scholarly journals Optimasi siklus termodinamika integrasi boiler AQC dan PH pada desain WHRPG di industri semen

2019 ◽  
Vol 9 (1) ◽  
pp. 51-57
Author(s):  
Teguh Sasono, Tjatur Udjianto

The cement industry is a chemical industry that requires large amounts of energy and releases CO2 emissions, one of which is produced from limestone calcination. Electricity consumption index for 2017 at PT Holcim Indonesia Tbk. Cilacap Plant averaged 92.20 kWh / ton cement and 3,352MJ / ton clinker in thermal form. This shows that the use of thermal energy is very dominant in the production process. The opportunity to reduce the index of electricity consumption is a very appropriate step in order to reduce greenhouse gas (GHG) emissions and production costs, thereby increasing its competitiveness. Installation of WHRPG system in the preheater (PH) process output unit and the water quenching cooler (AQC) output to utilize exhaust heat that can produce pressurized steam and when combined with the steam turbine starter drive and electric generator coupled, the system is able to generate electricity to supply the needs electrical energy industry. From the data of potential exhaust gases in PH and AQC and the design determination of the choice of operating conditions of the selected three-level steam turbine pressure, the optimization results are obtained by applying a graded nonlinear GRG model, the thermal efficiency of the WHRPG water system is optimal at 24.38% with work output the optimum thermal value is 6,420.29 kW and the estimated gross electric power yield is 6.089,51kW. The optimal conditions achieved are indicated by the pinch point value on the AQC boiler that occurs in the economizer at 10K while the PH boiler occurs at the superheater of 10K according to the specified pinch minimum constraints. If the estimated power of the balance of plant and auxiliaries in the WHRPG system is 12% and the cement production capacity is 7,800 tons / day assuming a WHRPG capacity factor of 73%, then the magnitude of the reduction in electrical energy intensity is at least 12.04 kWh / ton cement. Keyword : Preheater, Air Quenching Cooler, WHRPG, HRSG, Cement, GRG nonlinear, Optimamization, Kawasaki

2020 ◽  
Vol 12 (13) ◽  
pp. 5265
Author(s):  
Angeles Campos-Osorio ◽  
Néstor Santillán-Soto ◽  
O. Rafael García-Cueto ◽  
Alejandro A. Lambert-Arista ◽  
Gonzalo Bojórquez-Morales

In cities with dry arid climate, air conditioning (AC) equipment is necessary for thermal comfort in indoor spaces. The use of this equipment generates an increase in electricity consumption and an increment in CO₂ emissions to the environment; thus, one way to mitigate these negative effects is the Living Green Wall (LGW). The objective of this research is to assess the decrease in thermal gain, energy benefits, and estimate the greenhouse gas (GHG) emissions that are not emitted by the use of the LGW. Measurements of heat flux, solar radiation, and temperatures were made on a concrete wall and another with an LGW in a west-facing building in the city of Mexicali, Mexico. The results indicate that it is possible to reduce 49% of the heat flow through the wall, which reduces the thermal load 102,212 Btu/h to the indoor space, implying the additional work of 8.53 tons of AC. This excess equals 985.6 kWh of electrical energy and generates a total of 697 kg of CO₂ emissions during the warm season. It is concluded that shading with an LWG becomes a very influential element to mitigate the heat fluxes towards the indoor spaces.


Forests ◽  
2021 ◽  
Vol 12 (12) ◽  
pp. 1612
Author(s):  
Sättar Ezzati ◽  
Farzam Tavankar ◽  
Mohammad Reza Ghaffariyan ◽  
Rachele Venanzi ◽  
Francesco Latterini ◽  
...  

Mountainous hardwood mixed stands offer challenges to timber harvesting operations in practice, including a harsh climate, variable topography, steep terrain, and large-sized timbers. This paper aims to develop productivity and cost models for a mountain-ground-based harvesting operation across the terrain (e.g., slope conditions), stand (e.g., tree volume) environmental (e.g., weather), and yard (e.g., winching distance) variables and to assess GHG emissions related to the equipment in use. This development was implemented in a timber harvesting practice under single-tree selection in mountainous forests of Iran where a motor-manual chainsaw is used for felling and a rubber-tired cable skidder is used for log extraction. The average delay-free productivity was 4.55 m3 for felling and 14.73 m3 h−1for skidding. Lower production costs and higher productivity rates were observed over the gentle slopes and in sunny conditions. The average production costs ranged between USD 4.27m−3 for felling and USD 5.35m−3 for skidding. The average emissions ranged between 0.96 kg m−3 for felling and 7.06 kg m−3 for skidding in snowy conditions over steep slopes. The study’s results confirm avoiding harvesting operations on steep slopes (greater than 35%) and in extreme weather conditions to obtain higher work efficiency and to minimize adverse effects of machinery on forest ecosystems. The results should be of use to harvest managers and forest planners considering the application of ground-based harvesting operations using a semi-mechanized system on a range of operating conditions in mountain hardwood stands.


2020 ◽  
Vol 14 (1) ◽  
pp. 48-54
Author(s):  
D. Ostrenko ◽  

Emergency modes in electrical networks, arising for various reasons, lead to a break in the transmission of electrical energy on the way from the generating facility to the consumer. In most cases, such time breaks are unacceptable (the degree depends on the class of the consumer). Therefore, an effective solution is to both deal with the consequences, use emergency input of the reserve, and prevent these emergency situations by predicting events in the electric network. After analyzing the source [1], it was concluded that there are several methods for performing the forecast of emergency situations in electric networks. It can be: technical analysis, operational data processing (or online analytical processing), nonlinear regression methods. However, it is neural networks that have received the greatest application for solving these tasks. In this paper, we analyze existing neural networks used to predict processes in electrical systems, analyze the learning algorithm, and propose a new method for using neural networks to predict in electrical networks. Prognostication in electrical engineering plays a key role in shaping the balance of electricity in the grid, influencing the choice of mode parameters and estimated electrical loads. The balance of generation of electricity is the basis of technological stability of the energy system, its violation affects the quality of electricity (there are frequency and voltage jumps in the network), which reduces the efficiency of the equipment. Also, the correct forecast allows to ensure the optimal load distribution between the objects of the grid. According to the experience of [2], different methods are usually used for forecasting electricity consumption and building customer profiles, usually based on the analysis of the time dynamics of electricity consumption and its factors, the identification of statistical relationships between features and the construction of models.


2014 ◽  
pp. 298-301 ◽  
Author(s):  
Arnaud Petit

Bois-Rouge factory, an 8000 t/d cane Reunionese sugarcane mill, has fully equipped its filtration station with vacuum belt press filters since 2010, the first one being installed in 2009. The present study deals with this 3-year experience and discusses operating conditions, electricity consumption, performance and optimisation. The comparison with the more classical rotary drum vacuum filter station of Le Gol sugar mill highlights advantages of vacuum belt press filters: high filtration efficiency, low filter cake mass and sucrose content, low total solids content in filtrate and low power consumption. However, this technology needs a mud conditioning step and requires a large amount of water to improve mud quality, mixing of flocculant and washing of filter belts. The impact on the energy balance of the sugar mill is significant. At Bois-Rouge mill, studies are underway to reduce the water consumption by recycling low d.s. filtrate and by dry cleaning the filter belts.


2018 ◽  
Vol 239 ◽  
pp. 01036 ◽  
Author(s):  
Viktor Kharlamov ◽  
Pavel Shkodun ◽  
Andrey Ognevsky

Effective use of fuel and energy resources is one of the main tasks in modern industry and transport. The main directions of increasing the energy efficiency of the electric rolling stock of railways are considered in the paper. For the electric rolling stock of railways, a significant proportion of electric power consumption falls on traction needs. The consumption of electrical energy and its recovery directly depends on the proper operation and fine-tuning of the magnetic system and switching of traction electric motors of the rolling stock. The methods of testing traction electric motors currently used in railway transport do not fully correspond to their operating modes during operation. For more reliable control of their condition, a methodology for estimating the nature of the operation of traction electric motors in conditions close to real ones was proposed. Studies of the influence of transient processes on the quality of switching of traction electric motors taking into account operating conditions are carried out. Based on the results of the study, the analysis of the data obtained is carried out, and a criterion for estimating the switching stability of traction electric motors in transient operation modes is proposed. The proposed criterion allows carrying out quality control of the tuning of the magnetic system and switching of the traction electric motor, and also estimating the nature of its operation in various modes, taking into account the operating conditions.


2016 ◽  
Vol 23 (1) ◽  
pp. 137-149 ◽  
Author(s):  
Chang-Yong YI ◽  
Han-Seong GWAK ◽  
Dong-Eun LEE

Low carbon construction is an important operation management goal because greenhouse gas (GHG) reduc­tion has become a global concern. Major construction resources that contribute GHG, such as equipment and labour, are being targeted to achieve this goal. The GHG emissions produced by the resources vary with their operating conditions. It is commendable to provide a statistical GHG emission estimation method that models the transitory nature of resource states at micro-scale of construction operations. This paper proposes a computational method called Stochastic Carbon Emission Estimation (SCE2) that measures the variability of GHG emissions. It creates construction operation models consisting of atomic work tasks, utilizes hourly equipment fuel consumption and hourly labourer respiratory rates that change according to their operating conditions classified into five categories, and identifies an optimal resource combi­nation by trading off eco-economic performance metrics such as the amount of GHG emissions, operation completion time, operation completion cost, and productivity. The study is of value to researchers because SCE2 fill in a gap to eco-economic operation modelling and analysis tool which considers operating conditions at micro-scale of construction operation having many stochastic work tasks. This study is also relevance to practitioners because it allows project man­agers to achieve eco-economic goals while honouring predefined constraints associated with time and cost.


Author(s):  
Fabian F. Müller ◽  
Markus Schatz ◽  
Damian M. Vogt ◽  
Jens Aschenbruck

The influence of a cylindrical strut shortly downstream of the bladerow on the vibration behavior of the last stage rotor blades of a single stage LP model steam turbine was investigated in the present study. Steam turbine retrofits often result in an increase of turbine size, aiming for more power and higher efficiency. As the existing LP steam turbine exhaust hoods are generally not modified, the last stage rotor blades frequently move closer to installations within the exhaust hood. To capture the influence of such an installation on the flow field characteristics, extensive flow field measurements using pneumatic probes were conducted at the turbine outlet plane. In addition, time-resolved pressure measurements along the casing contour of the diffuser and on the surface of the cylinder were made, aiming for the identification of pressure fluctuations induced by the flow around the installation. Blade vibration behavior was measured at three different operating conditions by means of a tip timing system. Despite the considerable changes in the flow field and its frequency content, no significant impact on blade vibration amplitudes were observed for the investigated case and considered operating conditions. Nevertheless, time-resolved pressure measurements suggest that notable pressure oscillations induced by the vortex shedding can reach the upstream bladerow.


Author(s):  
Dickson Munyoki ◽  
Markus Schatz ◽  
Damian M. Vogt

The performance of the axial-radial diffuser downstream of the last low-pressure steam turbine stages and the losses occurring subsequently within the exhaust hood directly influences the overall efficiency of a steam power plant. It is estimated that an improvement of the pressure recovery in the diffuser and exhaust hood by 10% translates into 1% of last stage efficiency [11]. While the design of axial-radial diffusers has been the object of quite many studies, the flow phenomena occurring within the exhaust hood have not received much attention in recent years. However, major losses occur due to dissipation within vortices and inability of the hood to properly diffuse the flow. Flow turning from radial to downward flow towards the condenser, especially at the upper part of the hood is essentially the main cause for this. This paper presents a detailed analysis of the losses within the exhaust hood flow for two operating conditions based on numerical results. In order to identify the underlying mechanisms and the locations where dissipation mainly occurs, an approach was followed, whereby the diffuser inflow is divided into different sectors and pressure recovery, dissipation and finally residual kinetic energy of the flow originating from these sectors is calculated at different locations within the hood. Based on this method, the flow from the topmost sectors at the diffuser inlet is found to cause the highest dissipation for both investigated cases. Upon hitting the exhaust hood walls, the flow on the upper part of the diffuser is deflected, forming complex vortices which are stretching into the condenser and interacting with flow originating from other sectors, thereby causing further swirling and generating additional losses. The detailed study of the flow behavior in the exhaust hood and the associated dissipation presents an opportunity for future investigations of efficient geometrical features to be introduced within the hood to improve the flow and hence the overall pressure recovery coefficient.


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