scholarly journals A Systematic Design Optimization Approach for Multiphysics MEMS Devices Based on Combined Computer Experiments and Gaussian Process Modelling

Sensors ◽  
2021 ◽  
Vol 21 (21) ◽  
pp. 7242
Author(s):  
Shayaan Saghir ◽  
Muhammad Mubasher Saleem ◽  
Amir Hamza ◽  
Kashif Riaz ◽  
Sohail Iqbal ◽  
...  

This paper presents a systematic and efficient design approach for the two degree-of-freedom (2-DoF) capacitive microelectromechanical systems (MEMS) accelerometer by using combined design and analysis of computer experiments (DACE) and Gaussian process (GP) modelling. Multiple output responses of the MEMS accelerometer including natural frequency, proof mass displacement, pull-in voltage, capacitance change, and Brownian noise equivalent acceleration (BNEA) are optimized simultaneously with respect to the geometric design parameters, environmental conditions, and microfabrication process constraints. The sampling design space is created using DACE based Latin hypercube sampling (LHS) technique and corresponding output responses are obtained using multiphysics coupled field electro–thermal–structural interaction based finite element method (FEM) simulations. The metamodels for the individual output responses are obtained using statistical GP analysis. The developed metamodels not only allowed to analyze the effect of individual design parameters on an output response, but to also study the interaction of the design parameters. An objective function, considering the performance requirements of the MEMS accelerometer, is defined and simultaneous multi-objective optimization of the output responses, with respect to the design parameters, is carried out by using a combined gradient descent algorithm and desirability function approach. The accuracy of the optimization prediction is validated using FEM simulations. The behavioral model of the final optimized MEMS accelerometer design is integrated with the readout electronics in the simulation environment and voltage sensitivity is obtained. The results show that the combined DACE and GP based design methodology can be an efficient technique for the design space exploration and optimization of multiphysics MEMS devices at the design phase of their development cycle.

Author(s):  
Liping Wang ◽  
Don Beeson ◽  
Srikanth Akkaram ◽  
Gene Wiggs

Probabilistic design in complex design spaces is often a computationally expensive and difficult task because of the highly nonlinear and noisy nature of those spaces. Approximate probabilistic methods, such as, First-Order Second-Moments (FOSM) and Point Estimate Method (PEM) have been developed to alleviate the high computational cost issue. However, both methods have difficulty with non-monotonic spaces and FOSM may have convergence problems if noise on the space makes it difficult to calculate accurate numerical partial derivatives. Use of design and Analysis of Computer Experiments (DACE) methods to build polynomial meta-models is a common approach which both smoothes the design space and significantly improves the computational efficiency. However, this type of model is inherently limited by the properties of the polynomial function and its transformations. Therefore, polynomial meta-models may not accurately represent the portion of the design space that is of interest to the engineer. The objective of this paper is to utilize Gaussian Process (GP) techniques to build an alternative meta-model that retains the properties of smoothness and fast execution but has a much higher level of accuracy. If available, this high quality GP model can then be used for fast probabilistic analysis based on a function that much more closely represents the original design space. Achieving the GP goal of a highly accurate meta-model requires a level of mathematics that is much more complex than the mathematics required for regular linear and quadratic response surfaces. Many difficult mathematical issues encountered in the implementation of the Gaussian Process meta-model are addressed in this paper. Several selected examples demonstrate the accuracy of the GP models and efficiency improvements related to probabilistic design.


2020 ◽  
Vol 6 (1) ◽  
Author(s):  
Chen Wang ◽  
Xiaoxiao Song ◽  
Weidong Fang ◽  
Fang Chen ◽  
Ioannis Zeimpekis ◽  
...  

AbstractThis paper describes a novel, semiautomated design methodology based on a genetic algorithm (GA) using freeform geometries for microelectromechanical systems (MEMS) devices. The proposed method can design MEMS devices comprising freeform geometries and optimize such MEMS devices to provide high sensitivity, large bandwidth, and large fabrication tolerances. The proposed method does not require much computation time or memory. The use of freeform geometries allows more degrees of freedom in the design process, improving the diversity and performance of MEMS devices. A MEMS accelerometer comprising a mechanical motion amplifier is presented to demonstrate the effectiveness of the design approach. Experimental results show an improvement in the product of sensitivity and bandwidth by 100% and a sensitivity improvement by 141% compared to the case of a device designed with conventional orthogonal shapes. Furthermore, excellent immunities to fabrication tolerance and parameter mismatch are achieved.


Author(s):  
Johnson Fujamade ◽  
Frances Williams ◽  
Oliver Myers ◽  
Brandon Plastied ◽  
Messaoud Bahoura ◽  
...  

In recent years, the use of microelectromechanical systems (MEMS) devices has led to high performing actuators for various applications, including unmanned air vehicles (UAVs) for defense applications. The incorporation of MEMS technology in this field has resulted in miniaturized UAVs with the capability of carrying out sophisticated reconnaissance and relaying real time information remotely; however, maneuverability of these devices around obstacles is still a challenge. This paper presents the design and fabrication of a functionally modified bimorph actuator with enhanced UAV aerodynamics and maneuverability. The actuator is a metal-based MEMS device consisting of stainless steel, lead zirconate titanate (PZT), and titanium/platinum electrodes. COMSOL analysis was performed to examine optimal device design parameters and is presented in this paper. The design consists of off-axis PZT segments on a bimorph PZT layer which results in bend twist coupling. A detailed description of the fabrication process flow developed based on the optimization of the device design is also given. MEMS processing technology was incorporated to produce a torsional cantilever beam that produces angular and linear displacement for superior UAV maneuverability and its performance is also presented in this paper.


Author(s):  
Daniel A. Porter ◽  
Usha R. Gowrishetty ◽  
Isaac J. Phelps ◽  
Kevin M. Walsh ◽  
Thomas A. Berfield

Buckled structures offer many great benefits to microelectromechanical systems (MEMS), using naturally occurring residual stresses to provide structures with switchable stable states capable of large transverse deflections. In this work a simple, circular bi-layer diaphragm style of buckled MEMS devices is discussed. The buckling behavior of the system, including buckling height and switching criteria, is modeled and analyzed in ANSYS, then compared with theoretical equations and experimental measurements. Results of this work will help to yield optimal design parameters for both energy harvesting and actuation MEMS applications.


Author(s):  
Xiaowei Shan ◽  
Ting Zou ◽  
James Richard Forbes ◽  
Jorge Angeles

The focus of this paper is the design of a biaxial MEMS accelerometer for navigation applications. First, a survey is conducted to outline the commercial landscape of navigation-grade and MEMS accelerometers. The survey shows a potential market for navigation-grade accelerometers at the MEMS scale. Based on the specifications for navigation applications, the design targets are derived for the proposed biaxial MEMS accelerometers, including the common concerns of natural frequency ratios and bandwidth, as well as the important parameters for MEMS devices, such as hinge width, proof-mass size and mobility range. In light of the design targets, the ideal frequency matrix of the biaxial accelerometer system is derived based on the concept of generalized spring, in connection with the design targets. The stiffness values required are estimated herein. For further structural optimization, the parametric entries of the frequency-ratio matrix act as the objectives to be maximized for the lowest off-axis sensitivity of the proposed accelerometer. A suitable architecture for MEMS biaxial accelerometers is proposed thereafter. This architecture not only provides high compliance and structural isotropy for the in-plane translation, but also allows for direct measurement of the proof-mass motion. The proposed architecture is then optimized for the highest frequency ratio between the non-sensitive and sensitive axes, with regard to the design parameters and constraints. The optimization results of the proposed accelerometer demonstrate navigation-grade mechanical performance.


Micromachines ◽  
2021 ◽  
Vol 12 (3) ◽  
pp. 310
Author(s):  
Muhammad Mubasher Saleem ◽  
Shayaan Saghir ◽  
Syed Ali Raza Bukhari ◽  
Amir Hamza ◽  
Rana Iqtidar Shakoor ◽  
...  

This paper presents a new design of microelectromechanical systems (MEMS) based low-g accelerometer utilizing mode-localization effect in the three degree-of-freedom (3-DoF) weakly coupled MEMS resonators. Two sets of the 3-DoF mechanically coupled resonators are used on either side of the single proof mass and difference in the amplitude ratio of two resonator sets is considered as an output metric for the input acceleration measurement. The proof mass is electrostatically coupled to the perturbation resonators and for the sensitivity and input dynamic range tuning of MEMS accelerometer, electrostatic electrodes are used with each resonator in two sets of 3-DoF coupled resonators. The MEMS accelerometer is designed considering the foundry process constraints of silicon-on-insulator multi-user MEMS processes (SOIMUMPs). The performance of the MEMS accelerometer is analyzed through finite-element-method (FEM) based simulations. The sensitivity of the MEMS accelerometer in terms of amplitude ratio difference is obtained as 10.61/g for an input acceleration range of ±2 g with thermomechanical noise based resolution of 0.22 and nonlinearity less than 0.5%.


Author(s):  
Umar Ibrahim Minhas ◽  
Roger Woods ◽  
Georgios Karakonstantis

AbstractWhilst FPGAs have been used in cloud ecosystems, it is still extremely challenging to achieve high compute density when mapping heterogeneous multi-tasks on shared resources at runtime. This work addresses this by treating the FPGA resource as a service and employing multi-task processing at the high level, design space exploration and static off-line partitioning in order to allow more efficient mapping of heterogeneous tasks onto the FPGA. In addition, a new, comprehensive runtime functional simulator is used to evaluate the effect of various spatial and temporal constraints on both the existing and new approaches when varying system design parameters. A comprehensive suite of real high performance computing tasks was implemented on a Nallatech 385 FPGA card and show that our approach can provide on average 2.9 × and 2.3 × higher system throughput for compute and mixed intensity tasks, while 0.2 × lower for memory intensive tasks due to external memory access latency and bandwidth limitations. The work has been extended by introducing a novel scheduling scheme to enhance temporal utilization of resources when using the proposed approach. Additional results for large queues of mixed intensity tasks (compute and memory) show that the proposed partitioning and scheduling approach can provide higher than 3 × system speedup over previous schemes.


2021 ◽  
Author(s):  
Sebastian F. Riebl ◽  
Christian Wakelam ◽  
Reinhard Niehuis

Abstract Turbine Vane Frames (TVF) are a way to realize more compact jet engine designs. Located between the high pressure turbine (HPT) and the low pressure turbine (LPT), they fulfill structural and aerodynamic tasks. When used as an integrated concept with splitters located between the structural load-bearing vanes, the TVF configuration contains more than one type of airfoil with sometimes pronouncedly different properties. This system of multidisciplinary demands and mixed blading poses an interesting opportunity for optimization. Within the scope of the present work, a full geometric parameterization of a TVF with splitters is presented. The parameterization is chosen as to minimize the number of parameters required to automatically and flexibly represent all blade types involved in a TVF row in all three dimensions. Typical blade design parameters are linked to the fourth order Bézier-curve controlled camber line-thickness parameterization. Based on conventional design rules, a procedure is presented, which sets the parameters within their permissible ranges according to the imposed constraints, using a proprietary developed code. The presented workflow relies on subsequent three dimensional geometry generation by transfer of the proposed parameter set to a commercially available CAD package. The interdependencies of parameters are discussed and their respective significance for the adjustment process is detailed. Furthermore, the capability of the chosen parameterization and adjustment process to rebuild an exemplary reference TVF geometry is demonstrated. The results are verified by comparing not only geometrical profile data, but also validated CFD simulation results between the rebuilt and original geometries. Measures taken to ensure the robustness of the method are highlighted and evaluated by exploring extremes in the permissible design space. Finally, the embedding of the proposed method within the framework of an automated, gradient free numerical optimization is discussed. Herein, implications of the proposed method on response surface modeling in combination with the optimization method are highlighted. The method promises to be an option for improvement of optimization efficiency in gradient free optimization of interdependent blade geometries, by a-priori excluding unsuitable blade combinations, yet keeping restrictions to the design space as limited as possible.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Sina Hamian ◽  
Andrew M. Gauffreau ◽  
Timothy Walsh ◽  
Jungchul Lee ◽  
Keunhan Park

This paper reports the frequency-dependent electrothermal behaviors of a freestanding doped-silicon heated microcantilever probe operating under periodic (ac) Joule heating. We conducted a frequency-domain finite-element analysis (FEA) and compared the steady periodic solution with 3ω experiment results. The computed thermal transfer function of the cantilever accurately predicts the ac electrothermal behaviors over a full spectrum of operational frequencies, which could not be accomplished with the 1D approximation. In addition, the thermal transfer functions of the cantilever in vacuum and in air were compared, through which the frequency-dependent heat transfer coefficient of the air was quantified. With the developed FEA model, design parameters of the cantilever (i.e., the size and the constriction width of the cantilever heater) and their effects on the ac electrothermal behaviors were carefully investigated. Although this work focused on doped-Si heated microcantilever probes, the developed FEA model can be applied for the ac electrothermal analysis of general microelectromechanical systems.


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