scholarly journals Influence of Membrane Vibration on Particles Rejection Using a Slotted Pore Membrane Microfiltration

Membranes ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 709
Author(s):  
Asmat Ullah ◽  
Kamran Alam ◽  
Saad Ullah Khan ◽  
Victor M. Starov

A new method is proposed to increase the rejection in microfiltration by applying membrane oscillation, using a new type of microfiltration membrane with slotted pores. The oscillations applied to the membrane surface result in reduced membrane fouling and increased separation efficiency. An exact mathematical solution of the flow in the surrounding solution outside the oscillating membrane is developed. The oscillation results in the appearance of a lift velocity, which moves oil particles away from the membrane. The latter results in both reduced membrane fouling and increased oil droplet rejection. This developed model was supported by the experimental results for oil water separation in the produced water treatment. It was proven that the oil droplet concentration was reduced notably in the permeate, due to the membrane oscillation, and that the applied shear rate caused by the membrane oscillation also reduced pore blockage. A four-times lower oil concentration was recorded in the permeate when the membrane vibration frequency was 25 Hz, compared to without membrane vibration. Newly generated microfiltration membranes with slotted pores were used in the experiments.

Author(s):  
Asmat Ullah ◽  
Kalam Alam ◽  
Saad Ullah Khan ◽  
Victor M. Starov

A new method is proposed to increase rejection in microfiltration by applying membrane oscillation using a new type of microfiltration membranes with slotted pores. The oscillations applied to the membrane surface result in reducing membrane fouling and increasing separation efficiency. An exact mathematical solution of the flow in the surrounding solution outside the oscillating membrane is developed. The oscillation results in appearance of the lift velocity, which moves oil particles away from the membrane. The latter results in both reducing membrane fouling and increasing oil droplets rejection. This developed model was supported by the experimental results for oil water separation in produced water treatment. It was proven that oil droplet concentration reduced notably in the permeate due to the membrane oscillation and that applied shear rate caused by the membrane oscillation is also reduce pore blockage. New generation of microfiltration membranes with slotted pores was used in the experiments.


2021 ◽  
Vol 18 (4) ◽  
pp. 887-899
Author(s):  
Yanling Tian ◽  
Jiekai Feng ◽  
Zexin Cai ◽  
Jiaqi Chao ◽  
Dawei Zhang ◽  
...  

AbstractReckless discharge of industrial wastewater and domestic sewage as well as frequent leakage of crude oil have caused serious environmental problems and posed severe threat to human survival. Various nature inspired superhy-drophobic surfaces have been successfully applied in oily water remediation. However, further improvements are still urgently needed for practical application in terms of facile synthesis process and long-term durability towards harsh environment. Herein, we propose a simple one-step dodecyl mercaptan functionalization method to fabricate Super-hydrophobic-Superoleophilic Copper Mesh (SSCM). The prepared SSCM possesses excellent water repellence and oil affinity, enabling it to successfully separate various oil-water mixtures with high separation efficiency (e.g., > 99% for hexadecane-water mixture). The SSCM retains high separating ability when hot water and strong corrosive aqueous solutions are used to simulate oil-water mixtures, indicating remarkable chemical durability of the dodecyl mercaptan functionalized copper mesh. Additionally, the efficiency can be well maintained during 50 cycles of separation, and the water repellence is even stable after storage in air for 120 days, demonstrating the reusability and long-term stability of the SSCM. Furthermore, the functionalized mesh also shows good mechanical robustness towards abrasion by sandpaper, and oil-water separation efficiency of > 96% can be obtained after 10 cycles of abrasion. The reported one-step dodecyl mercaptan functionalization could be a simple method for increasing the water repellence of copper mesh, and thereby be a great candidate for treating large-scale oily wastewater in harsh environments.


2021 ◽  
Author(s):  
Steinar Asdahl ◽  
Johann Jansen van Rensburg ◽  
Martin Einarson Waag ◽  
Rune Glenna Nilssen

Abstract Traditionally, produced water from production separators is handled by multiple steps and different technologies in order to meet the required quality for either discharge or reinjection of the water. The development of the latest Compact Flotation Unit (CFU) technology has unlocked the potential for savings on cost, complexity, footprint and weight for the produced water treatment system. The developed CFU technology has proven applicable through field testing as a single treatment technology for reducing Oil-in-Water (OiW) content directly from tie-in at separator and still meet stringent requirements for outlet OiW quality. Field tests were conducted with inlet OiW concentration ranging from 200-2000 ppm, achieving results in the range 2.5 to 21 ppm only with a two-stage latest generation CFU. Compared to a traditional produced water system setup consisting of de-oiling hydrocyclones and a horizontal degassing vessel, the savings in footprint and operational weight is estimated to 54 % and 53 % respectively utilizing a two-stage CFU for a system with a design capacity of 76.000 BWPD. Furthermore, the development of the latest generation CFU technology has enabled the retrofit concept, incorporating the developed CFU internals into existing gravity separation based produced water vessels, converting them to more efficient flotation vessels with increased capacity. For brownfield and debottlenecking applications, operators are challenged by increasing water cut from maturing wells, and as a result exceeding the facilities design capacity for produced water treatment. This challenge is often further reinforced by increasingly stricter environmental legislation for OiW content for discharge or re-injection. The retrofit concept will offer a highly cost-, footprint- and weight-efficient solutions to these challenges utilizing existing vessels. Benefits of the retrofit concept: Bring proven and unique performance of the technology to other produced water separation vessels helping the operators improve the separation efficiency and increase throughput while meeting discharge requirementsShort execution time compared to installation of new process equipmentLow cost compared to installation of new process equipmentUtilization of existing equipment saves valuable footprint.


Author(s):  
Sina Jahangiri Mamouri ◽  
Volodymyr V. Tarabara ◽  
André Bénard

Deoiling of produced or impaired waters associated with oil and gas production represents a significant challenge for many companies. Centrifugation, air flotation, and hydrocyclone separation are the current methods of oil removal from produced water [1], however the efficiency of these methods decreases dramatically for droplets smaller than approximately 15–20 μm. More effective separation of oil-water mixtures into water and oil phases has the potential to both decrease the environmental footprint of the oil and gas industry and improve human well-being in regions such as the Gulf of Mexico. New membrane separation processes and design of systems with advanced flow management offer tremendous potential for improving oil-water separation efficacy. However, fouling is a major challenge in membrane separation [2]. In this study, the behavior of oil droplets and their interaction with crossflow filtration (CFF) membranes (including membrane fouling) is studied using computational fluid dynamics (CFD) simulations. A model for film formation on a membrane surface is proposed for the first time to simulate film formation on membrane surfaces. The bulk multiphase flow is modeled using an Eulerian-Eulerian multiphase flow model. A wall film is developed from mass and momentum balances [3] and implemented to model droplet deposition and membrane surface blockage. The model is used to predict film formation and subsequent membrane fouling, and allow to estimate the actual permeate flux. The results are validated using available experimental data.


2021 ◽  
Author(s):  
Abdelhak Ladmia ◽  
Dr. Younes bin Darak Al Blooshi ◽  
Abdullah Alobedli ◽  
Dragoljub Zivanov ◽  
Myrat Kuliyev ◽  
...  

Abstract The expected profiles of the water produced from the mature ADNOC fields in the coming years imply an important increase and the OPEX of the produced and injected water will increase considerably. This requires in-situ water separation and reinjection. The objective of in-situ fluid separation is to reduce the cost of handling produced water and to extend the well natural flow performance resulting in increased and accelerated production. The current practice of handling produced water is inexpensive in the short term, but it can affect the operating cost and the recovery in the long term as the expected water cut for the next 10-15 years is forecasted to incease significantly. A new water management tool called downhole separation technology was developed. It separates oil and & gas from associated water inside the wellbore to be reinjected back into the disposal wells. The Downhole Oil Water Separation (DHOWS) Technology is one of the key development strategies that can reduce considerable amounts of produced water, improve hydrocarbon recovery, and minimize field development cost by eliminating surface water treatment and handling costs. The main benefits of DHOWS include acceleration of oil offtake, reduction of production cost, lessening produced water volumes, and improved utilization of surface facilities. In effect, DHOWS technologies require specific design criteria to meet the objectives of the well. Therefore, multi--discipline input data are needed to install an effective DHOWS with a robust design that economically outperforms and boosts oil and/or gas productions. This paper describes the fundamental criteria and workflow for selecting the most suitable DHOWS design for new and sidetracked wells to deliver ADNOC production mandates in a cost-effective manner while meeting completion requirements and adhering to reservoir management guidelines.


2019 ◽  
Vol 2019 ◽  
pp. 1-8 ◽  
Author(s):  
Peng Hong ◽  
Zhu Liu ◽  
Yang Gao ◽  
Yubin Chen ◽  
Mingxun Zhuang ◽  
...  

Superhydrophobic sponge as potential absorbing material for oil/water separation is attracting great attention recently. However, there are still some challenges to feasibly fabricate superhydrophobic sponge with large scale and low cost. Herein, a novel photochromic superhydrophobic melamine sponge (PDMS-SP sponge) is fabricated by facilely dip-coating and thermocuring of hydroxyl-terminated polydimethylsiloxanes mixed with photochromic spiropyran. FT-IR, EDS, and XPS results confirm the successful coating of PDMS-SP upon melamine sponge. The resultant sponge not only possesses excellent water repellency with a contact angle of 154.5° and oil-water separation efficiency with an oil absorption capacity of 48–116 folds of itself weight, but also shows photochromic phenomenon between colorless and purple when it is successively exposed to UV irradiation and visible light.


2016 ◽  
Vol 32 (6) ◽  
Author(s):  
Subrata Mondal

AbstractProduced water (PW) from the oil/gas field is an important waste stream. Due to its highly pollutant nature and large volume of generation, the management of PW is a significant challenge for the petrochemical industry. The treatment of PW can improve the economic viability of oil and gas exploration, and the treated water can provide a new source of water in the water-scarce region for some beneficial uses. The reverse osmosis (RO) and selective nanofiltration (NF) membrane treatment of PW can reduce the salt and organic contents to acceptable levels for some beneficial uses, such as irrigation, and different industrial reuses. However, membrane fouling is a major obstacle for the membrane-based treatment of PW. In this review, the author discusses the polymeric membrane (mainly RO/NF) fouling during PW treatment. Membrane fouling mechanisms by various types of foulants, such as organic, inorganic, colloidal, and biological matters, are discussed. The review concludes with some of the measures to control fouling by membrane surface modification approaches.


Polymers ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 775 ◽  
Author(s):  
Fei Sun ◽  
Ting-Ting Li ◽  
Haitao Ren ◽  
Qian Jiang ◽  
Hao-Kai Peng ◽  
...  

This study aims to produce polypropylene (PP)/titanium dioxide (TiO2) melt-blown membranes for oil/water separation and photocatalysis. PP and different contents of TiO2 are melt-blended to prepare master batches using a single screw extruder. The master batches are then fabricated into PP/TiO2 melt-blown membranes. The thermal properties of the master batches are analyzed using differential scanning calorimetry and thermogravimetric analysis, and their particle dispersion and melt-blown membrane morphology are evaluated by scanning electron microscopy. TiO2 loaded on melt-blown membranes is confirmed by X-ray diffraction (XRD). The oil/water separation ability of the melt-blown membranes is evaluated to examine the influence of TiO2 content. Results show that the thermal stability and photocatalytic effect of the membranes increase with TiO2 content. TiO2 shows a good dispersion in the PP membranes. After 3 wt.% TiO2 addition, crystallinity increases by 6.4%, thermal decomposition temperature increases by 25 °C compared with pure PP membranes. The resultant PP/TiO2 melt-blown membrane has a good morphology, and better hydrophobicity even in acetone solution or 6 h ultraviolet irradiation, and a high oil flux of about 15,000 L·m−2·h−1. Moreover, the membranes have stabilized oil/water separation efficiency after being repeatedly used. The proposed melt-blown membranes are suitable for mass production for separating oil from water in massively industrial dyeing wastewater.


2019 ◽  
Vol 43 (39) ◽  
pp. 15823-15831 ◽  
Author(s):  
Zixuan Zhou ◽  
Lejing Liu ◽  
Weizhong Yuan

A superhydrophobic PLA electrospun nanofibrous membrane surface-functionalized with TiO2 nanoparticles and methyltrichlorosilane can achieve oil/water separation and methylene blue adsorption.


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