scholarly journals Current state and prospects of stone mining and stone processing waste use in silicate industries (review)

2020 ◽  
Vol 120 ◽  
pp. 196-210
Author(s):  
L. L. Bragina ◽  
S. O. Ryabinin ◽  
O. Yu. Fedorenko ◽  
O. P. Degurko ◽  
S. O. Melnik
Keyword(s):  
Raw Materials ◽  
Raw Material ◽  
Hazardous Substances ◽  
Material Base ◽  
Stone Casting ◽  
Processing Waste ◽  
Complete Replacement ◽  
Industrial Enterprises ◽  
Artificial Stone ◽  
Silicate Materials

A review of foreign and native publications on the use of man-made raw materials, which is formed during the extraction and processing of rocks, in the silicate materials production was presented. It was shown that, the disposal of large-scale industrial waste from mining and ore processing industrial complexes is promising for solving environmental problems and expanding the raw material base of silicate industries. An increase in the waste consumption degree will contribute to the integrated use of mineral raw materials, as well as a decrease in the volume of their accumulation and an improvement in the environmental situation. A literature review has shown the obvious potential of waste as an alternative raw material for partial or complete replacement of traditional raw materials in various silicate industries. On the example of artificial stone, stone casting, cement, concrete, ceramic bricks and tiles production, the technologies of silicate materials and products were considered, where waste disposal is technologically sound and economically feasible. It was shown that, mineral technogenic raw materials (wastes from mining, mechanical processing and enrichment of rocks) are used as a concrete, artificial stone and other composite binder’s filler, as non-plastic and fluxing components of ceramics bodies, and even as the main raw material in the production of stone casting. On specific examples, it was considered how a reasonable rocks waste use in the silicate materials production can improve the products properties. Requirements were formulated and criteria for the applicability of stone mining and stone processing waste in the silicate materials production were determined, consideration of which will reduce the hazards and risks associated with the possible presence of technologically harmful and potentially hazardous substances in waste. Knowledge of the using peculiarities wastes from the extraction and processing of the different rocks will allow to optimize technological processes when replacing natural raw materials with technogenic materials. Providing scientific and technical information on the advantages of using waste in the ceramic, glass-crystalline, binders and composite materials production will contribute to the development of resource-saving environmentally friendly technologies, natural resources rational use and increase of industrial enterprises responsibility to society and nature.

scholarly journals The Waste of the Ferroalloy Production in Russia

2020 ◽  
Author(s):  
Vladimir Ivanovich Zhuchkov ◽  
Leopold Igorevich Leontiev ◽  
Alexandr Vladimirovich Sychev ◽  
Veniamin Yakovlevich Dashevsky ◽  
Oleg Vadimovich Zayakin
Keyword(s):  
Russian Federation ◽  
Raw Materials ◽  
Steel Production ◽  
Raw Material ◽  
Ferroalloy Production ◽  
Material Base ◽  
Silicon Alloys ◽  
Industrial Enterprises ◽  
The Russian Federation ◽  
Manganese Ferroalloys

Ferroalloys are used to change the composition and properties of ferrous and non- ferrous metals. Therefore, the volume of ferroalloy smelting corresponds to the amount of steel and other alloys produced. Currently world steel production is approximately 1630 million tons, and about 40 million tons of various ferroalloys are produced (2.5%). The structure of ferroalloy production in different countries mainly depends not on the needs of industrial enterprises, but on ore reserves. Excessive amounts of ferroalloys produced are exported, and the missing alloys are imported. In Russia silicon alloys that have no restrictions in the raw material base (44%) are the most produced, then manganese (25%) and chromium (23%) ferroalloys. The remaining ferroalloys account for 8% of production. About half of the manganese ferroalloys needed for consumption are bought abroad, and half are produced in the Russian Federation from foreign raw materials (Kazakhstan, South Africa, Gabon). The Russian Federation provides itself with chromium ferroalloys completely, and sells ∼ 80%, and for their production mainly imported raw materials (∼ 65%) from Kazakhstan are used. Keywords: ferroalloy, ferrochrome, slags, production of ferroalloy

scholarly journals RESEARCH OF THE RAW MATERIAL BASE IN THE VINNITSA REGION

2019 ◽  
pp. 40-46
Author(s):  
Alla Solomon ◽  
Yurii Polievoda ◽  
Mariana Bondar
Keyword(s):  
Quality Indicators ◽  
Dairy Products ◽  
Raw Materials ◽  
Animal Health ◽  
Raw Milk ◽  
First Grade ◽  
Raw Material ◽  
Hazardous Substances ◽  
Material Base ◽  
Mineral Salts

The safety of milk and dairy products as a whole can be determined by a comprehensive indicator - animal health. Thus, in accordance with modern international requirements, the farm where raw milk is produced for the production of dairy products must: comply with the rules of hygiene and veterinary sanitation; meet the requirements of good manufacturing practice; carry out identification and registration of animals; ensure proper documentation on the receipt of feed, hygiene and sanitation of medicines; to monitor in the pre-fermer laboratory the quality and safety of milk; compulsory registration of feeds coming from animals because of the feed that can cause human health hazardous substances (hormones, antibiotics, etc.); record veterinary medicinal products used for the treatment of animals; to record the occurrence of those diseases in animals that threaten the safety of milk. EU standards require strict compliance with food safety and quality requirements. The country, which cannot keep track of all stages of production, is closed to the European market. The analysis of quality indicators of milk received for processing is made. It has been established that milk from households has low quality indicators. Higher- and first-grade milk comes from agricultural enterprises. Milk quality means its high hygienic performance, the content of a certain amount of protein, fat, vitamins, enzymes, hormones, mineral salts and other substances. It should not contain any neutralizing substances (antibiotics, soda, hydrogen peroxide). The content of heavy metals, pesticide residues should not exceed the maximum permissible level. Therefore, the safety of raw materials is a guarantee of the safety of finished products in the domestic market and its competitiveness in foreign markets.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

Serpentinite Magnesium Binders, Based on Technogenic Raw Materials

2021 ◽  
Vol 316 ◽  
pp. 1050-1054
Author(s):  
V.N. Zyryanova ◽  
E.V. Lytkina ◽  
A.P. Ochur-Ool
Keyword(s):  
Mechanical Strength ◽  
Water Resistance ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hardening Process ◽  
Dispersed System ◽  
Technogenic Raw Materials

Increasing water resistance and mechanical strength of hardening magnesian binders’ products can be achieved by introducing microfillings into a hardening dispersed system. It is shown that serpentine provides an increase strength and water resistance in hydration and hardening process, being as a structure-forming component, it intensifies this process. It allows expanding the raw material base for the production of magnesia binders for construction purposes.

Technological aspects of alcohol distillates production from non-traditional sugar-raw materials

2021 ◽  
Vol 9 (16) ◽  
pp. 90-97
Author(s):  
Kateryna Danilova ◽  
◽  
Oksana Zavarzina ◽  
Keyword(s):  
Raw Materials ◽  
Biologically Active ◽  
Raw Material ◽  
Material Base ◽  
Growth Substances ◽  
Technological Properties ◽  
Actual Problem ◽  
Cane Molasses ◽  
Yeast Biomass ◽  
Nitrogen Phosphorus

An actual problem of the alcohol industry development is the expansion of the raw material base through the use of new, cheaper types of carbohydrate sources. Recently, glucose-fructose syrup has been of increasing interest to producers of ethanol. Among the producers of craft drinks, in particular rum-based drinks, cane molasses is in increasing demand. The article presents the technological aspects of the fermentation process of nonconventional sugar-containing raw materials on the example of glucose-fructose syrup and cane molasses in ethanol by different yeast strains. It is determined that glucose-fructose syrup and cane molasses are raw materials depleted of nitrogen, phosphorus and growth substances necessary for the yeast activity. To improve the technological properties of raw materials in the molasses, nitrogen, phosphorus nutrition and corn extract as a growth substance shall be added to a mash. Glucose-fructose syrup is of pH 3.68 and of acidity 0.12, which negatively affects the fermentation. It is established that in order to create optimal living conditions for yeast, it is necessary to add substances to the glucose-fructose syrup that will contribute to the safety of development and prevent the pH 3.5. It was determined that the alcohol yield from 1 ton of glucose-fructose syrup is 31.0 dal, from 1 ton of cane molasses is 24.0 dal on the yeast 46ED and 22 dal on the TegaYeast without the use of growth substances and vitamins necessary for the reproduction of yeast biomass. Under conditions of improving the technological properties of the mash from the glucose-fructose syrup and cane molasses by adding biologically active substances promoting the synthesis of yeast biomass, the ethanol content in the fermented mashes increases up to 11.9 12% vol.

scholarly journals Antimicrobial Activity and Polyphenol Profiles of Hydroalcoholic Extracts of Thymus rasitatus Klokov and Thymus eremita Klokov

2021 ◽  
Vol 9 (A) ◽  
pp. 313-317
Author(s):  
Svetlana Ivasenko ◽  
Ainur Zhumabekova ◽  
Agnieszka Ludwiczuk ◽  
Krystyna Skalicka–Wozniak ◽  
Alexandr Marchenko ◽  
...  
Keyword(s):  
Antimicrobial Activity ◽  
Chromatographic Analysis ◽  
Antimicrobial Agents ◽  
Raw Materials ◽  
Wide Spectrum ◽  
Raw Material ◽  
Thymus Vulgaris ◽  
Material Base ◽  
Ultrasound Assisted Extraction ◽  
Ethanol Extracts

BACKGROUND: A possible reduction in stocks of medicinal plant raw materials of Thymus serpyllum L. and Thymus vulgaris L. leads to the need to expand the raw material base of the official medicinal plants with using of endemic species of the flora of Kazakhstan, in particular, Thymus rasitatus Klokov, and Thymus eremita Klokov. AIM: The aim of the study was to study the possibility of using 70% ethanol extracts of T. rasitatus and T. eremita as antimicrobial agents. MATERIALS AND METHODS: The aerial parts of T. rasitatus and T. eremita were extracted with 70% ethanol using ultrasound assisted extraction. The qualitative and quantitative analyses of the 70% ethanol extracts were determined using the liquid chromatography-detection-ESI-mass spectrometry-(MS)/MS technique. The study of the antimicrobial activity of these extracts was performed for eight strains of Gram-positive bacteria, six strains of Gram-negative bacteria, and four cultures of fungi. RESULTS: Chromatographic analysis of hydroalcoholic extracts of both investigated Thymus species showed very similar phenolic compounds composition. In both cases, the major components are luteolin-7-O-glucoside and rosmarinic acid. About 70% ethanol extracts of T. rasitatus and T. eremita have a broad spectrum of antimicrobial activity, exhibit the bactericidal or bacteriostatic activity against all tested bacteria and fungi at concentration range of 0.0195–20 mg/ml, but differ in their potency against tested strains of microorganisms. CONCLUSION: About 70% ethanol extracts of T. rasitatus and T. eremita, endemic plants in the flora of Kazakhstan, can be considered as potential drugs with a wide spectrum of antimicrobial activity. The results of chromatographic analysis could be used for drug standardization.

scholarly journals Physical and Chemical Fundamentals and Technical Solutions for Recovery of Non-ferrous and Rare Metals from Industrial Wastes

2020 ◽  
Author(s):  
P.A. Kozlov ◽  
A.M. Panshin ◽  
L.I. Leontiev
Keyword(s):  
Russian Federation ◽  
Raw Materials ◽  
Block Diagram ◽  
Industrial Wastes ◽  
Raw Material ◽  
Material Base ◽  
Waelz Process ◽  
Zinc Cadmium ◽  
The Russian Federation ◽  
Increasing Demand

The increasing demand for zinc and a range of zinc-related metals (for example: lead; indium; tin; cadmium; and copper) in the Russian Federation cannot be satisfied by the existing production plants due to the lack of raw materials. At the same time, ferrous and non-ferrous metallurgy and the chemical industry have accumulated hundreds of millions of tons of zinc wastes (falling into the hazard categories 2 to 4), the processing of which could not only make up the raw material base, but also improve the environmental situation. In the world, over 85% of ferrous dust is recycled using the Waelz process. The Waeltz process is used for distilling separation of elements under reducing conditions. In this study, a block diagram for production of the following elements from industrial wastes is proposed: zinc, cadmium and indium in form of massive metals; zinc and indium in the form of fine powders; and clinker as a raw material for cement production. The technical and scientific details of this new process have been patented in the Russian Federation and abroad. For the first time, the following operations have been implemented with the use of large-sized Waelz kilns: vapour-oxidized Waeltz treatment of polymetallic wastes; recycling of heat from gases and solid products with generation of process fumes; and implementation of alternative flux (dolomite) and alternative fuel (petroleum coke). Keywords: Waelz process, industrial wastes, heat recycling, vapour-oxidized Waelz processing

scholarly journals World corn market: analysis, trends and prospects of its deep processing

2020 ◽  
pp. 96-111
Author(s):  
Natalia Tanklevska ◽  
Viktoriia Petrenko ◽  
Alla Karnaushenko ◽  
Kateryna Melnykova
Keyword(s):  
Raw Materials ◽  
Investment Project ◽  
World Market ◽  
Raw Material ◽  
Deep Processing ◽  
Industrial Enterprises ◽  
Grain Processing ◽  
The World ◽  
The Usa ◽  
Corn Processing

Purpose. The purpose of the article is to determine the prospects of deep processing of corn in Ukraine, taking into account the restraining factors of development, on the basis of the analysis of the state and tendencies of functioning of the world market of corn. Methodology / approach. During the research, general scientific and special research methods were used, in particular: analysis and synthesis, scientific abstraction – in determining the purpose and formulating conclusions; comparative, calculation, statistical and graphical ones – in the assessment, analysis, comparison and establishment of patterns of the current state and trends in the production of corn and its deep processing; program-target one – to substantiate the factors of intensification of deep processing of corn in Ukraine. Results. The analysis was carried out and tendencies of world corn production were determined. The shares of countries-producers and countries-consumers of corn were calculated; their dynamics of changes were analyzed. Analysis of the dynamics of prices for corn grain on the Chicago Mercantile Exchange indicates that the price of raw materials is gradually declining, so agricultural enterprises that sell corn as a raw material, lose income from its production. The structure of corn use in different directions in the world was analyzed, and the structure of its use in the USA was considered in more detail. Factors of activation of deep processing of corn were identified. In Ukraine, deep grain processing as an industry is just beginning to develop, so it is worth processing corn, based on the experience of leading countries, such as the USA and China. Estimated costs for the construction of a modern plant for deep processing of corn and income from the implementation of this investment project were calculated. Originality/scientific novelty. The scientific novelty of the study is a comprehensive analysis of the world corn market; economic substantiation of expediency of corn processing in Ukraine; improving the system of factors to intensify the development of deep processing of corn in Ukraine. Practical value / implications. The practical value of the results of the study is that they will contribute to the formation of the concept of intensifying the development of deep processing of corn in Ukraine. The main results can be used by agro-industrial enterprises during the development of deep corn processing projects.

scholarly journals PERSPECTIVES FOR DEVELOPMENT OF TECHNICAL BUILDING STONE- LIMESTONE IN THE REPUBLIC SRPSKA

2015 ◽  
Vol 1 (12) ◽  
Author(s):  
Slobodan Majstorović ◽  
Vladimir Malbašić ◽  
Miodrag Čelebić
Keyword(s):  
Raw Materials ◽  
Production Capacity ◽  
Mineral Resources ◽  
Building Stone ◽  
Raw Material ◽  
Material Base ◽  
Standard Quality ◽  
The Republic ◽  
Fragmentation Of Production ◽  
Republika Srpska

Curent situation of raw material base and study of limestone like construction stone deposits in the Republic of Serbian were relatively poorly considered during the last decades, and the main problems are the following: low production capacity fragmentation of production, needs for raw materials homogenization and delivering of standard quality, undeveloped market, the recession of the domestic economy and the economies in the region, the relatively low level of exploration by many deposits, especially lack of knowledge of the occurrence legality for certain types and quality of raw materials and lack of complete quality indicators for raw material, which sometimes causes the utilization of only the highest quality deposit parts.This paper provides an overview of active quarries in the Republic Srpska with exploitation of limestone like technical building stone and present an attempt to determine the basic quantitative and qualitative characteristics of the raw material and the current working conditions at these quarries. The purpose of such a review would be in an effort to create a clearer picture about production, market, social and other aspects of the limestone exploitation in the Republika Srpska and the realistic possibilities of maintaining and developing of these mineral resources utilization, which can certainlybe interesting for the development of many other industries in the Republic Srpska.

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