scholarly journals EXTRACTION OF MINERAL RAW MATERIALS OF A GIVEN SIZE AND DENSITY FROM ROCK MASS BY THE VIBRATION METHOD

2021 ◽  
pp. 27-34
Author(s):  
Vladimir Nadutiy ◽  
Valentina Chеlyshkina ◽  
Vladislav Kurilov
Keyword(s):  
Particle Size ◽  
Rock Mass ◽  
Regression Models ◽  
Granular Media ◽  
Particle Density ◽  
Raw Materials ◽  
Practical Interest ◽  
Conveyor Belt ◽  
Crushed Rock ◽  
Vibration Displacement

Vibration processes are widely used in technology in the processing of bulk materials to improve the efficiency of such operations as transportation, mixing, separation by size and material composition and compaction. Theoretical studies of the processes of vibration displacement of particles in granular media under the influence of vibration are presented by a large number of mathematical models, but many of them need to be compared with experimental data. Practical interest is the determination of the time of ascent of relatively large or densest particles to the surface of a layer of crushed rock mass under the action of the vertical vibration component. The article presents the results of an experimental study of this process. A set of experiments on the extraction of basalt particles from tuff rock mass (waste from basalt quarries), ferruginous quartzites from the mass of dump rock, and relatively large granite particles from crushed granite mass was performed. Processing of the experiments using the SPSS Statistics program allowed us to analyze the process and obtain regression models for determining the time of ascent of a particle of a given size and density from the rock mass, including two generalized regression models. In the first of them, the variables were the amplitude and frequency of vibration, the particle size of the medium was 25 mm, the particle density of the medium was 1.6-2.8 g/cm3, the particles floating under the action of vibration have a particle size of 50 mm, their density varies from 2.5 to 5.1 g/cm3. In the second model for А= 5 мм, w=30 Гц, an additional variable factor is the size of the floating particle, which varies from 50 to 25 mm The resulting equations allow us to determine the time of ascent and predict the extraction of particles of a given size and density under the influence of vibration, for example on the conveyor belt, without conducting cumbersome experiments.

scholarly journals Energy estimation of the interaction of a roller vibratory classifier’s blade with crushed rock mass for solving design problems

2020 ◽  
Vol 168 ◽  
pp. 00058
Author(s):  
Volodymyr Nadutyi ◽  
Valentyna Chеlyshkinа ◽  
Vitalii Sukhariev ◽  
Jamil Haddad
Keyword(s):  
Particle Size ◽  
Rock Mass ◽  
Layer Thickness ◽  
Pair Correlation ◽  
Initial Moisture Content ◽  
Crushed Rock ◽  
Regression Equations ◽  
Energy Estimation ◽  
New Device ◽  
Correlation And Regression Analysis

The roller vibratory classifier is equipped with an impact device for implementing vibro-shock mode, which improves the classification efficiency, especially of viscous and wet materials. The new device is a disk nozzle with blades, which are made like petals of wearresistant polymer. The immersion of a petal at a given depth in a crushed rock mass is investigated experimentally. Theoretical studies includes pair correlation and regression analysis methods. It is obtained that an increase in humidity promotes penetration and leads to a decrease in the energy necessary for impact, whereas an increase in particle size and layer thickness leads to its increase. Analysis of regression equations makes it possible to establish the percentage ratio of influencing factors. The article presents mathematical models of impact energy from variable factors for the initial moisture content of the material, including separately for small classes (-2.5 + 1) mm and further, with variation of all three parameters in the range: layer thickness – 20-40 mm, particle size 1-10 mm, humidity – up to 9 %. The obtained correlation dependencies and regression models are necessary for improving the existing and designing new blade-type roller vibratory classifiers.

Microstructural characterization of laser-melted/roller-quenched dicalcium silicate

1988 ◽  
Vol 46 ◽  
pp. 582-583
Author(s):  
C. J. Chan ◽  
K. R. Venkatachari ◽  
W. M. Kriven ◽  
J. F. Young
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Shape Change ◽  
Microstructural Characterization ◽  
Particle Size Effect ◽  
Dicalcium Silicate ◽  
Laser Melting ◽  
Uniform Size ◽  
Cell Shape Change ◽  
Wide Range

Dicalcium silicate (Ca2SiO4) is a major component of Portland cement. It has also been investigated as a potential transformation toughener alternative to zirconia. It has five polymorphs: α, α'H, α'L, β and γ. Of interest is the β-to-γ transformation on cooling at about 490°C. This transformation, accompanied by a 12% volume increase and a 4.6° unit cell shape change, is analogous to the tetragonal-to-monoclinic transformation in zirconia. Due to the processing methods used, previous studies into the particle size effect were limited by a wide range of particle size distribution. In an attempt to obtain a more uniform size, a fast quench rate involving a laser-melting/roller-quenching technique was investigated.The laser-melting/roller-quenching experiment used precompacted bars of stoichiometric γ-Ca2SiO4 powder, which were synthesized from AR grade CaCO3 and SiO2xH2O. The raw materials were mixed by conventional ceramic processing techniques, and sintered at 1450°C. The dusted γ-Ca2SiO4 powder was uniaxially pressed into 0.4 cm x 0.4 cm x 4 cm bars under 34 MPa and cold isostatically pressed under 172 MPa. The γ-Ca2SiO4 bars were melted by a 10 KW-CO2 laser.

scholarly journals Waterfall Algorithm as a tool of investigation the geometrical features of granular porous media

2021 ◽  
Author(s):  
Wojciech Sobieski
Keyword(s):  
Particle Size ◽  
Porous Media ◽  
Lattice Boltzmann ◽  
Granular Media ◽  
Density Ratio ◽  
Geometrical Features ◽  
Granular Porous Media ◽  
Collision Density ◽  
Boltzmann Method ◽  
The Impact

AbstractThe paper describes the so-called Waterfall Algorithm, which may be used to calculate a set of parameters characterising the spatial structure of granular porous media, such as shift ratio, collision density ratio, consolidation ratio, path length and minimum tortuosity. The study is performed for 1800 different two-dimensional random pore structures. In each geometry, 100 individual paths are calculated. The impact of porosity and the particle size on the above-mentioned parameters is investigated. It was stated in the paper, that the minimum tortuosity calculated by the Waterfall Algorithm cannot be used directly as a representative tortuosity of pore channels in the Kozeny or the Carman meaning. However, it may be used indirect by making the assumption that a unambiguous relationship between the representative tortuosity and the minimum tortuosity exists. It was also stated, that the new parameters defined in the present study are sensitive on the porosity and the particle size and may be therefore applied as indicators of the geometry structure of granular media. The Waterfall Algorithm is compared with other methods of determining the tortuosity: A-Star Algorithm, Path Searching Algorithm, Random Walk technique, Path Tracking Method and the methodology of calculating the hydraulic tortuosity based on the Lattice Boltzmann Method. A very short calculation time is the main advantage of the Waterfall Algorithm, what meant, that it may be applied in a very large granular porous media.

scholarly journals Methodology for Increasing the Efficiency of Dynamic Process Calculations in Elastic Elements of Complex Engineering Constructions

Electronics ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 40
Author(s):  
Andriy Andrukhiv ◽  
Maria Sokil ◽  
Solomiia Fedushko ◽  
Yuriy Syerov ◽  
Yaryna Kalambet ◽  
...  
Keyword(s):  
Dynamic Process ◽  
Granular Media ◽  
Homogeneous Medium ◽  
Dynamic Processes ◽  
Analytical Relationship ◽  
Operational Parameters ◽  
Protective Capacity ◽  
Vibration Displacement ◽  
Complex Engineering ◽  
Elastic Elements

This study deals with a methodology for increasing the efficiency of dynamic process calculations in elastic elements of complex engineering constructions. We studied the complex dynamic processes in a simple engineering construction, a mechanical system of an elastic body–continuous flow of homogeneous medium. The developed methodology is based on the use of a priori information on some of the vibrations forms, the construction of a “simplified” mathematical model of system dynamics, and the obtaining of an analytical relationship that describe the overall range of factors on the elastic vibrations of system. The methodology is used for cases of complex vibrations of elastic bodies, and the obtained results can serve as a basis for choosing the main technological and operational parameters of elastic elements of mechanisms and machines that perform complex vibrations. The results obtained in this work are the basis for calculating the blast effect on the elements of protective structures in order to increase their protective capacity by improving the method of their attachment or by using additional reinforcement, buff load effects on the elements of drilling strings and dynamic processes that occur during surface strengthening by work hardening in order to avoid resonance phenomena, and technological processes of vibration displacement or vibration separation of granular media.

scholarly journals Leaching Behaviour of Construction and Demolition Wastes and Recycled Aggregates: Statistical Analysis Applied to the Release of Contaminants

2021 ◽  
Vol 11 (14) ◽  
pp. 6265
Author(s):  
Alessandra Diotti ◽  
Giovanni Plizzari ◽  
Sabrina Sorlini
Keyword(s):  
Particle Size ◽  
Statistical Analysis ◽  
Raw Materials ◽  
Primary Source ◽  
Recycled Aggregates ◽  
Critical Parameters ◽  
Material Particle ◽  
Analysis Methodology ◽  
Construction And Demolition Wastes ◽  
Leaching Behaviour

Construction and demolition wastes represent a primary source of new alternative materials which, if properly recovered, can be used to replace virgin raw materials partially or totally. The distrust of end-users in the use of recycled aggregates is mainly due to the environmental performance of these materials. In particular, the release of pollutants into the surrounding environment appears to be the aspect of greatest concern. This is because these materials are characterized by a strong heterogeneity which can sometimes lead to contaminant releases above the legal limits for recovery. In this context, an analysis of the leaching behaviour of both CDWs and RAs was conducted by applying a statistical analysis methodology. Subsequently, to evaluate the influence of the particle size and the volumetric reduction of the material on the release of contaminants, several experimental leaching tests were carried out according to the UNI EN 12457-2 and UNI EN 12457-4 standards. The results obtained show that chromium, mercury, and COD are the most critical parameters for both CDWs and RAs. Moreover, the material particle size generally affects the release of contaminants (i.e., finer particles showed higher releases), while the crushing process does not always involve higher releases than the sieving process.

scholarly journals Mining Wastes of an Albite Deposit as Raw Materials for Vitrified Mullite Ceramics

Minerals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 232
Author(s):  
Pedro J. Sánchez-Soto ◽  
Eduardo Garzón ◽  
Luis Pérez-Villarejo ◽  
George N. Angelopoulos ◽  
Dolores Eliche-Quesada
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Phase Evolution ◽  
Particle Size Analysis ◽  
Size Analysis ◽  
Mining Wastes ◽  
X Ray Diffraction ◽  
X Ray ◽  
Maximum Value

In this work, an examination of mining wastes of an albite deposit in south Spain was carried out using X-ray Fluorescence (XRF), X-ray diffraction (XRD), particle size analysis, thermo-dilatometry and Differential Thermal Analysis (DTA) and Thermogravimetric (TG) analysis, followed by the determination of the main ceramic properties. The albite content in two selected samples was high (65–40 wt. %), accompanied by quartz (25–40 wt. %) and other minor minerals identified by XRD, mainly kaolinite, in agreement with the high content of silica and alumina determined by XRF. The content of Na2O was in the range 5.44–3.09 wt. %, being associated with albite. The iron content was very low (<0.75 wt. %). The kaolinite content in the waste was estimated from ~8 to 32 wt. %. The particle size analysis indicated values of 11–31 wt. % of particles <63 µm. The ceramic properties of fired samples (1000–1350 °C) showed progressive shrinkage by the thermal effect, with water absorption and open porosity almost at zero at 1200–1250 °C. At 1200 °C, the bulk density reached a maximum value of 2.38 g/cm3. An abrupt change in the phase evolution by XRD was found from 1150 to 1200 °C, with the disappearance of albite by melting in accordance with the predictions of the phase diagram SiO2-Al2O3-Na2O and the system albite-quartz. These fired materials contained as main crystalline phases quartz and mullite. Quartz was present in the raw samples and mullite was formed by decomposition of kaolinite. The observation of mullite forming needle-shape crystals was revealed by Scanning Electron Microscopy (SEM). The formation of fully densified and vitrified mullite materials by firing treatments was demonstrated.

scholarly journals CHARACTERISTICS AND ADSORPTION PERFORMANCE OF FORMULATED TRIKOTAC FILTER AIDS

2019 ◽  
Vol 81 (3) ◽  
Author(s):  
N. Masdiana ◽  
M. Rashid ◽  
S. Hajar ◽  
M. R. Ammar
Keyword(s):  
Particle Size ◽  
Activated Carbon ◽  
Particle Density ◽  
Adsorption Properties ◽  
The Other ◽  
Bet Surface Area ◽  
Adsorption Performance ◽  
Filtration System ◽  
Filter Aids ◽  
The Relationship

TrikotAC filter aids is a combination of a pre-coating material PreKot™ with two adsorbents; activated carbon and lime and their characteristics were investigated in this study. TrikotAC was formulated into three different weight ratios of 5:1:94, 10:1:89 and 10:5:85, respectively. The relationship between adsorption properties and characteristics of the formulated materials particle size distribution, particle density, bulk density, and BET surface area were investigated. The results showed that the adsorption capacity for TrikotAC 10:5:85 (11.88 mg/g) was higher than for the other formulated filter aids samples, and the formulated filter aids material TrikotAC showed promising characteristic as a filter aids and adsorbent for organic compound in fabric filtration system.

New uses for brick-making clay materials from the Bailén area (southern Spain)

Clay Minerals ◽  
1998 ◽  
Vol 33 (3) ◽  
pp. 453-465 ◽  
Author(s):  
I. Gonzalez ◽  
E. Galan ◽  
A. Miras ◽  
P. Aparicio
Keyword(s):  
Particle Size ◽  
Iron Oxides ◽  
Raw Materials ◽  
The Other ◽  
Southern Spain ◽  
Other Hand ◽  
Floor Tiles ◽  
Potential Applications ◽  
Clay Materials

AbstractAn attempt has been made to assess new potential applications for the Bailén clays, traditionally used for manufacturing bricks, based on mineralogical, chemical, particle size, plasticity and firing results. Raw materials and mixtures used by the local factory were selected and tested with the addition of some diatomite, feldspar or kaolin. Based on their properties, clay materials from Bailén might be suitable for making porous red wall tiles, clinker, vitrified red floor tiles and porous light-coloured wall tiles by pressing; the first could be manufactured from the raw materials and mixtures currently used by the local manufactures. On the other hand, stoneware shaped by extrusion, such as perforated bricks, facing bricks and roofing tiles, can be also manufactured from the mixtures used at the factory if they contain 20-25% carbonate and small amounts of iron oxides; lightweight bricks require black and yellow clays with diatomite.

scholarly journals Phase evolution, characterisation, and performance of cement prepared in an oxy-fuel atmosphere

2016 ◽  
Vol 192 ◽  
pp. 113-124 ◽  
Author(s):  
Liya Zheng ◽  
Thomas P. Hills ◽  
Paul Fennell
Keyword(s):  
Particle Size ◽  
Compressive Strength ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Carbon Capture ◽  
Raw Materials ◽  
Carbon Capture And Storage ◽  
Phase Evolution ◽  
Chemical Compositions ◽  
Phase And Elemental Compositions

Cement manufacture is one of the major contributors (7–10%) to global anthropogenic CO2 emissions. Carbon capture and storage (CCS) has been identified as a vital technology for decarbonising the sector. Oxy-fuel combustion, involving burning fuel in a mixture of recycled CO2 and pure O2 instead of air, makes CO2 capture much easier. Since it combines a theoretically lower energy penalty with an increase in production, it is attractive as a CCS technology in cement plants. However, it is necessary to demonstrate that changes in the clinkering atmosphere do not reduce the quality of the clinker produced. Clinkers were successfully produced in an oxy-fuel atmosphere using only pure oxides as raw materials as well as a mixture of oxides and clay. Then, CEM I cements were prepared by the addition of 5 wt% gypsum to the clinkers. Quantitative XRD and XRF were used to obtain the phase and elemental compositions of the clinkers. The particle size distribution and compressive strength of the cements at 3, 7, 14, and 28 days' ages were tested, and the effect of the particle size distribution on the compressive strength was investigated. Additionally, the compressive strength of the cements produced in oxy-fuel atmospheres was compared with those of the cement produced in air and commercially available CEMEX CEM I. The results show that good-quality cement can be successfully produced in an oxy-fuel atmosphere and it has similar phase and chemical compositions to CEM I. Additionally, it has a comparable compressive strength to the cement produced in air and to commercially available CEMEX CEM I.

Minimizing Segregation in Bunkers

1973 ◽  
Vol 95 (1) ◽  
pp. 81-85 ◽  
Author(s):  
K. Clague ◽  
H. Wright
Keyword(s):  
Particle Size ◽  
Flow Regime ◽  
Mass Flow ◽  
Raw Materials ◽  
Model Tests ◽  
Material Density ◽  
Filling Method ◽  
Density Results

Bunkers used in steelworks sinter plants and other applications need to be designed and operated so that the feed emerging is unsegregated. A series of model tests has been carried out to discover which bunker shape, flow regime, and filling method give the least segregation for raw materials of different particle size and density. Results are compared with results from larger bunkers. The main conclusions are that an evenly-filled wedge-shaped mass-flow bunker is best at preventing segregation and that material density has little effect.

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