scholarly journals Numerical and Experimental Investigation of External Characteristics and Pressure Fluctuation of a Submersible Tubular Pumping System

Processes ◽  
2019 ◽  
Vol 7 (12) ◽  
pp. 949 ◽  
Author(s):  
Yan Jin ◽  
Xiaoke He ◽  
Ye Zhang ◽  
Shanshan Zhou ◽  
Hongcheng Chen ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Pressure Fluctuation ◽  
High Efficiency ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Measurement Data ◽  
Flow Characteristics ◽  
Measuring Point ◽  
Pumping System ◽  
Impeller Outlet

This paper presents an investigation of external flow characteristics and pressure fluctuation of a submersible tubular pumping system by using a combination of numerical simulation and experimental methods. The steady numerical simulation is used to predicted the hydraulic performance of the pumping system, and the unsteady calculation is adopted to simulate the pressure fluctuation in different components of a submersible tubular pumping system. A test bench for a model test and pressure pulsation measurement is built to validate the numerical simulation. The results show that the performance curves of the calculation and experiment are in agreement with each other, especially in the high efficiency area, and the deviation is minor under small discharge and large discharge conditions. The pressure pulsation distributions of different flow components, such as the impeller outlet, middle of the guide vane, and guide vane outlet and bulb unit, are basically the same as the measurement data. For the monitoring points on the impeller and the wall of the guide vane especially, the main frequency and its amplitude matching degree are higher, while the pressure pulsation values on the wall of the bulb unit are quite different. The blade passing frequency and its multiples are important parameters for analysis of pressure pulsation; the strongest pressure fluctuation intensity appears in the impeller outlet, which is mainly caused by the rotor–stator interaction. The farther the measuring point from the impeller, the less the pressure pulsation is affected by the blade frequency. The frequency amplitudes decrease from the impeller exit to the bulb unit.

scholarly journals Dynamic simulation of inner flow in a photovoltaic pump based on Simulink and CFD

2021 ◽  
Author(s):  
Xianfang Wu ◽  
Heyu Ye ◽  
Minggao Tan ◽  
Houlin Liu
Keyword(s):  
Solar Radiation ◽  
Pressure Pulsation ◽  
Transient Flow ◽  
Guide Vane ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Maximum Error ◽  
Pump System ◽  
Impeller Outlet ◽  
Pump Flow Rate

Abstract To study the internal flow characteristics of the photovoltaic pump under the transient change of the solar radiation, the simulation algorithm of the photovoltaic pump system was established by MATLAB/Simulink and CFD for the first time and the results were validated by the test. Firstly, the change rule of pump flow rate and rotation speed under transient solar radiation was obtained by Simulink. Then the results of the change rule were transformed into the boundary condition of CFD by CEL function and the transient flow field in the photovoltaic pump was obtained. The internal flow characteristics and pressure pulsation in the pump were analyzed when the solar radiation increases or decreases transiently. The results demonstrate that the numerical calculation can provide accurate prediction for the characteristics of internal flow in the pump. The numerical results are closed to experimental results, the minimum error of pressure is 0.93% and the maximum error is 1.78%. When the solar radiation increases transiently, the low pressure area at the impeller inlet gets larger obviously and the jet-wake at the impeller outlet becomes more obvious. The pressure pulsation in impeller gradually increases and becomes stable after 0.6 s. The pressure from the impeller outlet to guide vane outlet is stable at 123 kPa. When the solar radiation decreases transiently, the pressure in the impeller takes 1.6 s to be stable. Larger pressure pulsation occurs from the impeller outlet to the guide vane inlet and the maximum differential pressure is 10 kPa. Compared with the transient increase of solar radiation, the pressure in the impeller takes more 0.2 s to stabilize when the solar radiation transient decreases. Meanwhile, the results in this paper can provide references for other transient characteristics research.

Investigation of Unsteady Flow in a Submersible Tubular Pumping System

2018 ◽  
Author(s):  
Yan Jin ◽  
Hongcheng Chen ◽  
David S.-K. Ting ◽  
Jacqueline Stagner ◽  
Junxin Wu ◽  
...  
Keyword(s):  
Unsteady Flow ◽  
Cross Sections ◽  
High Frequency ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Flow Characteristics ◽  
Pulsation Frequency ◽  
Cfd Simulations ◽  
Pumping System ◽  
Unsteady Interaction

To better understand the workings of submersible tubular pumping system and to enable future improvements, the pressure fluctuation and unsteady flow characteristics due to the complex rotor-stator interactions need to be properly delineated. High-frequency pressure measurements coupled with CFD simulations have been invoked in this study to elucidate the unsteady flow in different components of a submersible tubular pumping system at different discharges. The focus is on the impeller and guide vane, where the unsteady interaction is the strongest. The pressure pulsation distributions of different characteristic cross sections such as impeller exit, middle of guide vane, and exit of guide vane were quantified. In addition, the flow characteristics and the turbulent kinetic energy inside the impeller, guide vane, and bulb unit were obtained at the different time steps. The results show that the pressure pulsation frequency obtained by simulation was in agreement with the experimental results, including the critical points around the impeller and the guide vanes. The complementary two-prong approach is thus proven to be a powerful duo in researching and advancing a convoluted pumping system.

Numerical Simulation and Experimental Study of a Two-Floor Structure Pumping System

2010 ◽  
Author(s):  
Chao Liu ◽  
Yan Jin ◽  
Jiren Zhou ◽  
Fangping Tang
Keyword(s):  
Numerical Simulation ◽  
Simple Structure ◽  
High Efficiency ◽  
Test Results ◽  
Pumping System ◽  
Performance Curves ◽  
The Standard Model ◽  
Floor Structure ◽  
Low Efficiency ◽  
Good Agreement

The two-floor flow passages pumping system with the simple structure is well practical in the Basin of Yangzi River downstream. However, this kind of pumping system has some disadvantages, such as low efficiency, easy to appear submerse vortex in discharge flow passages which causes the unit vibration and does harm to the operating of pump unit. In order to solve these problems, the design scheme with a new curve of diffusing outlet structure and inlet cone put forward, which are used in the renovation of the two-floor flow passages pumping station. With the numerical simulation of the two-floor flow passages pumping system, the flow fields are analyzed, and the external performance curves are obtained. To verify the calculation, a model tests were done using the standard model of pump. The test results are compared with the performance curves of numerical simulation. Good agreement of two results is found in the high efficiency area, which can show the calculation is believable. The new design improves the efficiency of pumping system significantly and eliminates the submerse vortex, also can guarantees the economy and security of operating.

scholarly journals Flow Characteristics in Volute of a Double-Suction Centrifugal Pump with Different Impeller Arrangements

Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 669 ◽  
Author(s):  
Yu Song ◽  
Honggang Fan ◽  
Wei Zhang ◽  
Zhifeng Xie
Keyword(s):  
Centrifugal Pump ◽  
High Efficiency ◽  
Pressure Fluctuations ◽  
Flow Characteristics ◽  
Weighted Average ◽  
Complex Flow ◽  
Suction Pump ◽  
Impeller Outlet ◽  
Large Flow ◽  
Dominant Frequencies

As an important type of centrifugal pump, the double-suction pump has been widely used due to its high efficiency region and large flow rate. In the present study, the complex flow in volute of a double-suction centrifugal pump is investigated by numerical simulation using a re-normalization group (RNG) k-ε model with experimental validation. Axial flows are observed in volute near the impeller outlet and compared with four staggered angles. The net area-weighted average axial velocities decrease as the staggered angle increases. The axial flows are mainly caused by the different circumferential pressure distribution at the twin impeller outlet. The dominant frequencies of the axial velocities for different staggered angles are fBP and its harmonic. The pressure fluctuations in most regions of the volute are obtained by superimposing the pressure generated by the two impellers.

scholarly journals Analysis of Internal Flow Characteristics of a Startup Pump Turbine at the Lowest Head under No-Load Conditions

2021 ◽  
Vol 9 (12) ◽  
pp. 1360
Author(s):  
Wei Wang ◽  
Xi Wang ◽  
Zhengwei Wang ◽  
Mabing Ni ◽  
Chunan Yang
Keyword(s):  
High Speed ◽  
Pressure Pulsation ◽  
Working Condition ◽  
Guide Vane ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Operating Conditions ◽  
Small Range ◽  
Pressure Balance ◽  
Pump Turbine

The instability of the no-load working condition of the pump turbine directly affects the grid connection of the unit, and will cause vibration and damage to the components of the unit in severe cases. In this paper, a three-dimensional full flow numerical model including the runner gap and the pressure-balance pipe was established. The method SST k-ω model was used to predict the internal flow characteristics of the pump turbine. The pressure pulsation of the runner under different operating conditions during the no-load process was compared. Because the rotation speed, flow rate, and guide vane opening of the unit change in a small range during the no-load process, the pressure pulsation characteristics of the runner are basically the same. Therefore, a working condition was selected to analyze the transient characteristics of the flow field, and it was found that there was a high-speed ring in the vaneless zone, and a stable channel vortex was generated in the runner flow passage. Analyzing the axial water thrust of each part of the runner, it was found that the axial water thrust of the runner gap was much larger than the axial water thrust of the runner blades, and it changed with time periodically. It was affected by rotor stator interaction. The main frequency was expressed as a multiple of the number of guide vanes, that is, vanes passing frequency, 22fn. During the entire no-load process, the axial water thrust of the runner changed slowly with time and fluctuated slightly.

Influence of non-uniform inflow on unsteady internal flow characteristics of waterjet pump

2021 ◽  
Author(s):  
Chao Liu ◽  
Hongxun Chen ◽  
Zheng Ma
Keyword(s):  
High Speed ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Energy Performance ◽  
Hydrodynamic Characteristics ◽  
Area Formula ◽  
Low Speed ◽  
Waterjet Pump

Waterjet propulsion has many advantages when operating at high-speed conditions. As a special way of navigation, it is mostly used in high-speed ships and shallow draft ships. In this paper, a mixed-flow waterjet pump was taken as the research object. For the two cases of non-uniform inflow and uniform inflow, a modified RANS/LES method was adopted for unsteady calculation of the whole channel, aiming at investigating the influence mechanism of the non-uniform inflow on the energy performance and pressure pulsation characteristics of the waterjet pump. The hydrodynamic characteristics of the waterjet pump were comprehensively analyzed such as head, efficiency, axial-force, internal flow and pressure pulsation. It is found that the non-uniform inflow will reduce the external characteristics of the waterjet pump and lead to the huge fluctuation of energy performance with time. Low-speed swirls occur locally in the intake duct for non-uniform inflow, in which condition the vorticity is much higher than that for uniform inflow. In terms of the low-speed area, [Formula: see text] and [Formula: see text], the values under non-uniform inflow condition are generally larger than those under uniform flow condition when in the impeller and guide vane zone. The dominant frequencies of pressure pulsation are, respectively, [Formula: see text], 7[Formula: see text] and 4[Formula: see text] in the intake duct, impeller and diffuser, which are almost consitent for the two cases. However, the frequency features are more diverse, and the amplitudes corresponding to the same frequencies are more intense for non-uniform inflow.

Analysis of Off-Design Flow Field and Prediction of Performance in Hydraulic Turbine

2014 ◽  
Vol 496-500 ◽  
pp. 877-880
Author(s):  
Feng Xia Shi ◽  
Jun Hu Yang ◽  
Xiao Hui Wang
Keyword(s):  
Flow Field ◽  
Pressure Distribution ◽  
Flow Rate ◽  
Pressure Fluctuation ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Hydraulic Turbine ◽  
Design Flow ◽  
External Characteristic ◽  
Distribution Of Flow

Two models of hydraulic turbine based on pump in reversal were simulated. Pressure distribution of flow field in Variable conditions was analysed and external characteristic was forecasted for hydraulic turbine. It was shown: the head increased with flow increased, with increasing of flow rate, efficiency first increased and then decreased. Compared with the turbine with a guide vane, the head of two models was almost equal, but the disparity of efficiency was large, and the efficiency of hydraulic turbine with a guide vane above on the efficiency of hydraulic turbine without guide vane. Pressure pulsation was existent in runner inlet. From runner inlet to runner outlet, the pressure distributed evenly from high to low. Added with a guide vane, the pressure distribution was more evenly than before and the Amplitude of pressure fluctuation decreased.

Influence of blade leaning on hydraulic excitation and structural response of a reversible pump turbine

2021 ◽  
pp. 095765092110349
Author(s):  
Jinhui Ouyang ◽  
Yongyao Luo ◽  
Ran Tao
Keyword(s):  
High Efficiency ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Equivalent Stress ◽  
Structural Response ◽  
Internal Flow ◽  
Pressure Side ◽  
Pump Mode ◽  
Runner Design ◽  
Turbine Mode

Blade leaning is commonly seen in the runner design of reversible pump turbines which operate under varying conditions. However, there is no certain law in determine the leaning mode and level. Considering performance, hydraulic excitation and structural response, five runners with strong rotational (RL+), rotational (RL), strong counter-rotational (CL+), counter-rotational (CL) and without (NL) blade leaning are compared under high-efficiency condition in pump mode and turbine mode. The head, efficiency, internal flow pressure pulsation and runner stress are comparatively studied. Among the five runners, CL+ runner is found has the highest efficiency as pump when RL+ runner has the highest efficiency as turbine. Pressure pulsation results show that the rotor-stator interaction region is the strongest pulsation source especially for runner and blade frequencies. In pump mode, pressure pulsation intensity decreases when blade leaning mode gradually changes from rotational to counter-rotational. In turbine mode, the NL runner has the strongest pressure pulsation intensity in runner and guide vane. Both rotational and counter-rotational leaning will reduce pressure pulsation. Velocity contours indicate that blade leaning will affect the velocity uniformity especially along rotational direction and cause stronger or weaker local hydraulic excitation. Under hydraulic excitation, RL+ runner suffers the highest equivalent stress as pump while CL runner suffers the highest equivalent stress as turbine. From rotational to counter-rotational blade leaning, the maximum stress moves on the crown from low pressure side to high pressure side. Considering hydraulic excitation and structural response, the strong counter-rotational leaning blade is found better in reversible runner design.

CFD Study on Flow Characteristics of BOF Gas in Evaporating Cooler

2014 ◽  
Vol 875-877 ◽  
pp. 901-905
Author(s):  
Fu Ming Zhang ◽  
Shu Sen Cheng ◽  
Hong Zhou ◽  
Jing Jing Zhao
Keyword(s):  
Numerical Simulation ◽  
Energy Conversion ◽  
High Efficiency ◽  
Flow Characteristics ◽  
Basic Oxygen Furnace ◽  
Gas Velocity ◽  
Basic Oxygen ◽  
Key Technology ◽  
Gas Recovery ◽  
Dust Distribution

Basic oxygen furnace (BOF) gas dry dedusting technology is the main orientation of steelmaking industry. It has technical superiority in high efficiency energy conversion, energy saving and emission control and clean environmental protection fields, and it can decrease water consumption greatly, have high efficiency for steam and gas recovery, and reduce environmental pollution, and it is a key technology for realization of high-efficiency energy conversion in the contemporary steelmaking. The evaporating cooler is a key facility of temperature control for the BOF gas; it plays an important role in dedusting process. The CFD numerical simulation on flow characteristics of BOF gas in evaporating cooler has been accomplished. The gas velocity distribution, temperature distribution and dust distribution in the evaporating cooler are simulated by CFD. According to the result of research, a number of optimizations are applied in engineering, and have been proven by the outstanding performance in operating practice.

Investigation on performance of a centrifugal pump with multi-malfunction

2020 ◽  
pp. 146134842094234
Author(s):  
Minggao Tan ◽  
Youdong Lu ◽  
Xianfang Wu ◽  
Houlin Liu ◽  
Xiao Tian
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Flow Characteristics ◽  
Radial Force ◽  
Design Flow ◽  
Vibration Level ◽  
Measuring Point ◽  
Flow Pressure ◽  
Simulation Results ◽  
Peak Value

Herein, the performance and inner flow characteristics of a single-stage single-suction centrifugal pump with multi-malfunctions (broken blade and seal ring abrasion) were determined through tests and numerical simulation. The vibration, inner flow, pressure, and radial force of the centrifugal pump were analyzed in detail. Compared with those of a normal pump, the head and efficiency of the pump with multi-malfunctions decreased by 10.56 and 10.09%, respectively, under the design flow rate. The general vibration level most significantly increased at the foot of the pump. The axial passing frequency of each measuring point increased in varying degrees, and new characteristic frequencies appeared at 5, 2, and 3 axial passing frequencies. The simulation results showed that in the pump with multi-functions, the pressure gradient near the broken blade was distinctly reduced, and the periodicity of the impeller radial force became weaker and more concentrated, thus exhibiting different performance than the normal pump. The peak-to-peak value of the pressure pulsation near the tongue increased by 8.5%, whereas that at the pump outlet decreased by 6.8%. Moreover, a vortex appeared at the inlet and another at the middle of the impeller, and the low-pressure zone near the impeller inlet expanded to the middle of the impeller. The results of this work can be used as reference for pump fault diagnosis.

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