scholarly journals Effect of Impeller Diameter on Dynamic Response of a Centrifugal Pump Rotor

Vibration ◽  
2021 ◽  
Vol 4 (1) ◽  
pp. 117-129
Author(s):  
Alireza Shooshtari ◽  
Mahdi Karimi ◽  
Mehrdad Shemshadi ◽  
Sareh Seraj

This paper investigates the effect of impeller diameter on the dynamic response of a centrifugal pump using an inverse dynamic method. For this purpose, the equations of motion of the shaft and the impeller are derived based on Timoshenko beam theory considering the impeller as a concentrated mass disk. For practical modeling, the model of Jones and Harris is added to the equation to include the effect of bearings. As a case study, the model is applied to a process pump used in an oil refinery. Computing the eigenvalues of the model and comparing them with the natural frequencies of the structure, the model updating of the problem is performed through an indirect method. Three impellers with different diameters are applied to the updated model. The results show that increasing the diameter of the pump impeller can increase the amplitude of vibration up to 52% at critical speeds of the rotor. It is found that in addition to the hydraulic condition and efficiency, the impeller diameter should be considered as an important factor in the selection of centrifugal pumps.

Author(s):  
C. Levy ◽  
Q. Chen

Abstract The partially covered, sandwich-type cantilever with concentrated mass at the free end is studied. The equations of motion for the system modeled via Euler beam theory are derived and the resonant frequency and loss factor of the system are analyzed. The variations of resonance frequency and system loss factor for different geometrical and physical parameters are also discussed. Variation of these two parameters are found to strongly depend on the geometrical and physical properties of the constraining layers and the mass ratio.


Author(s):  
Munther Y. Hermez ◽  
Badih A. Jawad ◽  
Liping Liu ◽  
Vernon Fernandez ◽  
Kingman Yee ◽  
...  

The present work aims to numerically study the inlet flow recirculation and modified impeller interaction in a centrifugal pump. An optimization of modified shrouded impeller with curved disk arrangement to suppress the unsteady flow recirculation is pursued. This modification will enhance the impeller characteristics with a wider operation range at both low and high flow rates in a high speed centrifugal pump type. The unstable flow in the centrifugal pumps is a common problem that leads to damage in the pump’s internal parts, consequently increases the operating cost. At certain flow rates, generally below the Best Efficiency Point (BEP), all centrifugal pumps are subject to internal recirculation occurs at the suction and discharge areas of the impeller. For decades, experimental work has been done to investigate the complex three-dimensional flow within centrifugal pumps impellers, before computational work gains momentum due to advancement of computing power and improved numerical codes. In this study the impeller with a curved disk arrangement has been investigated by using a three-dimensional Navier-Stokes code with a standard k-ε turbulence model. The purpose is to evaluate and select the optimum impeller modification that would increase the pump suction flow rate range. Three-dimensional numerical Computational Fluid Dynamics (CFD) tools are used to simulate flow field characteristics inside the centrifugal pump and provide critical hydraulic design information. In the present work, ANSYS v.16.1 Fluent solver is used to analyze the pressure and velocity distributions inside impeller suction and discharge passages. The ultimate goal of this study is to manufacture and validate the most optimized and efficient centrifugal pump impeller with a curved disk. The best case curve identifies the highest increase of total pressure difference by 22.1%, and highest efficiency by 92.3% at low flowrates.


1943 ◽  
Vol 150 (1) ◽  
pp. 121-134 ◽  
Author(s):  
N. Tetlow

During the last thirty years there has been a manifold increase in the demand for centrifugal pumps for oilfield and oil refinery service, an increase in which British engineers have played a worthy part. With traditional British reticence little has been said of the achievements of British oil companies and British pump manufacturers in this field of activity, and the author has written this paper with the object of correcting the omission. In the field of oil transportation over long distances, for instance, the influence of British practice is to be seen in many oilfields throughout the world. Within the refinery considerable strides have been made, particularly in solving the difficult problem of handling unstable hydrocarbon liquids under high suction pressures. Hot oil pump practice is now more or less established, and in this development the greater share of credit is due to American pump manufacturers. These developments are dealt with at some length in the appropriate section of the paper. Another point which calls for comment here is the introduction of a new term, for the characteristic of flow into the impeller eye, which is used in section 3 of the paper. When dealing with hydrocarbon liquids under saturation pressure and temperature conditions, the so-called “suction performance” of a centrifugal pump becomes extremely important. As a description of this most important characteristic of a pump the use of the phrase “suction performance” is misleading, and it has led to much confusion of thought. An attempt has been made to reduce the possibility of further confusion by coining a new phrase based on the analogy of similar characteristics encountered in electrical engineering. Throughout the paper, therefore, the pump characteristic relating to flow into the impeller eye has been described as the characteristic of “flow inductance”. The paper would not be complete without an attempt to assess the future trend. There will probably be a much greater tendency towards electrification of main-line pumping plant. A further increase in operating temperatures and pressures will, no doubt, lead to many fundamental changes in the design of pumping plant for use inside the refinery. As an example, it is suggested that for some difficult duties it may be necessary to adopt pump designs in which stuffing boxes are avoided altogether. Finally, it is probable that refinery technologists will tend more and more to adopt chemical processes and chemical engineering practice, so introducing new problems for the pump designer.


2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Yu Zhang ◽  
Sanbao Hu ◽  
Yunqing Zhang ◽  
Liping Chen

This paper presents the optimization of vibrations of centrifugal pump considering fluid-structure interaction (FSI). A set of centrifugal pumps with various blade shapes were studied using FSI method, in order to investigate the transient vibration performance. The Kriging model, based on the results of the FSI simulations, was established to approximate the relationship between the geometrical parameters of pump impeller and the root mean square (RMS) values of the displacement response at the pump bearing block. Hence, multi-island genetic algorithm (MIGA) has been implemented to minimize the RMS value of the impeller displacement. A prototype of centrifugal pump has been manufactured and an experimental validation of the optimization results has been carried out. The comparison among results of Kriging surrogate model, FSI simulation, and experimental test showed a good consistency of the three approaches. Finally, the transient mechanical behavior of pump impeller has been investigated using FSI method based on the optimized geometry parameters of pump impeller.


1980 ◽  
Vol 102 (4) ◽  
pp. 446-453 ◽  
Author(s):  
Kiyoshi Minemura ◽  
Mitsukiyo Murakami

Equations of motion for air bubbles in a centrifugal pump impeller were obtained and solved numerically for a flow in a radial-flow-type impeller, and the results were compared with experiments. Governing factors for the bubble motion are the force due to the pressure gradient, the drag force due to the flow resistance of the surrounding liquid, and the inertia force due to virtual mass of the liquid. If the bubble diameter is reduced continuously, the effect of the inertia force is also reduced and trajectories of the air bubbles approach more and more to the path of the flowing water.


Author(s):  
Masamichi Iino ◽  
Kazuhiro Tanaka ◽  
Kazuyoshi Miyagawa ◽  
Takeshi Okubo

The objectives of the present study were to investigate influences of fins, set in a suction part, on the positive slope and hysteresis loop in head/discharge characteristic curves of centrifugal pumps in the experiment as well as in the numerical prediction. The fins were located in upstream side of a pump impeller to suppress swirl flow occurring before the impeller inlet at partial load operation. We had two kinds of centrifugal pump with/without the fins, the number of which is 16. These two centrifugal pumps had a shrouded impeller with 7 blades and a diffuser with 20 guide vanes with the same configuration. In the experiment, the pump with them had a large hysteresis loop at partial load operation in the head/discharge characteristic curve, although the pump without them had no hysteresis loop. In the numerical simulation based on periodic flow, the incompressible turbulent flow field was calculated for partial blade-passages with periodic boundary conditions. As a result, the simulated characteristics had the same tendencies as the experimental results. Furthermore, the causes of the discontinuous head/discharge characteristics depending on the direction of partial load operation were clarified through calculating and comparing the internal flow fields in the cases with/without the fins. The pumps had the large backflow and recirculation areas in two places, one of which was near the shroud at the impeller inlet including the fins area and another near the central part of the diffuser. The difference in the hysteresis loop between with and without the fins was caused by the existence of the fins, which suppressed or promoted the backflow at the impeller.


2016 ◽  
Vol 852 ◽  
pp. 539-544
Author(s):  
Parth Shah ◽  
M. Ashwin Ganesh ◽  
Thundil Kuruppa Raj

This paper deals with a comparative study of the outlet pressure-energy between a conventional and normal blade impeller and an airfoil-shaped blade impeller of a centrifugal pump. Although the volute casing is an important component along with an impeller [1], the present comparative analysis makes the volute casing redundant to the study, hence neglected. All centrifugal pumps are usually designed and manufactured using backward swept blades with equal camber on the top and bottom sides. An increased camber on the top side is an ideal trait for a lift generating airfoil. The purpose is to implement the principle of lift generation of airfoil for centrifugal pumps. As a result, a local suction side and pressure side can be visualized using CFX-post processor. The 3D analysis of such a centrifugal pump impeller is designed in SOLIDWORKS® and analyzed using ANSYS® CFX. The SST (Menter’s Shear Stress Transport) model is used as it combines both the k-ω and k-ε turbulence models.


2018 ◽  
Vol 35 (4) ◽  
pp. 577-589 ◽  
Author(s):  
D. Khoeini ◽  
E. Shirani ◽  
M. Joghataei

ABSTRACTThis study aims at improving the performance of a centrifugal pump by using different angular diffusers on the downstream side of the centrifugal pump impeller. Numerical and experimental studies have been carried out on different vaned and non-vaned diffuser with three different wall divergence angle (α) of 0°, 5° and 10° to achieve that purpose. The data analyses show good agreement between the numerical and experimental results. They reveal profound effect of the divergence angle (α) of angular vaned diffuser on the head and overall efficiency of centrifugal pumps especially at high flow rates as they broaden operating region of the centrifugal pump. In fact it is found that the head and overall efficiency of impeller with vaned diffuser α = 10° enhance by 15.4 and 9 percent respectively compared to that of centrifugal pump with no vaned diffuser at high flow rates. Furthermore the head and overall efficiency of impeller with vaned diffuser α = 10° increase by 5.7 and 7 percent respectively in comparison with the impeller with vaned diffuser α = 0°.


Author(s):  
Ivan J. Baiges ◽  
Joseph Duffy

Abstract The dynamic response is an important consideration when designing and controlling manipulators. This dynamic response can be better understood with the explicit equations of motion. This paper presents the derivation of the explicit equations of motion for a parallel manipulator using Kane’s Method. These equations illustrate the high degree of coupling existing in this type of manipulator. A simulation program is developed with the equations of motion and used for the inverse dynamic analysis of the system. The results of the tests indicate that the most important coupling effect is caused by gravity.


2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Yongshun Zeng ◽  
Zhifeng Yao ◽  
Fujun Wang ◽  
Ruofu Xiao ◽  
Chenglian He

Abstract The reduction in pressure fluctuation can suppress noise, balance the radial and axial forces, and restrain the vibration level of a centrifugal pump. Impeller stagger and blade geometry influence the pressure fluctuation characteristics of double suction centrifugal pumps. In the present investigation, the pressure fluctuation characteristics of the baseline impeller, the staggered impeller, and the blade geometry modified impeller were investigated experimentally under design and off-design operating conditions. The frequency spectrum was analyzed by fast Fourier transform (FFT) and continuous wavelet transform (CWT) methods. The broadband frequencies are defined quantitatively and analyzed emphatically. The significant linear relationship between the center frequency of the broadband frequencies and the flowrate is discovered for the first time. The center frequency decreases as the flowrate increases. The linearity varies below and above the design flowrate. When the discrete frequencies are in range of the broadband frequencies, a high amplitude of pressure fluctuation occurs. This could explain the large peak-to-peak value of the pressure fluctuation at 1.24Qn, which may be due to the coincidence between broadband frequencies and the components at the frequencies fr and 2fr. Both the staggered impeller and the blade geometry modified impeller can reduce the level of pressure fluctuation; in particular, it is reduced to 35% and 13% compared to that of baseline impeller near the volute tongue region under the design flowrate, respectively. The staggered impeller and the blade geometry can obviously affect the decreasing slopes between the center frequencies and the flowrate.


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