scholarly journals Versatile Polypropylene Copolymers from a Pilot-Scale Spheripol II Process

Polymers ◽  
2020 ◽  
Vol 12 (4) ◽  
pp. 751
Author(s):  
Xiong Wang ◽  
Renwei Xu ◽  
Wenqian Kang ◽  
Jie Fan ◽  
Xiaoyu Han ◽  
...  
Keyword(s):  
Impact Strength ◽  
Gas Phase ◽  
Flexural Modulus ◽  
Nucleating Agent ◽  
Pilot Scale ◽  
Molecular Structures ◽  
Optical Transparency ◽  
Phase Size ◽  
Rubber Phase ◽  
The Impact

Polypropylene (PP) is one of the most widely used polymers. In this paper, three types of PPs including random PP, impact PP, and impact PP with high clarity, were prepared through a 75 kg/h pilot-scale Spheripol II process. The three produced PPs were produced by the selection or combination the two loops and gas phase reactor and controlling the comonomer and hydrogen concentrations. The three prepared PPs then were pelleted with the clarified nucleating agent NX 8000 and tested for mechanical, thermal, and optical properties. Their molecular structures and rubber phase size were also investigated by GPC, 13C NMR, temperature rising elution fractionation (TREF), XRD, SEM analysis, etc. The results showed that the random PP (PP-1) and the impact PP with high clarity (PP-3) obtained excellent optical transparency with a haze of 12.5% and 13.5% due to their small rubber phase size (roughly ≤ 100 nm), while the impact PP (PP-2) obtained bad transparency with a haze of 98.8% due to the large rubber phase size (about 1 μm) caused by the poor thermal compatibility with the PP matrix. The rubber phase content and ethylene/propylene sequence distributions of the three PPs varied much and resulted in different impact strengths and stiffness properties. PP-2 had a high impact strength of 14.5 kJ/m2 due to the rubber phase generated in the gas phase reactor. Except for the optical transparency, PP-3 gained stiffness and toughness, with 914 MPa of flexural modulus and 25.1 kJ/m2 of impact strength due to the unique molecular structure of its rubber phase.

Impact Strength, Flexural Modulus and Wear Rate of PMMA Composites Reinforced by Eggshell Powders

2020 ◽  
Vol 38 (7A) ◽  
pp. 960-966
Author(s):  
Aseel M. Abdullah ◽  
Hussein Jaber ◽  
Hanaa A. Al-Kaisy
Keyword(s):  
Impact Strength ◽  
Wear Rate ◽  
Flexural Modulus ◽  
Matrix Material ◽  
Weight Fraction ◽  
Pure Pmma ◽  
Calcination Process ◽  
The Matrix ◽  
The Impact ◽  
Interface Bond

In the present study, the impact strength, flexural modulus, and wear rate of poly methyl methacrylate (PMMA) with eggshell powder (ESP) composites have been investigated. The PMMA used as a matrix material reinforced with ESP at two different states (including untreated eggshell powder (UTESP) and treated eggshell powder (TESP)). Both UTESP and TESP were mixed with PMMA at different weight fractions ranged from (1-5) wt.%. The results revealed that the mechanical properties of the PMMA/ESP composites were enhanced steadily with increasing eggshell contents. The samples with 5 wt.% of UTESP and TESP additions give the maximum values of impact strength, about twice the value of the pure PMMA sample. The calcination process of eggshells powders gives better properties of the PMMA samples compared with the UTESP at the same weight fraction due to improvements in the interface bond between the matrix and particles. The wear characteristics of the PMMA composites decrease by about 57% with increases the weight fraction of TESP up to 5 wt.%. The flexural modulus values are slightly enhanced by increasing of the ESP contents in the PMMA composites.

Hybrid effects of carbon fiber and nanoclay as fillers on the performances of recycled wood-plastic composites

BioResources ◽  
2020 ◽  
Vol 15 (4) ◽  
pp. 7671-7686
Author(s):  
Young-Rok Seo ◽  
Sang-U Bae ◽  
Birm-June Kim ◽  
Min Lee ◽  
Qinglin Wu
Keyword(s):  
Carbon Fiber ◽  
Impact Strength ◽  
Carbon Fibers ◽  
Synergistic Effects ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Raw Material ◽  
Scanning Electron Micrographs ◽  
Plastic Composite ◽  
The Impact

Waste wood-plastic composite (WPC) was used in this work as a raw material to produce recycled WPCs reinforced with carbon fiber and nanoclay. To evaluate the synergistic effects of carbon fiber and nanoclay, various performances (i.e., microstrucural, mechanical, thermal, water absorption, and electrical properties) were investigated. Scanning electron micrographs and X-ray diffraction analysis of the fillers (carbon fiber and nanoclay) present in the recycled WPCs showed that the nanoclays were properly intercalated when filled with carbon fibers. According to mechanical property analysis, hybrid incorporation of carbon fibers and nanoclays improved impact strength, tensile strength, and flexural strength. However, further incorporation of nanoclays reduced the impact strength and did not improve the tensile modulus or the flexural modulus. The carbon fibers present in the recycled WPCs improved the electrical conductivity of the composites, despite the various fillers that interfered with their electrical conduction. In addition, carbon fibers and nanoclays were mixed into the recycled WPCs to improve the thermal stability of the composites. Finally, the presence of nanoclays in recycled WPCs led to increased water uptake of the composites.

scholarly journals Effect of MWCNT on Thermal, Mechanical, and Morphological Properties of Polybutylene Terephthalate/Polycarbonate Blends

2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
C. P. Rejisha ◽  
S. Soundararajan ◽  
N. Sivapatham ◽  
K. Palanivelu
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Nucleating Agent ◽  
Mechanical Analysis ◽  
Morphological Properties ◽  
Multiwall Carbon Nanotube ◽  
Polybutylene Terephthalate ◽  
The Impact

This paper evaluated the effect of multiwall carbon nanotube (MWCNT) on the properties of PBT/PC blends. The nanocomposites were obtained by melt blending MWCNT in the weight percentages 0.15, 0.3, and 0.45 wt% with PBT/PC blends in a high performance corotating twin screw extruder. Samples were characterized by tensile testing, dynamic mechanical analysis, thermal analysis, scanning electron microscopy, and X-ray diffraction. Concentrations of PBT and PC are optimized as 80 : 20 based on mechanical properties. A small amount of MWCNT shows better increase in the thermal and mechanical properties of the blends of PBT/PC nanocomposite when compared to nanoclays or inorganic fillers. The ultimate tensile strength of the nanocomposites increased from 54 MPa to 85 MPa with addition of MWCNT up to 0.3% and then decreased.The tensile modulus values were increased to about 60% and the flexural modulus was more than about 80%. The impact strength was also improved with 20% PC to about 60% and with 0.15% MWCNT to about 50%. The HDT also improved from 127°C to 205°C. It can be seen from XRD result that the crystallinity of PBT is less affected by incorporating MWCNT. The crystallizing temperature was increased and the MWCNT may act as a strong nucleating agent.

Impact Polystyrene: Factors Controlling the Rubber Efficiency

1970 ◽  
Vol 43 (5) ◽  
pp. 1129-1137 ◽  
Author(s):  
E. R. Wagner ◽  
L. M. Robeson
Keyword(s):  
Impact Strength ◽  
Tensile Modulus ◽  
Low Molecular Weight ◽  
Phase Volume ◽  
High Concentration ◽  
Mechanical Loss ◽  
Ultimate Elongation ◽  
Rubber Phase ◽  
Pass Through ◽  
The Impact

Abstract The rubber phase volume (rubber + occluded polystyrene) can be widely varied in impact polystyrene by controlling the rate of agitation during polymerization. The tensile modulus and magnitude of the rubber phase mechanical loss transitions are related to the degree of polystyrene occlusion. It is shown that the occluded polystyrene can substitute for rubber in determining these parameters. Impact strength and ultimate elongation pass through maxima as the rubber phase volume is increased at constant rubber concentration due to the optimization of rubber phase volume with particle size and rubber phase modulus. Over crosslinking of the rubber and a high concentration of a low molecular weight tail of matrix polystyrene have deleterious effects on the impact strength and ultimate elongation. The optimization of these three factors is required in making efficient use of the rubber in impact polystyrene.

Mechanical properties of unidirectional aligned bagasse fibers/vinyl ester composite

2016 ◽  
Vol 36 (2) ◽  
pp. 157-163 ◽  
Author(s):  
Ayyanar Athijayamani ◽  
Balasubramaniam Stalin ◽  
Susaiyappan Sidhardhan ◽  
Azeez Batcha Alavudeen
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Vinyl Ester ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Short Beam ◽  
Beam Shear ◽  
The Matrix ◽  
The Impact

Abstract The present study describes the preparation of aligned unidirectional bagasse fiber-reinforced vinyl ester (BFRVE) composites and their mechanical properties such as tensile, flexural, shear and impact strength. Composites were prepared by a hand lay-up technique developed in our laboratory with the help of a hot press. Mechanical properties were obtained for different fiber contents by varying the number of layers. The obtained tensile property values were compared with the theoretical results. The results show that the tensile strength increased linearly up to 44 wt% and then dropped. However, the tensile modulus increased linearly from 17 wt% to 60 wt%. In the case of flexural properties, the flexural strength increased up to 53 wt% and started to decrease. However, the flexural modulus also increased linearly up to 60 wt%. The impact strength values were higher than the matrix materials for all the specimens. The short beam shear strength values were also increased up to 53 wt% and then dropped. The modified Bowyer and Bader (MBB) model followed by the Hirsch model shows a very good agreement with experimental results in both tensile strength and modulus.

Physical Properties of Four Acrylic Denture Base Resisns

2005 ◽  
Vol 6 (4) ◽  
pp. 93-100 ◽  
Author(s):  
Thomas R. Meng ◽  
Mark A. Latta
Keyword(s):  
Impact Strength ◽  
Flexural Strength ◽  
Physical Properties ◽  
Flexural Modulus ◽  
Heat Processing ◽  
Denture Base ◽  
Test Fixture ◽  
Izod Impact Strength ◽  
Izod Impact ◽  
The Impact

Abstract Resistance to impact fracture and high flexural strength are desirable properties of denture base acrylics. The purpose of this laboratory study was to determine the Izod impact strength, the flexural strength, the flexural modulus, and the yield distance for four premium denture resins. Bar specimens 86 x 11 x 3 mm of Lucitone 199, Fricke Hi-I, ProBase Hot, and Sledgehammer Maxipack were fabricated following the manufacturer's instructions for heat processing. The bars were surface finished using silicon carbide paper to 600 grit. Ten specimens from three lots of each material were made (n=30). Flexural strength, flexural modulus, and yield distance were determined by testing the specimens to failure using a three-point test fixture. Izod impact strength was determined using an Izod tester on un-notched specimens generated from the flexural test (n=60). Analysis of variance (ANOVA) and post-hoc Tukey's test were used for statistical comparison of each property. There were significant differences in the physical properties among the denture acrylics tested. Lucitone 199 demonstrated the highest impact strength, flexural strength, and yield distance (p<0.05). Lucitone 199 with an Izod impact strength of 5.5 ± 1.2 N·m, a flexural strength of 99.5 ± 4.5 MPa, and yield distance of 9.9 ± 0.76 mm exhibited statistically greater results than Fricki Hi-I, ProBase Hot, and Sledgehammer Maxipack. Fricki Hi- I with a yield distance of 7.3 ± 1.1 mm was statically greater than ProBase Hot and Sledgehammer Maxipack. Fricki Hi-I, ProBase Hot, and Sledgehammer Maxipack were statistically similar for the Izod impact strength and flexural strength tests performed. ProBase Hot and Sledgehammer Maxipack yielded statistically similar results for all tests performed. Flexural modulus had an inverse relationship to the impact strength, flexural strength, and yield distance. Citation Meng TR, Latta MA. Physical Properties of Four Acrylic Denture Base Resins. J Contemp Dent Pract 2005 November;(6)4:093-100.

Study of Ziegler-Natta /Metallocene Hybrid Catalyst on Pilot Device

2011 ◽  
Vol 396-398 ◽  
pp. 8-12 ◽  
Author(s):  
Jing Wang ◽  
Xiao Yan Liu ◽  
Jun Ji Jia ◽  
Xu Chen ◽  
Bo Chao Zhu
Keyword(s):  
Impact Strength ◽  
Flexural Modulus ◽  
Reference Object ◽  
Feed Ratio ◽  
Hybrid Catalyst ◽  
Pilot Experiment ◽  
Natta Catalyst ◽  
The Impact ◽  
Model Device ◽  
Ziegler Natta Catalyst

In this work, Ziegler-Natta/Metallocene hybrid catalyst (Z-M) was prepared magnifying. The activity and copolymerization behavior of the catalyst were evaluated through 10L model device. Model experiment results confirmed that the catalyst was suitable for Spheripol-II PP pilot device. Subsequently, pilot experiment was carried out on 75 kgPP/h Spheripol-II PP pilot device. SP179 which was prepared by traditional Ziegler-Natta catalyst was used as a reference object. Pilot experiment results showed that: Z-M hybrid catalyst demonstrated good activity and copolymerization properties. The resultant polypropylene in-reactor alloys have better impact strength and flowability than SP179. These alloys showed good stiffness-toughness balance. The impact strength and the flexural modulus of the best alloy was 50 kJ/m2 at 23 °C and 848 MPa, respectively. The other performances were similar to that of SP179. But Z-M hybrid catalyst required lower feed ratio of ethylene than the traditional Ziegler-Natta catalyst for SP179.

Effects of Weave Type and Fiber Content on Physical Properties of Sisal Fiber/Epoxy Composites

2010 ◽  
Vol 123-125 ◽  
pp. 1139-1142 ◽  
Author(s):  
Sawitri Srisuwan ◽  
Pranee Chumsamrong
Keyword(s):  
Impact Strength ◽  
Physical Properties ◽  
Epoxy Resin ◽  
Flexural Modulus ◽  
Fiber Content ◽  
Epoxy Composites ◽  
Sisal Fiber ◽  
Pure Epoxy ◽  
Sisal Fibers ◽  
The Impact

In this study, the effects of weave type and fiber content on the physical properties of woven sisal fiber/epoxy composites were investigated. Sisal fibers used in this work were obtained from Nakhon Ratchasima, Thailand. Both untreated and alkali-treated fibers were employed. The woven sisal fibers were manufactured by hand weaving process. The fiber content in sisal fiber/epoxy composites were 3 wt.%, 5 wt.% and 10 wt.%. The composites were cured at room temperatures. In order to determine mechanical properties of the composites, flexural and impact tests were applied. Flexural strength and flexural modulus of all composites were higher than those of pure epoxy resin and tended to increase with increasing fiber content. The impact strength of all composites was lower than that of pure epoxy resin. The composites containing 10 wt.% sisal fibers showed the highest impact strength. There was no definite influence of weave type on flexural properties of the composites. At 3 and 5 wt.% fiber, the composites containing plain weave fibers seemed to show a higher impact strength than the composites containing other weave types.

scholarly journals Toughened High-Flow Polypropylene with Polyolefin-Based Elastomers

Polymers ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 1976 ◽  
Author(s):  
Xiong Wang ◽  
Sheng Hu ◽  
Yi Guo ◽  
Guangquan Li ◽  
Renwei Xu
Keyword(s):  
Impact Strength ◽  
Flexural Modulus ◽  
Random Copolymer ◽  
High Flow ◽  
Izod Impact Strength ◽  
Polyolefin Elastomer ◽  
Izod Impact ◽  
Overall Performance ◽  
Rubber Phase ◽  
The Cost

Polyolefin is the most widely used and versatile commodity polymer. In this work, three types of polyolefin-based elastomers (PBEs) were adopted to toughen a high-flow polypropylene to improve its overall performance. The chain microstructures of these PBEs, including ethylene/1-octene (E/O) random copolymer from Dow Chemical′s polyolefin elastomer (POE), olefin block copolymers (OBCs) of E/O from Dow, and ethylene/propylene random copolymer from ExxonMobil’s propylene-based elastomer, were elucidated by GPC, 13C NMR, TREF, and DSC techniques. The mechanical, thermal and optical properties, and morphology analysis of the PP/PBE blends were also studied to investigate the toughening mechanism of these PBEs. The results showed that all three types of PBEs can effectively improve the Izod impact strength of the PP/PBE blends by the addition of the rubber compositions, at the cost of the stiffness. PBE-1 and PBE-2 were found to have a great stiffness–toughness balance with about 1700 MPa of flexural modulus, about 110 °C of HDT and 3.6 kJ/m2 of impact strength on the prepared PP/PBE blends by forming separated rubber phase and refined spherulite crystals. As a result, the OBC with alternating hard and soft segments could achieve a similar toughening effect as the E/P random copolymer. Surprisingly, no obvious rubber phase separation was observed in the PP/PBE-4 blend, which might be due to the good compatibility of the E/P random chains with the isotactic PP; therefore, the PP/PBE blend obtains great toughness performance and optical transparency with the highest Izod impact strength of 4.2 kJ/m2 and excellent transparency.

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