scholarly journals Design, Cost Estimation and Sensitivity Analysis for a Production Process of Activated Carbon from Waste Nutshells by Physical Activation

Processes ◽  
2020 ◽  
Vol 8 (8) ◽  
pp. 945
Author(s):  
Marcelo León ◽  
Javier Silva ◽  
Samuel Carrasco ◽  
Nelson Barrientos

A conceptual design of an industrial production plant for activated carbon was developed to process 31.25 tons/day of industrial waste nutshells as the raw material and produce 6.6 ton/day of activated carbon using steam as an activation agent. The design considered the cost of the main equipment, the purchase price of the nutshells, basic services, and operation. A sensitivity analysis was developed, considering the price of the finished product and the volume of raw material processing varied up to ±25%. Furthermore, the total annual cost of the product was determined based on the production of 2100 tons/year of activated carbon. Two cash flows were developed and projected to periods of 10 years and 15 years of production, using a tax rate of 27%, a low discount rate (LDR) of 10% per year, and without external financing. For a 10-year production project, the net present value (NPV) was USD 2,785,624, the internal return rate (IRR) 21%, the return on investment (ROI) 25%, and the discounted payback period (DPP) after the fifth year. Considering a project with 15 years of production, the NPV was USD 4,519,482, the IRR at 23%, the ROI 24%, and the DPP after the fifth year of production.

Author(s):  
Etty Susilowati ◽  
Sugiharto Sugiharto ◽  
Leonnard Leonnard ◽  
Budi Srihartati

The availability of student dormitories has become a major attraction for universities in Indonesia since many universities have provided this facility. In this study, we examine the potential of a student dormitory development at the Budi Luhur University, especially in terms of finance for student interests and education providers. Primary data were collected from 185 students and were analyzed by employing feasibility test of Net Present Value (NPV), Internal Rate of Return (IRR), Net Benefit Cost Ratio (Net B/C), Profitability Index (PI) and Pay Back Period (PP). Sensitivity analysis was also carried out both in terms of cost and income to anticipate the uncertainty that may occur. The findings indicated that the total investment required in the construction of the student dormitory was Rp 155,857,800 with an average revenue per annum of Rp 58,314,741,732. The results of the investment valuation analysis of net cash flows for 30 years indicated the NPV value of Rp 187,355,802,592, IRR of 21%, Net B/C of 10.57, PI of 2.20, and PBP 6.45 years. This proved that the investment in the student dormitory construction was considered feasible. Finally, from the sensitivity analysis of changes in occupancy rate, rental rates and operational costs, it was concluded that the investment in dormitory construction would be unfeasible when occupancy rates and rents were at the level of 80% down. Further managerial implications were discussed.


2020 ◽  
Vol 9 (3) ◽  
pp. 319-328
Author(s):  
Penjit Srinophakun ◽  
Anusith Thanapimmetha ◽  
Thongchai Rohitatisha Srinophakun ◽  
Pramuk Parakulsuksatid ◽  
Chularat Sakdaronnarong ◽  
...  

Oil palm empty fruit bunch and trunk are classified as primary lignocellulosic residues from the palm oil industry. They are considered to be promising feedstocks for bioconversion into value-added products such as bioethanol. However,using these lignocellulosic materials to produce bioethanol remains a significant challenge for small and medium enterprises. Hence, techno-economic and sensitivity analyses of bioethanol plant simultaneously treating these materials were performed in this study. The information based on preliminary experimental data in batch operations wasemployed to develop a simulation of an industrial-scale semi-continuous production process. Calculations of mass balance, equipment sizes, and production cost estimation of the production plant of various capacities ranging from 10,000 L/day to 35,000 L/day were summarized. The result based on 20 years of operation indicated that the net present value of theplant of lower capacities was negative. However,thisvalue became positive when the plant operated with a higher capacity, 35,000 L/day.The highest ethanol yield, 294.84 LEtOH/tonfeedstock, was produced when the planttreated only an empty fruit bunch generating 8.94% internal rate of return and US$0.54 production cost per unit.Moreover, the higher oil palm trunk ratio in the feedstock, the lower ethanol yield contributing to the higher production cost per unit.©2020. CBIORE-IJRED. All rights reserved


2014 ◽  
Vol 14 (1) ◽  
pp. 82-98
Author(s):  
Andy Mizwar

Limbah rotan dari industri kerajinan dan mebel berpotensi untuk dijadikan sebagai bahan baku pembuatan karbon aktif karena memiliki kandungan holoselulosa dan kadar karbon yang tinggi. Penelitian ini bertujuan untuk menganalisis efektifitas dari aktivasi kimia menggunakan larutan natrium klorida (NaCl) yang dilanjutkan dengan aktivasi fisik dalam pembuatan karbon aktif berbahan dasar  limbah serutan rotan. Pembuatan karbon aktif diawali dengan proses karbonisasi pada suhu 250°C selama 1 jam. Selanjutnya aktivasi kimia menggunakan larutan NaCl dengan variasi konsentrasi 10%, 15% dan 20% serta waktu perendaman selama 10, 15 dan 20 jam. Aktivasi fisik dilakukan dengan pembakaran pada suhu 700°C selama 30 menit. Analisis karakteristik fisik-kimia karbon aktif mengacu pada SNI 06-3730-95, meliputi kadar air, fixed carbon, dan iodine number, sedangkan perhitungan luas permukaan spesifik karbon aktif dilakukan dengan Metode Sears. Hasil penelitian ini menunjukkan bahwa kondisi optimum aktivasi kimia terjadi pada konsentrasi NaCl 10% dan lama perendaman 10 jam dengan hasil analisis kadar air 2.90%, fixed carbon 72.70%, iodine number 994.59 mg/g dan luas permukaan 1587.67 m²/g. Peningkatan fixed carbon, iodine number dan luas permukaan karbon aktif berbanding terbalik dengan peningkatan konsentrasi NaCl dan lama waktu perendaman, sedangkan peningkatan kadar air pada karbon aktif berlaku sebaliknya. Rattan waste from handicraft and furniture industry could potentially be used as raw material of activated carbon due to high content of holoselulosa and carbon. This paper investigates the effectiveness of chemical activation using sodium chloride (NaCl) followed by physical activation in the making of activated carbon-based on rattan shavings waste. Preparation of the activated carbon began with the carbonization process at 250°C for 1 hour. Furthermore chemical activation using a variation of NaCl concentrations 10%, 15% and 20% as well as the time of immersion 10, 15 and 20 hours. Physical activation was done by burning at 700°C for 30 minutes. Analysis of the physical and chemical characteristics of the activated carbon was referred to the SNI 06-3730-95, including of moisture content, fixed carbon and iodine number, while the calculation of the specific surface area was done by the Sears’s method. The results of this study showed that the optimum conditions of chemical activation occurred in impregnation by NaCl 10% for 10 hours. The water content, fixed carbon, iodine number and surface area of activated carbon was 2.90%, 72.70%, 994.59 mg/g and 1587.67 m²/g  respectively. The increase values of fixed carbon, iodine number, and surface area was inversely proportional to the increase of NaCl concentration and the length of impregnation time, while the increase of water content applied vice versa.


2020 ◽  
Vol 10 (8) ◽  
pp. 3803-3826
Author(s):  
Jamiu Oyekan Adegbite ◽  
Emad Walid Al-Shalabi

Abstract One of the emerging technologies for boosting oil recovery in both sandstone and carbonate reservoirs is engineered/low-salinity water injection (EWI/LSWI). In this paper, optimization of engineered water injection is investigated using three synthetic sector models representing homogeneous, heterogeneous with channeling, and heterogeneous with gravity underride reservoirs. Both oil recovery and net present value were investigated as objective functions for the study. Eighteen design parameters were selected for the study including reservoir, operational, and economic parameters. Response Surface Methodology and Designed Exploration and Controlled Evolution algorithms were implemented for sensitivity analysis and optimization studies, respectively. The study highlighted that NPV is more representative as an objective function compared to oil recovery where the three optimized models have about similar oil recovery, but different NPVs. The sensitivity analysis showed that oil price, tax rate, and initial oil saturation are the three most influential design parameters on the net present value for the three models investigated. Moreover, the findings showed that developing the gravity underride model requires more attention as being the most sensitive model with 13 influential design parameters. The optimization study highlighted that secondary EWI is recommended to achieve the best profitability out of the three models. However, a high maximum exposure is expected due to the capital and operational costs related to early EWI application. This study is one of the very few that discusses the economic aspect of EWI while incorporating the complexity of geochemical reactions and the heterogeneity of carbonates.


2021 ◽  
Vol 5 (1) ◽  
pp. 364-371
Author(s):  
Yakubu Abdulkadir ◽  
K. A. Bichi ◽  
F. H. Garba ◽  
Y. C. Itopa ◽  
Y. U. Jibrin ◽  
...  

This study offers an integrated process for treatment and recycling of tannery waste, it has a dual purpose. First the activated carbon has been prepared from leather shaving and buffing dust by physical activation. Both the raw material (leather waste) and the prepared activated carbon were analyzed by DTG, Thermo Gravimetric Analysis TGA, and scanning electron microscope. The adsorption tests of methylene blue and iodine onto the raw material and the prepared adsorbent were carried out and it was found that the adsorption capacity of the activated carbon was enhanced by the physical activation. The Activated Carbon was then characterized by equation of Brunauer-Emmett-Teller surface area and Fourier transforms infrared spectroscopy (FTIR). The Brunauer-Emmett-Teller surface area was found to be 491.05 and 242.60 m2/g for activated carbons prepared from Leather Savings and Buffing Dust respectively and the functional groups on the adsorbent surface were mainly CN, NH, OH, CO and CS. Secondly, the performance of the prepared activated carbon was assessed by adsorption of chromium (VI) from a synthetic solution, and then the chromium (III) present in the tanning effluent. The results revealed a decrease of chromium by 76% and 73% for the activated carbons prepared from Leather Savings and Buffing Dust, respectively


Author(s):  
Tereza Svatoňová ◽  
David Herák ◽  
Abraham Kabutey

Oil palm cultivation in Indonesia is increasing. This study investigates the financial and economic aspects of establishing an oil palm plantation using data collected in 2014. The financial case study is undertaken from the perspective of company in North Sumatra, Indonesia. A spreadsheet model was used to develop and calculate the net present value (NPV), return of investment (ROI), internal rate of return (IRR) and payback period (PP). Sensitivity analysis of the NPV to the default discount rate (10%) was included. A 8,000 ha plantation over 25 years was estimated to result in a positive NPV of USD 10,670 with a ROI 73.50% and an IRR at 14.83% and payback period of 6.75 years. Establishing an oil palm plantation seems to be very profitable investment on the basis of the assumptions made. System is tested on sensitivity in different capital and recurrent costs and in selling price of raw material, while change in selling price of FFB is more sensitive to NPV than change in investment and recurrent costs Discount rate is also one of the factors affecting NPV and system is tested between 5–15% change in discount rate.


2018 ◽  
Vol 67 ◽  
pp. 02018 ◽  
Author(s):  
Yuliusman ◽  
Nasruddin ◽  
H I Naf’an ◽  
J Sinto ◽  
Y W Nugroho

Activated carbon used as natural gas storage in adsorbed natural gas technology due to physical adsorption properties. Pineapple crown was used as raw material for activated carbon by reason of high lignocellulose content. The purpose of this study is to produce high surface area of activated carbon with high carbon composition (up to 80% weight). Activated carbon were prepared through chemical activation using KOH with various weight ratio and physical activation using N2 with 150 ml/min flowrate. Carbonization of pineapple crown is done at 350°C followed by chemical activation with KOH activator and physical activation. The result of iod number indicate the 1:1 weight KOH ratio gave the highest iod number 1337 mg/mg and 1190.799 m2/g surface area achieved by chemical-physical activation.


2020 ◽  
Vol 5 (3) ◽  
pp. 221
Author(s):  
Muhammad Azam ◽  
Muhammad Anas ◽  
Erniwati Erniwati

This study aims to determine the effect of variation of activation temperature of activated carbon from sugar palm bunches of chemically activatied with the activation agent of potassium silicate (K2SiO3) on the adsorption capacity of iodine and methylene blue. Activated carbon from bunches of sugar palmacquired in four steps: preparationsteps, carbonizationstepsusing the pyrolysis reactor with temperature of 300 oC - 400 oC for 8 hours and chemical activation using of potassium silicate (K2SiO3) activator in weight ratio of 2: 1 and physical activation using the electric furnace for 30 minutes with temperature variation of600 oC, 650 oC, 700 oC, 750 oC and 800 oC. The iodine and methyleneblue adsorption testedby Titrimetric method and Spectrophotometry methodrespectively. The results of the adsorption of iodine and methylene blue activated carbon from sugar palm bunches increased from 240.55 mg/g and 63.14 mg/g at a temperature of 600 oC to achieve the highest adsorption capacity of 325.80 mg/g and 73.59 mg/g at temperature of 700 oC and decreased by 257.54 mg/g and 52.03 mg/g at a temperature of 800 oCrespectively.However, it does not meet to Indonesia standard (Standard Nasional Indonesia/SNI), which is 750 mg/g and 120 mg/g respectively.


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