Heat Dissipation and Temperature Distribution of Brake Liner Using Steady State Analysis

2012 ◽  
Vol 249-250 ◽  
pp. 712-717
Author(s):  
M.P. Natarajan ◽  
B. Rajmohan
Keyword(s):  
Heat Dissipation ◽  
Friction Material ◽  
Automotive Application ◽  
Element Analysis ◽  
Slowing Down ◽  
Drum Brake ◽  
The Coefficient Of Friction ◽  
Machine Elements ◽  
Braking Process ◽  
Good Agreement

Brakes are machine elements that absorb kinetic energy in the process of slowing down or stopping a moving part. Brake capacity depends upon the unit pressure between the braking surfaces, the coefficient of friction, and the ability of the brake to dissipate heat equivalent to the energy being absorbed. In braking system, drum brake is used mostly for automotive application. During the braking process, the forces and pressures in a drum brake are difficult to determine because of the manner in which the shoe contacts the drum. Finite Element analysis has been used to predict interface temperatures and heat flows and the results have been compared with experimental measurements made using fine thermocouples. Good agreement has been achieved, showing that the proportion of heat which flows into the friction material varies with time and temperature.

Frictionally Excited Thermoelastic Instability in Automotive Drum Brakes

1999 ◽  
Vol 122 (4) ◽  
pp. 849-855 ◽  
Author(s):  
Kwangjin Lee
Keyword(s):  
Coefficient Of Friction ◽  
Material Properties ◽  
Critical Speed ◽  
Hot Spot ◽  
Frictional Heating ◽  
Friction Material ◽  
Thermoelastic Instability ◽  
Critical Speeds ◽  
Drum Brake ◽  
The Coefficient Of Friction

Thermoelastic instability in automotive drum brake systems is investigated using a finite layer model with one-sided frictional heating. With realistic material properties of automotive brakes, the stability behavior of the one-sided heating mode is similar to that of the antisymmetric mode of two-sided heating but the critical speed of the former is higher than that of the latter. The effects of the friction coefficient and brake material properties on the critical speeds are examined and the most influential properties are found to be the coefficient of friction and the thermal expansion coefficient of drum materials. Vehicle tests were performed to observe the critical speeds of the drum brake systems with aluminum drum materials. Direct comparisons are made between the calculation and measurement for the critical speed and hot spot spacing. Good agreement is achieved when the critical speeds are calculated using the temperature-dependent friction material properties and the reduced coefficient of friction to account for the effect of intermittent contact. [S0742-4787(00)01503-4]

Noise and Vibration Analysis of an S-Cam Drum Brake

1996 ◽  
Vol 210 (1) ◽  
pp. 35-43 ◽  
Author(s):  
A J Day ◽  
S Y Kim
Keyword(s):  
Element Analysis ◽  
Brake Shoe ◽  
Performance Variables ◽  
Drum Brake ◽  
Natural Modes ◽  
Interface Contact ◽  
Dependent Model ◽  
And Performance ◽  
Brake Noise ◽  
Good Agreement

Modal analyses of an S-cam drum brake assembly, using finite element analysis, are presented. A friction interface contact pressure-dependent model for the coupling between the lined brake shoe assembly and the brake drum is described. Using this model, natural modes and frequencies are predicted which compare well with measured data for the brake assembly. A parametric study of brake design and performance variables is presented which predicts the noise propensity of the brake design based on the binary flutter model. Good agreement with measured brake noise and trends, experience and other published work on S-cam brake noise is shown.

scholarly journals Weight Reduction and Structural Validation of Four Wheeler Disc Brake with Various Materials

2019 ◽  
Vol 9 (2) ◽  
pp. 2378-2382
Keyword(s):  
Heat Dissipation ◽  
Low Cost ◽  
Disc Brake ◽  
Performance Study ◽  
Element Analysis ◽  
Braking Performance ◽  
Steel Cast ◽  
And Performance ◽  
Braking Process ◽  
Structural Validation

Safety side in engineering has been thought of as variety one priority in development of latest vehicle. Each single system has been studied and developed so as to satisfy safety demand. Instead of having bags, sensible suspension systems, sensible handling and safe cornering, there’s one of most crucial system within the vehicle that is brake systems. Without brake within the vehicle can place a traveller in unsafe position. Therefore, it’s a requirement for all vehicles to own correct brake. Due to vital system within the vehicle, several of researchers have conducted a study on brake and its entire part. In this project, the author has conducted a study on aerated and traditional disk brake of traditional traveller vehicle with full load of capability. The brake must be sufficiently designed in order to dissipate the heat generated from the braking process adequately for safe braking system performance. The aim of our project is to design and investigate the braking performance of the low cost passenger car with various materials like stainless steel, cast iron and aluminium alloy. The disc brake structure is changed with cross-drilled holes on the rotor of the disc for more heat dissipation using CATIA V5 R21 and performance study in term of its Structural property was determined using ANSYS finite element analysis software

Finite Element Analysis on the Brake Shimmy of Drum Brake

2012 ◽  
Vol 155-156 ◽  
pp. 1132-1136
Author(s):  
Ying Qiang Xu ◽  
Qiong Wei Zhang ◽  
Jian Hua Zhao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Element Model ◽  
Mechanism Analysis ◽  
Element Analysis ◽  
Drum Brake ◽  
Oscillation Phenomenon ◽  
Heavy Truck ◽  
Braking Process ◽  
Real Vehicle

This paper adopts finite-element method to analyze and test the factors which influence the brake shimmy. Based on the prototype of a particular heavy truck, finite element model of the brake shimmy about drum brake is developed upon the mechanism analysis of drum brake. The reasons that drum brake has oscillation phenomenon during braking process is analyzed by simulation and calculation the transient response in this process. Tests indicate that results of finite element analysis are consistent with the conclusion of real vehicle road test.

Computer Modeling of a Tire under Cornering Loads

1989 ◽  
Vol 17 (2) ◽  
pp. 86-99 ◽  
Author(s):  
I. Gardner ◽  
M. Theves
Keyword(s):  
Finite Element Analysis ◽  
Geometric Approach ◽  
Lateral Force ◽  
Slip Angle ◽  
Element Analysis ◽  
Pressure Distributions ◽  
Slip Effects ◽  
Improved Accuracy ◽  
Nonlinear Geometric ◽  
Good Agreement

Abstract During a cornering maneuver by a vehicle, high forces are exerted on the tire's footprint and in the contact zone between the tire and the rim. To optimize the design of these components, a method is presented whereby the forces at the tire-rim interface and between the tire and roadway may be predicted using finite element analysis. The cornering tire is modeled quasi-statically using a nonlinear geometric approach, with a lateral force and a slip angle applied to the spindle of the wheel to simulate the cornering loads. These values were obtained experimentally from a force and moment machine. This procedure avoids the need for a costly dynamic analysis. Good agreement was obtained with experimental results for self-aligning torque, giving confidence in the results obtained in the tire footprint and at the rim. The model allows prediction of the geometry and of the pressure distributions in the footprint, since friction and slip effects in this area were considered. The model lends itself to further refinement for improved accuracy and additional applications.

Tire Bead Overheating in Urban Buses and Trucks Using Drum Brake Systems

1998 ◽  
Vol 26 (1) ◽  
pp. 51-62
Author(s):  
A. L. A. Costa ◽  
M. Natalini ◽  
M. F. Inglese ◽  
O. A. M. Xavier
Keyword(s):  
Heat Transfer ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Energy ◽  
Structural Integrity ◽  
Experimental Temperature ◽  
Temperature Profiles ◽  
Element Analysis ◽  
Drum Brake ◽  
Fea Model

Abstract Because the structural integrity of brake systems and tires can be related to the temperature, this work proposes a transient heat transfer finite element analysis (FEA) model to study the overheating in drum brake systems used in trucks and urban buses. To understand the mechanics of overheating, some constructive variants have been modeled regarding the assemblage: brake, rims, and tires. The model simultaneously studies the thermal energy generated by brakes and tires and how the heat is transferred and dissipated by conduction, convection, and radiation. The simulated FEA data and the experimental temperature profiles measured with thermocouples have been compared giving good correlation.

DESIGN AND THERMAL ANALYSIS OF BRAKE ROTOR WITH DIFFERENT MATERIALS

2020 ◽  
Vol 15 (2) ◽  
Author(s):  
Sugunarani S ◽  
Santhosh V
Keyword(s):  
Temperature Distribution ◽  
Heat Dissipation ◽  
Brake Disc ◽  
Element Analysis ◽  
Analysis Techniques ◽  
Engineering Software ◽  
The Finite Element Analysis ◽  
Brake Rotor ◽  
Grey Cast ◽  
Aluminium Metal

This work deals with the analysis of heat generation and dissipation in the disc brake of a car during braking and the following release period by using computer-aided engineering software for three different materials of the rotor disc and brake pad. The objective of this work is to analyze the temperature distribution of rotor disc during operation using COMSOL Multiphysics. The work uses the finite element analysis techniques to calculate and predict the temperature distribution on the brake disc and to identify the critical temperature of the brake rotor disc. Conduction, convection and radiation of heat transfer have been analyzed. The results obtained from the analysis indicates that different material on the same retardation of the car during braking shows different temperature distribution. A comparative study was made between grey cast iron (GCI), Aluminium Metal Matrix Composite (AMMC), Alloy steel materials are used for brake disc and the best material for making brake disc based on the rate of heat dissipation have been suggested.

scholarly journals Impact of Operating Time on Selected Tribological Properties of the Friction Material in the Brake Pads of Passenger Cars

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 884
Author(s):  
Andrzej Borawski
Keyword(s):  
Tribological Properties ◽  
Operating Time ◽  
Friction Material ◽  
Operating Conditions ◽  
Direct Impact ◽  
Passenger Cars ◽  
Wear Factor ◽  
Brake Pads ◽  
Road Users ◽  
The Coefficient Of Friction

Braking systems have a direct impact on the safety of road users. That is why it is crucial that the performance of brakes be dependable and faultless. Unfortunately, the operating conditions of brakes during their operating time are affected by many variables, which results in changes in their tribological properties. This article presents an attempt to develop a methodology for studying how the operating time affects the value of the coefficient of friction and the abrasive wear factor. The Taguchi method of process optimization was used to plan the experiment, which was based on tests using the ball-cratering method. The results clearly show that the degree of wear affects the properties of the friction material used in the production process of brakes.

Thermo-Mechanical Modeling and Analysis of Equal Channel Angular Pressing

2005 ◽  
Vol 23 ◽  
pp. 263-266 ◽  
Author(s):  
Qing Xiang Pei ◽  
B.H. Hu ◽  
C. Lu
Keyword(s):  
Equal Channel Angular Pressing ◽  
Temperature Rise ◽  
Flow Behavior ◽  
Material Model ◽  
Workpiece Material ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
Die Geometry ◽  
Angular Pressing ◽  
Good Agreement

Thermo-mechanical finite element analysis was carried out to study the deformation behavior and temperature distribution during equal channel angular pressing (ECAP). The material model used is the Johnson-Cook constitution model that can consider the multiplication effect of strain, strain rate, and temperature on the flow stress. The effects of pressing speed, pressing temperature, workpiece material and die geometry on the temperature rise and flow behavior during ECAP process were investigated. The simulated temperature rise due to deformation heating was compared with published experimental results and a good agreement was obtained. Among the various die geometries studied, the two-turn die with 0° round corner generates the highest and most uniform plastic strain in the workpiece.

Experimental and theoretical study of sandwich composites with Z-pins under quasi-static compression loading

2021 ◽  
pp. 136943322110073
Author(s):  
Erdem Selver ◽  
Gaye Kaya ◽  
Hussein Dalfi
Keyword(s):  
Vinyl Ester ◽  
Failure Modes ◽  
Critical Role ◽  
Sandwich Composites ◽  
Test Results ◽  
Compressive Properties ◽  
Element Analysis ◽  
Static Compression ◽  
Quasi Static Compression ◽  
Good Agreement

This study aims to enhance the compressive properties of sandwich composites containing extruded polystyrene (XPS) foam core and glass or carbon face materials by using carbon/vinyl ester and glass/vinyl ester composite Z-pins. The composite pins were inserted into foam cores at two different densities (15 and 30 mm). Compression test results showed that compressive strength, modulus and loads of the sandwich composites significantly increased after using composite Z-pins. Sandwich composites with 15 mm pin densities exhibited higher compressive properties than that of 30 mm pin densities. The pin type played a critical role whilst carbon pin reinforced sandwich composites had higher compressive properties compared to glass pin reinforced sandwich composites. Finite element analysis (FE) using Abaqus software has been established in this study to verify the experimental results. Experimental and numerical results based on the capabilities of the sandwich composites to capture the mechanical behaviour and the damage failure modes were conducted and showed a good agreement between them.

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