scholarly journals Impact of Shape and Size of Catalysts on the Physical Properties and Pressure Drop in Fixed Bed Catalytic Systems

Catalyst shape and size selection is an important aspect of the industrial catalyst design. Shapes of different sizes were made using alumina and characterized using standard methods used in the industry. Tableting machine, extruder and granulating equipment were used for forming different catalytic shapes. The samples were characterized by BET surface area, pore volume (N2 adsorption and water pick-up) and the sphericity & voidage calculations were performed for different alumina shapes. The physical strength and bulk density of the shapes were analyzed using ASTM methods. Spheres exhibited highest pore volume as the forming process exert minimum external force to the material. BET Surface area of all the samples were found comparable. The impact of different shapes and sizes on the pressure drop across the bed was studied for different gas flow rates using a fixed bed reactor set-up. Sphericity & voidage were calculated for different shapes and sizes and a modified Ergun equation was used for theoretical evaluation of the pressure drop. The experimental & theoretical results were compared and the relative error was noted. The study showed how the theoretical and experimental values differ as non-ideality in the flow across the packed bed increases. For special shapes like trilobe extrusions, impro

2020 ◽  
Vol 400 ◽  
pp. 159-169
Author(s):  
Sara F.H. Tasfy ◽  
Noor Asmawati Mohd Zabidi ◽  
Maizatul Shima Shaharun ◽  
Duvvria Subbarao

Bimetallic Cu-ZnO-based catalyst were systematically prepared via impregnation technique under controlled synthesis conditions of active metal loading, ratio of active metal Cu:Zn and synthesis pH. The effect of the synthesis condition on the performance of the Cu-ZnO supported catalysts with respect to the hydrogenation of CO2 to methanol in micro-activity fixed-bed reactor at 250°C, 2.25 MPa, and 75% H2/25%CO2 ratio. The synthesized catalysts were characterized by transmission electron microscopy (TEM) and temperature programmed desorption, reduction, oxidation and pulse chemisorption (TPDRO) and the surface area determination was also performed. The results demonstrate that the catalytic structure, activity, and methanol selectivity was strongly affected by the synthesis parameters. Increasing of synthesis pH from 1 to 7 shows better metal particles distribution, Cu desperation of 29%, higher BET surface area as well as Cu surface area, while further increasing on pH revealed on particles agglomeration and weak metal-support interaction. In addition, increasing of the active metal loading from 5 to 15 % resulted in dramatic increase in the conversion of CO2 and methanol production while further increase caused lower catalytic performance. Moreover, catalyst with total loading of 15%, Cu:Zn ratio of 70:30 synthesized at pH of 7 exhibit higher catalytic activity of 14%, methanol selectivity of 92%, and TOF of 1.24×103 s-1 compared with other catalyst prepared under various conditions


2015 ◽  
Vol 656-657 ◽  
pp. 23-27
Author(s):  
Han Wen Cheng ◽  
Ching Tsung Yu

The novel carbonate sorbents of Mg–Al–CO3 and (Mg3−x, Cux)–Al–CO3, were synthesized by co-precipitation method with individual nitrate salt of metal ions under alkaline conditions. The synthetic sorbent was characterized by analysis techniques such as BET surface area analysis, X-ray diffraction (XRD), and scanning electron microscopy (SEM). Elemental mercury capture experiments were carried out in a fixed-bed reactor including Hg permeation source, furnace, and Hg analyzer, which was conducted at temperature ranging from 30 to 300 o C. The major results showed that the surface area of material was significantly increased via incorporating Cu2+ into Mg–Al–CO3, accordingly enhancing Hg retention capacity of sorbents. SEM imagines displayed the layer appearance of Mg/Al and Mg/Cu/Al sorbents. Crystalline analysis indicated lamella structure accompanied with metal oxides within materials. Mercury removal tests demonstrated that the breakthrough time increased with temperature by adding transition metals to Mg–Al–CO3 as (Mg3−x, Cux)–Al–CO3. Hg uptake by the (Mg3−x, Cux)–Al–CO3 sorbent rapidly increased with elevated temperature up to 200 o C and reached the maximum capacity of 12.93 μg/g, and then gradually decreased after 300 o C. Surface area and unique properties of transition metals are the reason toward improving Hg capture sorbent. These results represent the feasibility of using such Hg sorbents for elemental mercury removal under elevated temperature conditions, and the detail mechanism is needed to be further studied.


2017 ◽  
Vol 11 (5) ◽  
pp. 47 ◽  
Author(s):  
Heman A. Smail ◽  
Kafia M. Shareef ◽  
Zainab H. Ramli

The adsorption of lead (Pb II) ion on different types of synthesized zeolite was investigated. The BET surface area, total pore volume & average pore size distribution of these synthesized zeolites were determined by adsorption isotherms for N2, the surface area & total pore volume of their sources were found by adsorption isothermN2.The adsorption equilibrium was measured after 24h at room temperature (RT) & concentration 10mg.L-1 of Pb (II) was used. The adsorption of heavy metal Pb (II) on four different prepared zeolites (LTA from Montmorillonite clay, FAU(Y)-B.H (G2) from Barley husk, Mordenite (G1) from Chert rock, FAU(X)-S.C (G3) from shale clay & modified Shale clay by oxalic acid (N1) & sodium hydroxide (N2)), were compared with the adsorption of their sources by using static batch experimental method. The major factors affecting the heavy metal ion sorption on different synthesized zeolites & their sources were investigated. The adsorption equilibrium capacity (Qm) of Pb (II) ion for different synthesized zeolites ordered from (N1>N2>LTA>G3>G2>G1&for their sources ordered Shale clay >Montmorilonite> Barley husk>Chert rock. The atomic absorption spectrometry was used for analysis of lead heavy metal ion, the obtained results in this study showed that the different synthesized zeolites were efficient ion exchanges for removing heavy metal, in particular, the modified zeolite from shale clay by oxalic acid.


Author(s):  
Fahim Fayaz ◽  
Ahmad Ziad Sulaiman ◽  
Sharanjit Singh ◽  
Sweeta Akbari

The effect of CO2 partial pressure on ethanol dry reforming was evaluated over 5%Ce-10%Co/Al2O3 catalyst at = PCO2 = 20-50 kPa, PC2H5OH = 20 kPa, reaction temperature of 973 K under atmospheric pressure. The catalyst was prepared by using impregnation method and tested in a fixed-bed reactor. X-ray diffraction measurements studied the formation of Co3O4, spinel CoAl2O4 and CeO2, phases on surface of 5%Ce-10%Co/Al2O3 catalyst. CeO2, CoO and Co3O4 oxides were obtained during temperature–programmed calcination. Ce-promoted 10%Co/Al2O3 catalyst possessed high BET surface area of 137.35 m2 g-1. C2H5OH and CO2 conversions was improved with increasing CO2 partial pressure from 20-50 kPa whilst the optimal selectivity of H2 and CO was achieved at 50 kPa.


Author(s):  
Siti Shawalliah Idris ◽  
Muhammad Nasrul Bojy ◽  
Zakiuddin Januri

Conversion of waste to wealth has been one of the ways to reduce the volume of industrial waste to disposal site, hence reducing the impact to the environment. In this work, paint sludge from an automotive industry (APS) was converted into activated carbon through chemical activation (potassium hydroxide (KOH)) using microwave pyrolysis technique. The effect of power and radiation time on the produced activated carbon were investigated and characterised (carbon content, surface area, and pore volume) to identify the possibility of application as a supercapacitor. Potassium hydroxide activation of the APS char via microwave pyrolysis has shown that power level and radiation time has influenced the yield of the APS activated carbon. A longer radiation time and higher power supply has produced activated carbon having higher carbon contents, lower impurities, higher surface area and higher pore volume. Thus, the APS activated carbon obtained via microwave pyrolysis at power supply 1000 W and 45 minutes radiation time had produced the highest surface area and total pore volume of 434.3 m2/g and 0.2901 cm3/g, respectively. However, the produced activated carbon is not suitable for the supercapacitor application as the minimum surface area requirement must be more than 1000 m2/g. The pore size of the activated APS char produced in this study was in the range of mesopores size which was also considered very poor for supercapacitor application. The outcome of this research has shown that the produced activated carbon could otherwise be used for other application than a supercapacitor.


2021 ◽  
Vol 1 (1-2) ◽  
pp. 15
Author(s):  
Elham Yaghoobpour ◽  
Yahya Zamani ◽  
Saeed Zarrinpashne ◽  
Akbar Zamaniyan

Promoters and their loading amount have crucial roles in cobalt Fischer – Tropsch catalysts. In this regard, the effects of vanadium oxide (V2O5) as a proposed promoter for Co catalyst supported on TiO2 have been investigated. Three catalysts with 0, 1, and 3 wt.% of V2O5 promoter loading are prepared by the incipient wetness impregnation method, and characterized by the BET surface area analyzer, XRD, H2-TPR, and TEM techniques. The fixed-bed reactor was employed for their evaluations. It was found that the catalyst containing 1 wt.% V2O5 has the best performance among the evaluated catalysts, demonstrating remarkable selectivity: 92 % C5+ and 5.7 % CH4, together with preserving the amount of CO conversion compared to the unpromoted catalyst. Furthermore, it is reported that the excess addition of V2O5 promoter (> 1 wt.%) in the introduced catalyst leads to the detrimental effect on the CO conversion and C5+ selectivity, mainly owing to diminished active sites by V2O5 loading.


2020 ◽  
Vol 56 (49) ◽  
pp. 6715-6718 ◽  
Author(s):  
Zi-Jian Li ◽  
Yu Ju ◽  
Bowen Yu ◽  
Xiaoling Wu ◽  
Huangjie Lu ◽  
...  

Isoreticular expansion of Th-MOFs via modulated synthesis yielded seven hierarchical complexes with superior quality single crystals, record high void space and BET surface area among Th materials, and exceptional iodine adsorption capacities.


2019 ◽  
Vol 9 (7) ◽  
pp. 1371 ◽  
Author(s):  
Stefano Cimino ◽  
Jessica Apuzzo ◽  
Luciana Lisi

MgO supported on activated carbon (AC) with a load ranging from 10% to 30% has been investigated as catalyst for the conversion of ethanol into butanol at 400 °C in a fixed bed reactor at different GHSV. Catalysts have been characterized by XRD, SEM/EDX, and N2 physisorption at 77 K. The high dispersion of MgO into the pores of the support provides strongly enhanced performance with respect to bulk MgO. MgO/AC catalysts have been also tested under wet feed conditions showing high water tolerance and significantly larger butanol yield with respect to an alumina supported Ru/MgO catalyst. After wet operation, the increased surface area of the catalyst leads to better performance once dry feed conditions are restored.


1997 ◽  
Vol 15 (6) ◽  
pp. 465-476 ◽  
Author(s):  
G.A. El-Shobaky ◽  
A.M. Ghozza ◽  
G.M. Mohamed

Two samples of Cr2O3/Al2O3 were prepared by mixing a known mass of finely powdered Al(OH)3 with a calculated amount of CrO3 solid followed by drying at 120°C and calcination at 400°C. The amounts of chromium oxide employed were 5.66 and 20 mol% Cr2O3, respectively. The calcined solid specimens were then treated with different doses of γ-rays (20–160 Mrad). The surface and catalytic properties of the different irradiated solids were investigated using nitrogen adsorption at −196°C and the catalysis of CO oxidation by O2 at 300–400°C. The results revealed that γ-rays brought about a slight decrease in the BET surface area, SBET (15%), and in the total pore volume, Vp (20%), of the adsorbent containing 5.66 mol% Cr2O3. The same treatment increased the total pore volume, Vp (36%), and the mean pore radius, r̄ (43%), of the other adsorbent sample without changing its BET surface area. The catalytic activities of both catalyst samples were found to increase as a function of dose, reaching a maximum value at 80–160 Mrad and 40 Mrad for the solids containing 5.66 and 20 mol% Cr2O3, respectively. The maximum increase in the catalytic activity measured at 300°C was 59% and 100% for the first and second catalyst samples, respectively. The induced effect of γ-irradiation on the catalytic activity was an increase in the concentration of catalytically active sites taking part in chemisorption and in the catalysis of CO oxidation by O2 without changing their energetic nature. This was achieved by a progressive removal of surface hydroxy groups during the irradiation process.


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