Interface Reactions Responsible for Run-Out in Active Brazing: Part 4

This study examined the interface reaction between Ag-xAl filler metals having x = 0.2, 0.5, or 1.0 wt-% and Kovar™ base materials. The present investigation used the braze joint test sample configuration. The brazing conditions were 965°C (1769°F), 5 min; 995°C (1823°F), 20 min, and a vacuum of 10–7 Torr. Run-out was absent from all test samples. Combining these results with those of the Part 2 study that used high-Al, Ag-xAl filler metals (x = 2.0, 5.0, and 10 wt-%) established these conditions for run-out: Ag-xAl filler metals having x ≥ 2.0 wt-% Al, which result in reaction layer compositions, and (Fe, Ni, Co)y Alz , having z ≥ 26 at.-% Al. The limited occurrences of run-out lobes resulted from the surface tension effect that quickly reduced the driving force for additional run-out events. The interface reactions were controlled by a driving force that was an expressed function of filler metal composition (Ag-xAl) and brazing temperature, as opposed to simply thermally activated rate kinetics. The differences of reaction layer composition and thickness confirmed that the interface reactions differed between the braze joint and sessile drop configurations. Collectively, the findings from the Parts 1–4 investigations concluded that the most-effective means to mitigate run-out is to place a barrier coating on the Kovar base material that will prevent formation of the (Fe, Ni, Co)y Alz reaction layer.

Manipulating Interfacial Stability Via Absorption-Competition Mechanism for Long-Lifespan Zn Anode

The stability of Zn anode in various Zn-based energy storage devices is the key problem to be solved. Herein, aromatic aldehyde additives are selected to modulate the interface reactions between the Zn anode and electrolyte. Through comprehensively considering electrochemical measurements, DFT calculations and FEA simulations, novel mechanisms of one kind of aromatic aldehyde, veratraldehyde in inhibiting Zn dendrite/by-products can be obtained. This additive prefers to absorb on the Zn surface than H2O molecules and Zn2+, while competes with hydrogen evolution reaction and Zn plating/stripping process via redox reactions, thus preventing the decomposition of active H2O near the interface and uncontrollable Zn dendrite growth via a synactic absorption-competition mechanism. As a result, Zn–Zn symmetric cells with the veratraldehyde additive realize an excellent cycling life of 3200 h under 1 mA cm−2/1 mAh cm−2 and over 800 h even under 5 mA cm−2/5 mAh cm−2. Moreover, Zn–Ti and Zn–MnO2 cells with the veratraldehyde additive both obtain elevated performance than that with pure ZnSO4 electrolyte. Finally, two more aromatic aldehyde additives are chosen to prove their universality in stabilizing Zn anodes.

Interface Reactions Responsible for Run-Out in Active Brazing: Part 3

This study examined the interface reaction between sessile drops of the Ag-xAl filler metals having x = 0.2, 0.5, and 1.0 wt-% and KovarTM base material as an avenue to understand the run-out phenomenon observed in active filler metal braze joints. The brazing conditions were combinations of 965°C (1769°F) and 995°C (1823°F) temperatures and brazing times of 5 and 20 min. All brazing was performed in a vacuum of 10–7 Torr. Microanalysis confirmed that a reaction layer developed ahead of the filler metal to support spontaneous wetting and spreading activity. However, run-out was not observed with the sessile drops because the additional surface energy created by the sessile drop free surface constrained wetting and spreading. The value of z in the reaction layer composition, (Fe, Ni, Co)yAlz, increased with x of the Ag-xAl sessile drops for both brazing conditions. Generally, the values of z were lower for the more severe brazing conditions. Also, the reaction layer thickness increased with the Al concentration in the filler metal but did not increase with the severity of brazing conditions. These behaviors indicate that the interface reaction was controlled by the chemical potential rather than the rate kinetics of a thermally activated process. The determining metrics were filler metal composition (Ag-xAl) and brazing temperature. The findings of the present study provided several insights toward developing potential mitigation strategies to prevent run-out.

Characteristic Variabilities of Subnanometer EOT La2O3 Gate Dielectric Film of Nano CMOS Devices

As CMOS devices are scaled down to a nanoscale range, characteristic variability has become a critical issue for yield and performance control of gigascale integrated circuit manufacturing. Nanoscale in size, few monolayers thick, and less thermally stable high-k interfaces all together cause more significant surface roughness-induced local electric field fluctuation and thus leads to a large device characteristic variability. This paper presents a comprehensive study and detailed discussion on the gate leakage variabilities of nanoscale devices corresponding to the surface roughness effects. By taking the W/La2O3/Si structure as an example, capacitance and leakage current variabilities were found to increase pronouncedly for samples even with a very low-temperature thermal annealing at 300 °C. These results can be explained consistently with the increase in surface roughness as a result of local oxidation at the La2O3/Si interface and the interface reactions at the W/La2O3 interface. The surface roughness effects are expected to be severe in future generations’ devices with even thinner gate dielectric film and smaller size of the devices.

A Concise Review on Interlayer Bond Strength in 3D Concrete Printing

Interlayer bond strength is one of the key aspects of 3D concrete printing. It is a well-established fact that, similar to other 3D printing process material designs, process parameters and printing environment can significantly affect the bond strength between layers of 3D printed concrete. The first section of this review paper highlights the importance of bond strength, which can affect the mechanical and durability properties of 3D printed structures. The next section summarizes all the testing and bond strength measurement methods adopted in the literature, including mechanical and microstructure characterization. Finally, the last two sections focus on the influence of critical parameters on bond strength and different strategies employed in the literature for improving the strength via strengthening mechanical interlocking in the layers and tailoring surface as well as interface reactions. This concise review work will provide a holistic perspective on the current state of the art of interlayer bond strength in 3D concrete printing process.

Interface Reaction between DD6 Single Crystal Superalloy and Ceramic Core

The interfacial reaction between alloys and ceramic materials is an important factor to influence the quality and service performance of the turbine blade. In this paper, three typical height sections of 120mm, 160mm and 210mm were selected, and the interface reactions between DD6 single crystal superalloy and silica based ceramic cores were investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS). The results showed that the infiltration degree of the melt alloy increases with the increase of reaction time. The thickness of the reaction layer could be over 0.3mm when the reaction time increased up to 70min. The main reasons of forming the infiltration layer were the infiltration of the Al element and the interfacial reaction between the Al element and the ceramic core. There formed an aluminum deficient layer on the metal surface because of the interface reaction between the alloy and the ceramic core. The dense layer formed by interfacial reaction on the surface of the core will cause some difficulties for core leaching. Keywords: DD6 single crystal superalloy; Silica based ceramic core; Interface reaction

Quantifying the local Li-ion diffusion over the grain boundaries of a protective coating, revealing the impact on the macroscopic Li-ion transport in an all-solid-state battery

The key challenge for solid-state-batteries is to design electrode-electrolyte interfaces that combine (electro)chemical and mechanical stability with facile Li-ion transport. Typically, this presents conflicting demands, the solid electrolyte-electrode interface-area should be maximized to facilitate high currents, while it should be minimized to reduce the parasitic interface reactions and enhance stability. Addressing these issues would greatly benefit from establishing the impact of interface coatings on local Li-ion transport over the grain boundaries. Here, the three-phase Li-ion transport, between solid electrolyte, coating and electrode is revealed using exchange-NMR, disentangling the detailed quantitative impact of the coating on the Li-ion transport in solid state batteries. A Li2S cathode is coated by LiI, providing a ductile and conductive interface with the argyrodite-sulfur electrolyte, where the exchange-NMR demonstrates that this enhances the interface transport to such an extent that the commonly applied nanosizing of the cathodic mixture can be abandoned. This leads to facile sulfur activation, preventing solid-electrolyte decomposition, in micron-sized cathodic mixtures, that can be related to the role of coatings on the Li-ion transport, providing perspectives for sulfur based solid-state-batteries.