A Wall Film Model for Membrane Fouling

2018 ◽  
Author(s):  
Sina Jahangiri Mamouri ◽  
Volodymyr V. Tarabara ◽  
André Bénard
Keyword(s):  
Multiphase Flow ◽  
Membrane Fouling ◽  
Oil And Gas ◽  
Membrane Separation ◽  
Film Formation ◽  
Membrane Surface ◽  
Permeate Flux ◽  
Water Separation ◽  
Wall Film ◽  
Oil Water

Deoiling of produced or impaired waters associated with oil and gas production represents a significant challenge for many companies. Centrifugation, air flotation, and hydrocyclone separation are the current methods of oil removal from produced water [1], however the efficiency of these methods decreases dramatically for droplets smaller than approximately 15–20 μm. More effective separation of oil-water mixtures into water and oil phases has the potential to both decrease the environmental footprint of the oil and gas industry and improve human well-being in regions such as the Gulf of Mexico. New membrane separation processes and design of systems with advanced flow management offer tremendous potential for improving oil-water separation efficacy. However, fouling is a major challenge in membrane separation [2]. In this study, the behavior of oil droplets and their interaction with crossflow filtration (CFF) membranes (including membrane fouling) is studied using computational fluid dynamics (CFD) simulations. A model for film formation on a membrane surface is proposed for the first time to simulate film formation on membrane surfaces. The bulk multiphase flow is modeled using an Eulerian-Eulerian multiphase flow model. A wall film is developed from mass and momentum balances [3] and implemented to model droplet deposition and membrane surface blockage. The model is used to predict film formation and subsequent membrane fouling, and allow to estimate the actual permeate flux. The results are validated using available experimental data.

The Effect of Flow Pulsation on Ultrafiltration System Limiting Flux Behavior

2013 ◽  
Author(s):  
Chyouhwu Brian Huang ◽  
Hung-Shyong Chen
Keyword(s):  
Membrane Filtration ◽  
Concentration Polarization ◽  
Membrane Separation ◽  
Membrane Surface ◽  
Paper Industry ◽  
Surface Concentration ◽  
Permeate Flux ◽  
Filtration Time ◽  
Protection Systems ◽  
Oil Water

Ultrafiltration (UF) is an important industrial operation and is found in the food industry, separation of oil-water emulsions, treatment effluents from the pulp and paper industry, and environmental protection systems. Despite being widely used in these areas, UF systems exhibit a limiting flux behavior caused by concentration polarization on the membrane surface. Concentration polarization can be severe in macromolecular solutions due to low diffusivity on membrane separation and both mechanical and chemical methods have been used to reduce this phenomenon. This study introduces a new mechanical method that improves the performance of membrane separation and decreases concentration polarization. It involves pulsing the feed flow discontinuously and based on our results, feed flow velocity and solution bypass/membrane filtration time ratio are two vital factors when it comes to improving permeate flux. The proposed method is expected to find wide application, particularly in the processing of macromolecular solution.

scholarly journals Sonicated membrane separation

2018 ◽  
Vol 14 (s1) ◽  
pp. 89-99
Author(s):  
Balázs Lemmer ◽  
Szabolcs Kertész ◽  
Gábor Keszthelyi-Szabó ◽  
Kerime Özel ◽  
Cecilia Hodúr
Keyword(s):  
Membrane Fouling ◽  
Membrane Separation ◽  
Fermentation Broth ◽  
Membrane Surface ◽  
Permeate Flux ◽  
Separation Processes ◽  
Xylanase Enzyme ◽  
Stirred Cell ◽  
Hydrolysis Of

Membrane separation processes are currently proven technologies in many areas. The main limitation of these processes is the accumulation of matter at the membrane surface which leads to two phenomena: concentration polarization and membrane fouling. According to the publications of numerous authors permeate flux could be increased by sonication. Our work focuses on separation of real broth by sonicated ultrafiltration. The broth was originated from hydrolysis of grounded corn-cob by xylanase enzyme. The filtration was carried out in a laboratory batch stirred cell with a sonication rod sonicator. In our work the effect of the stirring, the intensity of sonication and the membrane-transducer distance was studied on the efficiency of the ultrafiltration and on the quality of separated enzymes. Results reveal that xylanase enzyme can be effectively separated from real fermentation broth by ultrafiltration and enzymes keep their activity after the process. Enzyme activity tests show that low energy sonication is not harmful to the enzyme.

scholarly journals Development of Red Clay Ultrafiltration Membranes for Oil-Water Separation

Crystals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 248
Author(s):  
Saad A. Aljlil
Keyword(s):  
Ceramic Membrane ◽  
Applied Pressure ◽  
Operating Pressure ◽  
Permeate Flux ◽  
Carbon Membrane ◽  
Red Clay ◽  
Water Separation ◽  
Water Emulsion ◽  
Cross Flow Filtration ◽  
Oil Water

In this study, a red clay/nano-activated carbon membrane was investigated for the removal of oil from industrial wastewater. The sintering temperature was minimized using CaF2 powder as a binder. The fabricated membrane was characterized by its mechanical properties, average pore size, and hydrophilicity. A contact angle of 67.3° and membrane spore size of 95.46 nm were obtained. The prepared membrane was tested by a cross-flow filtration process using an oil-water emulsion, and showed a promising permeate flux and oil rejection results. During the separation of oil from water, the flux increased from 191.38 to 284.99 L/m2 on increasing the applied pressure from 3 to 6 bar. In addition, high water permeability was obtained for the fabricated membrane at low operating pressure. However, the membrane flux decreased from 490.28 to 367.32 L/m2·h due to oil deposition on the membrane surface; regardless, the maximum oil rejection was 99.96% at an oil concentration of 80 NTU and a pressure of 5 bar. The fabricated membrane was negatively charged, as were the oil droplets, thereby facilitating membrane purification through backwashing. The obtained ceramic membrane functioned well as a hydrophilic membrane and showed potential for use in oil wastewater treatment.

Electroflocculation as potential pretreatment in colloid ultrafiltration

2006 ◽  
Vol 6 (1) ◽  
pp. 69-78 ◽  
Author(s):  
T. Harif ◽  
M. Hai ◽  
A. Adin
Keyword(s):  
Membrane Fouling ◽  
Colloidal Suspension ◽  
Membrane Surface ◽  
Constant Current ◽  
Permeate Flux ◽  
Batch Mode ◽  
Membrane Behavior ◽  
Flux Decline ◽  
Stainless Steel Cathode ◽  
Marginal Improvement

Electroflocculation (EF) is a coagulation/flocculation process in which active coagulant species are generated in situ by electrolytic oxidation of an appropriate anode material. The effect of colloidal suspension pretreatment by EF on membrane fouling was measured by flux decline at constant pressure. An EF cell was operated in batch mode and comprised two flat sheet electrodes, an aluminium anode and stainless steel cathode, which were immersed in the treated suspension, and connected to an external DC power supply. The cell was run at constant current between 0.06–0.2A. The results show that pre-EF enhances the permeate flux at pH 5 and 6.5, but only marginal improvement is observed at pH 8. At all pH values cake formation on the membrane surface was observed. The differences in membrane behavior can be explained by conventional coagulation theory and transitions between aluminium mononuclear species which affect particle characteristics and consequently cake properties. At pH 6.5, where sweep floc mechanism dominates due to increased precipitation of aluminium hydroxide, increased flux rates were observed. It is evident that EF can serve as an efficient pretreatment to ultrafiltration of colloid particles.

scholarly journals Influence of Membrane Vibration on Particles Rejection Using a Slotted Pore Membrane Microfiltration

Membranes ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 709
Author(s):  
Asmat Ullah ◽  
Kamran Alam ◽  
Saad Ullah Khan ◽  
Victor M. Starov
Keyword(s):  
Membrane Fouling ◽  
Produced Water ◽  
Separation Efficiency ◽  
Membrane Surface ◽  
Water Separation ◽  
Oil Droplet ◽  
Pore Blockage ◽  
Oil Water Separation ◽  
Microfiltration Membranes ◽  
Membrane Vibration

A new method is proposed to increase the rejection in microfiltration by applying membrane oscillation, using a new type of microfiltration membrane with slotted pores. The oscillations applied to the membrane surface result in reduced membrane fouling and increased separation efficiency. An exact mathematical solution of the flow in the surrounding solution outside the oscillating membrane is developed. The oscillation results in the appearance of a lift velocity, which moves oil particles away from the membrane. The latter results in both reduced membrane fouling and increased oil droplet rejection. This developed model was supported by the experimental results for oil water separation in the produced water treatment. It was proven that the oil droplet concentration was reduced notably in the permeate, due to the membrane oscillation, and that the applied shear rate caused by the membrane oscillation also reduced pore blockage. A four-times lower oil concentration was recorded in the permeate when the membrane vibration frequency was 25 Hz, compared to without membrane vibration. Newly generated microfiltration membranes with slotted pores were used in the experiments.

scholarly journals Hybrid System Coupling Moving Bed Bioreactor with UV/O3 Oxidation and Membrane Separation Units for Treatment of Industrial Laundry Wastewater

Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2648
Author(s):  
Sylwia Mozia ◽  
Magdalena Janus ◽  
Sławomira Bering ◽  
Krzysztof Tarnowski ◽  
Jacek Mazur ◽  
...  
Keyword(s):  
Membrane Fouling ◽  
Membrane Separation ◽  
Oxygen Demand ◽  
Membrane System ◽  
Permeate Flux ◽  
Moving Bed ◽  
System A ◽  
Water Recycle ◽  
Recycle And Reuse ◽  
System Coupling

This paper describes the investigations on the possibilities of treatment of wastewater generated in an industrial laundry with application of a combined biological-photooxidation- membrane system aimed at water recycle and reuse. The two treatment schemes were compared: 1) scheme A consisting of a treatment in a moving bed biological reactor (MBBR) followed by microfiltration (MF) and nanofiltration (NF), and 2) scheme B comprising MBBR followed by oxidation by photolysis enhanced with in situ generated O3 (UV/O3) after which MF and NF were applied. The removal efficiency in MBBR reached 95–97% for the biochemical oxygen demand; 90–93% for the chemical oxygen demand and 89–99% for an anionic and a nonionic surfactants. The application of UV/O3 system allowed to decrease the content of the total organic carbon by 68% after 36 h of operation with a mineralization rate of 0.36 mg/L·h. Due to UV/O3 pretreatment, a significant mitigation of membrane fouling in the case of both MF and NF processes was achieved. The MF permeate flux in the system B was over two times higher compared to that in the system A. Based on the obtained results it was concluded that the laundry wastewater pretreated in the MBBR-UV/O3-MF-NF system could be recycled to any stage of the laundry process.

scholarly journals Zwitterion-Modified Ultrafiltration Membranes for Permian Basin Produced Water Pretreatment

Water ◽  
2019 ◽  
Vol 11 (8) ◽  
pp. 1710 ◽  
Author(s):  
Mirjalal Babayev ◽  
Hongbo Du ◽  
Venkata S. V. Botlaguduru ◽  
Raghava R. Kommalapati
Keyword(s):  
Membrane Fouling ◽  
Oil And Gas ◽  
Produced Water ◽  
Forward Osmosis ◽  
Dip Coating ◽  
Permeate Flux ◽  
Permian Basin ◽  
Water Pretreatment ◽  
Uf Membranes ◽  
Surface Modified

Unconventional oil and gas extraction generates large quantities of produced water (PW). Due to strict environmental regulations, it is important to recover and reuse PW. In this study, commercial polyethersulfone (PES) ultrafiltration (UF) membranes were surface-modified with zwitterionic polymer 3-(3,4-Dihydroxyphenyl)-l-alanine (l-DOPA) solution to alleviate membrane fouling during the ultrafiltration of shale oil PW of the Permian Basin. UF membranes were coated in l-DOPA solution by using a dip coating technique. Membrane characterization tests confirmed successful l-DOPA coating on UF membranes. While performing the experiments, permeate flux behaviors of the uncoated and coated membranes and antifouling resistance of the zwitterionic coating were evaluated. Among the coated UF membranes with varying coating times from one day to three days, the three-day coated UF membrane showed a good flux performance and the highest fouling resistance. The flux reduced by 38.4% for the uncoated membrane, while the reduction was 16% for the three-day coated membrane after the 5 h ultrafiltration of PW. Both improvements of the flux performance and recovery ratio are attributed to a negatively-charged surface developed on the membranes after the zwitterionic coating. The UF pretreatment also improved the flux behavior of the later forward osmosis (FO) process for PW treatment.

Polymeric membranes for produced water treatment: an overview of fouling behavior and its control

2016 ◽  
Vol 32 (6) ◽  
Author(s):  
Subrata Mondal
Keyword(s):  
Membrane Fouling ◽  
Oil And Gas ◽  
Produced Water ◽  
Membrane Surface ◽  
Polymeric Membrane ◽  
Gas Field ◽  
Oil And Gas Exploration ◽  
Beneficial Uses ◽  
Water Scarce ◽  
Membrane Treatment

AbstractProduced water (PW) from the oil/gas field is an important waste stream. Due to its highly pollutant nature and large volume of generation, the management of PW is a significant challenge for the petrochemical industry. The treatment of PW can improve the economic viability of oil and gas exploration, and the treated water can provide a new source of water in the water-scarce region for some beneficial uses. The reverse osmosis (RO) and selective nanofiltration (NF) membrane treatment of PW can reduce the salt and organic contents to acceptable levels for some beneficial uses, such as irrigation, and different industrial reuses. However, membrane fouling is a major obstacle for the membrane-based treatment of PW. In this review, the author discusses the polymeric membrane (mainly RO/NF) fouling during PW treatment. Membrane fouling mechanisms by various types of foulants, such as organic, inorganic, colloidal, and biological matters, are discussed. The review concludes with some of the measures to control fouling by membrane surface modification approaches.

A review on membrane applications and transport mechanisms in vacuum membrane distillation

2017 ◽  
Vol 34 (1) ◽  
Author(s):  
Rakesh Baghel ◽  
Sushant Upadhyaya ◽  
Kailash Singh ◽  
Satyendra P. Chaurasia ◽  
Akhilendra B. Gupta ◽  
...  
Keyword(s):  
Membrane Fouling ◽  
Membrane Separation ◽  
Critical Evaluation ◽  
Experimental Studies ◽  
Membrane Distillation ◽  
Permeate Flux ◽  
Separation Processes ◽  
Vacuum Membrane Distillation ◽  
Polarization Coefficient ◽  
The Impact

AbstractThe main aim of this article is to provide a state-of-the-art review of the experimental studies on vacuum membrane distillation (VMD) process. An introduction to the history of VMD is carried out along with the other membrane distillation configurations. Recent developments in process, characterization of membrane, module design, transport phenomena, and effect of operating parameters on permeate flux are discussed for VMD in detail. Several heat and mass transfer correlations obtained by various researchers for different VMD modules have been discussed. The impact of membrane fouling with its control in VMD is discussed in detail. In this paper, temperature polarization coefficient and concentration polarization coefficient are elaborated in detail. Integration of VMD with other membrane separation processes/industrial processes have been explained to improve the performance of the system and make it more energy efficient. A critical evaluation of the VMD literature is incorporated throughout this review.

Influence of humic acid on the long-term performance of direct contact membrane distillation

2018 ◽  
Vol 30 (1) ◽  
pp. 109-120 ◽  
Author(s):  
Dong-Wan Cho ◽  
Gihoon Kwon ◽  
Jeongmin Han ◽  
Hocheol Song
Keyword(s):  
Humic Acid ◽  
Membrane Fouling ◽  
Coalbed Methane ◽  
Direct Contact ◽  
Membrane Surface ◽  
Membrane Distillation ◽  
Permeate Flux ◽  
Direct Contact Membrane Distillation ◽  
High Level

In this study, the influence of humic acid on the treatment of coalbed methane water by direct contact membrane distillation was examined with bench-scale test unit. During short-term distillation (1000 min), high level of humic acid above 50 ppm resulted in significant decrease in permeate flux, while low level of humic acid (∼2 ppm) had little influence on the flux. For the long-term distillation (5000 min), the flux decline began at 3400 min in the presence of 5 ppm humic acid and 5 mM Ca2+, and decreased to ∼40% of initial flux at 5000 min. The spectroscopic analysis of the membrane used revealed that the surface was covered by hydrophilic layers mainly composed of calcite. The membrane fouling effect of humic acid became more significant in the presence of Ca2+ due to more facile calcite formation on the membrane surface. It was demonstrated that humic acid enhanced CaCO3 deposition on the membrane surfaces, thereby expediting the scaling phenomenon.

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