequency and the amplitude.

scholarly journals MATHEMATICAL MODELING IN THE STUDY OF ROUGHNESS AS APPLIED TO INTERNAL SURFACES

2019 ◽  
pp. 27-33
Author(s):  
Edward Zagidinovich Batmanov ◽  
Vladimir Pavlovich Bulgakov ◽  
Rasul Vagidovich Guseinov
Keyword(s):  
Mathematical Modeling ◽  
Mathematical Model ◽  
Surface Roughness ◽  
Metal Cutting ◽  
Roughness Parameter ◽  
Experiment Planning ◽  
Internal Thread ◽  
Mold Surface ◽  
Technological Parameters ◽  
Internal Surfaces

The article considers the problems of mathematical modeling roughness of surfaces obtained in the cutting process. Roughness is related with the technological parameters of the system “machine-fixture-tool-workpiece” and the problem of fine finish of internal threads. There have been analyzed the existing mathematical models of finished surface roughness and stated the need to develop a mathematical model of internal surface roughness. There has been worked out a mathematical model of threaded profile roughness of the internal thread made by the tap in the details made from high-strength corrosion-resistant DI-8 grade steel that is popular in ship equipment building, by using methods of planning experiments. Geometric parameters of the tap cutting part have been taken as independent: angle of the intake cone, face and rear grinding angles. There have been listed parameters for qualitative evaluating and rating sharpened surfaces that are given in GOST 2789-73: altitudinal, step, profile bearing surface parameters. A mean-square deviation of microroughness profile was suggested to use as a roughness parameter. Impression method was used to evaluate roughness, light section device МИС-11 of V.P. Linnik was used to measure mold surface roughness. The method of planning experiments of predicting the roughness of internal surfaces has been found efficient. Theoretical studies are based on metal cutting methods, as well on methods of experiment planning with application of regression analysis; experimental research was conducted under laboratory conditions by using a computation machine. The research results allow to greatly improve the surface finish technologies in shipbuilding.

scholarly journals Improving surface quality in selective laser melting based tool making

2021 ◽  
Author(s):  
Filippo Simoni ◽  
Andrea Huxol ◽  
Franz-Josef Villmer
Keyword(s):  
Surface Roughness ◽  
Additive Manufacturing ◽  
Surface Quality ◽  
Selective Laser Melting ◽  
Melting Process ◽  
Laser Remelting ◽  
Laser Melting ◽  
Great Cost ◽  
Starting Point ◽  
Processing Techniques

AbstractIn the last years, Additive Manufacturing, thanks to its capability of continuous improvements in performance and cost-efficiency, was able to partly replace and redefine well-established manufacturing processes. This research is based on the idea to achieve great cost and operational benefits especially in the field of tool making for injection molding by combining traditional and additive manufacturing in one process chain. Special attention is given to the surface quality in terms of surface roughness and its optimization directly in the Selective Laser Melting process. This article presents the possibility for a remelting process of the SLM parts as a way to optimize the surfaces of the produced parts. The influence of laser remelting on the surface roughness of the parts is analyzed while varying machine parameters like laser power and scan settings. Laser remelting with optimized parameter settings considerably improves the surface quality of SLM parts and is a great starting point for further post-processing techniques, which require a low initial value of surface roughness.

scholarly journals Influence of High-Productivity Process Parameters on the Surface Quality and Residual Stress State of AISI 316L Components Produced by Directed Energy Deposition

2021 ◽  
Author(s):  
Gabriele Piscopo ◽  
Alessandro Salmi ◽  
Eleonora Atzeni
Keyword(s):  
Surface Roughness ◽  
Residual Stresses ◽  
Surface Quality ◽  
Process Parameters ◽  
Energy Deposition ◽  
Industrial Applications ◽  
High Productivity ◽  
Directed Energy Deposition ◽  
Productivity Process ◽  
Directed Energy

AbstractThe production of large components is one of the most powerful applications of laser powder-directed energy deposition (LP-DED) processes. High productivity could be achieved, when focusing on industrial applications, by selecting the proper process parameters. However, it is of crucial importance to understand the strategies that are necessary to increase productivity while maintaining the overall part quality and minimizing the need for post-processing. In this paper, an analysis of the dimensional deviations, surface roughness and subsurface residual stresses of samples produced by LP-DED is described as a function of the applied energy input. The aim of this work is to analyze the effects of high-productivity process parameters on the surface quality and the mechanical characteristics of the samples. The obtained results show that the analyzed process parameters affect the dimensional deviations and the residual stresses, but have a very little influence on surface roughness, which is instead dominated by the presence of unmelted particles.

scholarly journals Influence of Relative Displacement on Surface Roughness in Longitudinal Turning of X37CrMoV5-1 Steel

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1317
Author(s):  
Michal Skrzyniarz ◽  
Lukasz Nowakowski ◽  
Edward Miko ◽  
Krzysztof Borkowski
Keyword(s):  
Surface Roughness ◽  
Standard Deviation ◽  
Surface Texture ◽  
Roughness Parameter ◽  
Relative Displacement ◽  
Edge Radius ◽  
Shaping Process ◽  
Feed Value ◽  
Longitudinal Turning ◽  
Final Effect

The shaping process of surface texture is complicated and depends on many factors and phenomena accompanying them. This article presents the author’s test stand for the measurement of relative displacements in a tool–workpiece system during longitudinal turning. The aim of this study was to determine the influence of edge radius on the relative displacement between the tool and workpiece. The cutting process was carried out with inserts with different edge radii for X37CrMoV5-1 steel. As a result of the research, vibration charts of the tool–workpiece system were obtained. In the range of feed 0.03–0.18 mm/rev, the values of the standard deviation of relative displacements in the x-axis were obtained in the range of 0.36–0.78 μm for the insert with an edge radius of rn = 48.8 μm. As a result of the work, it was determined that for the feed value of 0.12 mm/rev for all inserts, the relative displacements are the smallest. As the final effect, the formula for forecasting the Ra roughness parameter was presented.

scholarly journals Investigation on the Surface Quality Obtained during Trochoidal Milling of 6082 Aluminum Alloy

Machines ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 75
Author(s):  
Nikolaos E. Karkalos ◽  
Panagiotis Karmiris-Obratański ◽  
Szymon Kurpiel ◽  
Krzysztof Zagórski ◽  
Angelos P. Markopoulos
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Process Parameters ◽  
Manufacturing Industry ◽  
High Surface ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
High Surface Quality ◽  
Trochoidal Milling

Surface quality has always been an important goal in the manufacturing industry, as it is not only related to the achievement of appropriate geometrical tolerances but also plays an important role in the tribological behavior of the surface as well as its resistance to fatigue and corrosion. Usually, in order to achieve sufficiently high surface quality, process parameters, such as cutting speed and feed, are regulated or special types of cutting tools are used. In the present work, an alternative strategy for slot milling is adopted, namely, trochoidal milling, which employs a more complex trajectory for the cutting tool. Two series of experiments were initially conducted with traditional and trochoidal milling under various feed and cutting speed values in order to evaluate the capabilities of trochoidal milling. The findings showed a clear difference between the two milling strategies, and it was shown that the trochoidal milling strategy is able to provide superior surface quality when the appropriate process parameters are also chosen. Finally, the effect of the depth of cut, coolant and trochoidal stepover on surface roughness during trochoidal milling was also investigated, and it was found that lower depths of cut, the use of coolant and low values of trochoidal stepover can lead to a considerable decrease in surface roughness.

scholarly journals Skewness and Kurtosis: Important Parameters in the Characterization of Dental Implant Surface Roughness—A Computer Simulation

2011 ◽  
Vol 2011 ◽  
pp. 1-6 ◽  
Author(s):  
Karl Niklas Hansson ◽  
Stig Hansson
Keyword(s):  
Surface Roughness ◽  
Shear Strength ◽  
Roughness Parameter ◽  
Interface Shear Strength ◽  
Interface Shear ◽  
Implant Surface ◽  
Bone Response ◽  
Dental Implant Surface ◽  
Skewness And Kurtosis

The surface roughness affects the bone response to dental implants. A primary aim of the roughness is to increase the bone-implant interface shear strength. Surface roughness is generally characterized by means of surface roughness parameters. It was demonstrated that the normally used parameters cannot discriminate between surfaces expected to give a high interface shear strength from surfaces expected to give a low interface shear strength. It was further demonstrated that the skewness parameter can do this discrimination. A problem with this parameter is that it is sensitive to isolated peaks and valleys. Another roughness parameter which on theoretical grounds can be supposed to give valuable information on the quality of a rough surface is kurtosis. This parameter is also sensitive to isolated peaks and valleys. An implant surface was assumed to have a fairly well-defined and homogenous “semiperiodic” surface roughness upon which isolated peaks were superimposed. In a computerized simulation, it was demonstrated that by using small sampling lengths during measurement, it should be possible to get accurate values of the skewness and kurtosis parameters.

Observation in the Surface Roughness of Silicon Wafer during Semi-Fixed Abrasive Machining with Large Grains

2009 ◽  
Vol 69-70 ◽  
pp. 253-257
Author(s):  
Ping Zhao ◽  
Jia Jie Chen ◽  
Fan Yang ◽  
K.F. Tang ◽  
Ju Long Yuan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Silicon Wafer ◽  
Processing Parameters ◽  
Wafer Surface ◽  
Abrasive Machining ◽  
Fixed Abrasive ◽  
Is Failure ◽  
Better Than

Semi-fixed abrasive is a novel abrasive. It has a ‘trap’ effect on the hard large grains that can prevent defect effectively on the surface of the workpiece which is caused by large grains. In this paper, some relevant experiments towards silicon wafers are carried out under the different processing parameters on the semi-fixed abrasive plates, and 180# SiC is used as large grains. The processed workpieces’ surface roughness Rv are measured. The experimental results show that the surface quality of wafer will be worse because of higher load and faster rotating velocity. And it can make a conclusion that the higher proportion of bond of the plate, the weaker of the ‘trap’ effect it has. Furthermore the wet environment is better than dry for the wafer surface in machining. The practice shows that the ‘trap’ effect is failure when the workpiece is machined by abrasive plate which is 4.5wt% proportion of bond in dry lapping.

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