Corrosion Resistance of X52 Pipeline Steel at Sea Mud Zone

2014 ◽  
Vol 599-601 ◽  
pp. 40-43
Author(s):  
Xia Zhao ◽  
Shuan Liu ◽  
Bao Rong Hou

Corrosion resistance of X52 pipeline steel at sea mud zone in Qingdao Huiquan test station was investigated by using Tafel polarization curves and electrochemical impedance spectroscopy (EIS). The morphology and chemical composition of the corrosion products were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicated that the corrosion current density of X52 pipeline steel increased with immersion time. The corrosion products were loose and mainly included Fe3O4, Fe2O3 and FeOCl, which absorbed on the specimen surface accelerating the cathodic depolarization reaction.

2014 ◽  
Vol 670-671 ◽  
pp. 271-274
Author(s):  
Jun Wang ◽  
Long Huang

TiO2 films were prepared on glass and 316L stainless steel (316L SS) using hydrothermal method. The microstructures of the films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). It indicated that the films crystallized as anatase phase with mirror-like surface morphology. The optical properties of the TiO2 film were studied by Ultraviolet Visible Spectroscopy (UV-Vis). The results showed that the film was transparent in visible range. The cut-off point of the sample was red-shifted after annealed treatment. The corrosion resistance of the film was evaluated by using Tafel polarization curve in simulated body solution. The corrosion current density was decreased from 8.556 μA/cm2 (316L SS) to 1.421 μA/cm2 (TiO2 film/316L SS). While, the corrosion potential was increased from-0.402 V (316L SS) to-0.325 V (TiO2 film/316L SS). The 316L SS with TiO2 film has better corrosion resistance.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 852
Author(s):  
Asiful H. Seikh ◽  
Hossam Halfa ◽  
Mahmoud S. Soliman

Molybdenum (Mo) is an important alloying element in maraging steels. In this study, we altered the Mo concentration during the production of four cobalt-free maraging steels using an electroslag refining process. The microstructure of the four forged maraging steels was evaluated to examine phase contents by optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analysis. Additionally, we assessed the corrosion resistance of the newly developed alloys in 3.5% NaCl solution and 1 M H2SO4 solution through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Furthermore, we performed SEM and energy-dispersive spectroscopy (EDS) analysis after corrosion to assess changes in microstructure and Raman spectroscopy to identify the presence of phases on the electrode surface. The microstructural analysis shows that the formation of retained austenite increases with increasing Mo concentrations. It is found from corrosion study that increasing Mo concentration up to 4.6% increased the corrosion resistance of the steel. However, further increase in Mo concentration reduces the corrosion resistance.


DYNA ◽  
2018 ◽  
Vol 85 (207) ◽  
pp. 192-197 ◽  
Author(s):  
Estrella Natali Borja-Goyeneche ◽  
Jhon Jairo Olaya-Florez

This work researches the influence of the nickel content on the structural and anticorrosive properties of ZrSiTiN films deposited by means of reactive co-sputtering on alloys of Ti6Al4V. The morphology and structure were analyzed by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD), and the chemical composition was identified via X-ray scattering spectroscopy (EDS). The corrosion resistance was studied using potentiodynamic polarization (PP) tests employing a 3.5% by weight NaCl solution. In the films, an increase of Ni up to 6.97 at% was observed, while in XRD the FCC phase of (Zr, Ti) N was identified, with a mixed orientation in planes (111) and (200), which tended to diminish with the increase of Ni. Finally, with the addition of Ni, the corrosion current densities were reduced from 5.56 𝑥 10−8 to 2.64 𝑥 10−9 𝐴/𝑐m2. The improvement in the corrosion resistance is due to the effect of the Ni on the microstructure of the system (Zr, Ti) N, which can improve the quality of the passive film and prevent crystalline defects and corrosion zones.


Coatings ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 758 ◽  
Author(s):  
Yang ◽  
Zhang ◽  
Wang ◽  
Wang ◽  
Chen ◽  
...  

Pure Zn and Zn–ERGO composite coatings were prepared by direct current electrodeposition on 304 stainless steel. Samples were characterized by X-ray diffraction (XRD), scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (SEM/EDS), and laser Raman spectroscopy (Raman). Results obtained have shown that the concentration of GO sheets in zinc sulfate electrolyte has an important effect on the preferred crystal orientation and the surface morphology of Zn–ERGO composite coatings. A study of the corrosion behavior of the coatings by Tafel polarization and electrochemical impedance spectroscopic (EIS) methods leads to the conclusion that the Zn-1.0 g/L ERGO composite coating possesses the best corrosion resistance compared to the pure Zn coating and other composite coatings in this study.


Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 903 ◽  
Author(s):  
El-Sayed M. Sherif ◽  
Sameh A. Ragab ◽  
Hany S. Abdo

The manufacturing of different Ti-6Al-xV (x = 2, 4, 6, and 8 wt.%) alloys using a mechanical alloying technique was reported. The corrosion behaviors of these newly fabricated alloys after 1, 24, and 48 h exposure to a simulated body fluid (SBF) were assessed using cyclic potentiodynamic polarization, electrochemical impedance spectroscopy, and chronoamperometric measurements. Surface morphology and elemental analyses after corrosion for 48 h in SBF were reported using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) examinations. An X-ray diffraction investigation characterized the phase analyses. All results indicated that the increase of V content significantly decreases both uniform and pitting corrosion. This effect also increases with prolonging the immersion time to 48 h before measurement.


2010 ◽  
Vol 95 ◽  
pp. 79-83
Author(s):  
Amir Eliezer

Micro-arc oxidization of AM50 magnesium alloys was studied. The influence of micro-arc oxidization process was investigated; phase structure were analyzed using X-ray diffraction (XRD). Open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS) were used to evaluate the corrosion resistance of ceramic coatings formed on magnesium alloys under stress conditions. XRD analyses indicate that the ceramic coatings fabricated on the surface of magnesium alloys by micro-arc oxidization are composed of spinel phase MgAl2O4 The corrosion resistance of ceramic coatings is improved compared with magnesium alloy substrate.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7389
Author(s):  
Michael Kahl ◽  
Teresa D. Golden

Modified zaccagnaite layered double hydroxide (LDH) type films were synthesized on steel substrates by pulsed electrochemical deposition from aqueous solutions. The resulting films were characterized by X-ray diffraction, scanning electron microscopy/X-ray dispersive spectroscopy, and Fourier transform infrared spectroscopy. Structural characterization indicated a pure layered double hydroxide phase; however, elemental analysis revealed that the surface of the films contained Zn:Al ratios outside the typical ranges of layered double hydroxides. Layer thickness for the deposited films ranged from approximately 0.4 to 3.0 μm. The corrosion resistance of the film was determined using potentiodynamic polarization experiments in 3.5 wt.% NaCl solution. The corrosion current density for the coatings was reduced by 82% and the corrosion potential was shifted 126 mV more positive when 5 layers of modified LDH coatings were deposited onto the steel substrates. A mechanism was proposed for the corroding reactions at the coating.


Crystals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 249
Author(s):  
El-Sayed M. Sherif ◽  
Magdy M. El Rayes ◽  
Hany S. Abdo

In the present work, a layer of 75%Cr3C2−25%NiCr with thickness of 260 ± 15 µm was coated onto the API-2H pipeline steel surface using high-velocity oxy-fuel deposition. The effect of 75%Cr3C2−25%NiCr coating on the corrosion of the API steel after 1 h, 24 h, and 48 h exposure in 4.0% sodium chloride solutions is reported. The corrosion tests were performed using potentiodynamic cyclic polarization, electrochemical impedance spectroscopy, and chronoamperometric current–time techniques along with scanning electron microscopy and energy-dispersive X-ray analyses. The curves of polarization indicated that the presence of the coating increases the corrosion resistance of the steel through decreasing its corrosion current and corrosion rate. Impedance data showed that all resistances recorded higher values for the coated API steel. Chronoamperometric current–time measurements confirmed that the coated API steel has lower absolute current values and thus lower corrosion rate. All results proved that the presence of 75%Cr3C2−25%NiCr coating enhances the corrosion resistance of the API steel via the formation of a protective layer of Cr and Ni oxides, which could lead to decreasing the corrosion rate.


Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 634
Author(s):  
Mohammad Reza Jandaghi ◽  
Abdollah Saboori ◽  
Gholamreza Khalaj ◽  
Mohammadreza Khanzadeh Ghareh Shiran

In this study, the microstructural evolutions and corrosion resistance of aluminium/copper joint fabricated through explosive welding process have been thoroughly investigated, while stand-off distance was variable. Microstructural analyses demonstrate that, regardless of grain refinement in the welding boundary, increasing the stand-off space is followed by a higher thickness of the localized melting pool. X-Ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDS) analyses recognized the binary intermetallic layers as a combination of Al2Cu and AlCu. Polarization and electrochemical impedance spectroscopy (EIS) corrosion tests revealed that a higher stand-off distance resulted in the increment of corrosion potential, current rate, and concentration gradient at the interface owing to the remarkable kinetic energy of the collision, which impaired corrosion resistance.


2010 ◽  
Vol 2010 ◽  
pp. 1-9 ◽  
Author(s):  
Mbouillé Cissé ◽  
Mohamed Abouchane ◽  
Tayeb Anik ◽  
Karima Himm ◽  
Rida Allah Belakhmima ◽  
...  

Electroless Ni-Cu-P alloy coatings were deposited on the ordinary steel substrate in an acidic hypophosphite-type plating bath. These coatings were characterized by a scanning electron microscope (SEM) and an X-ray diffraction. The micrograph shows that coating presents a nodular aspect and is relatively homogeneous and very smooth. The EDX analysis shows that the coating contains 12 wt.% of phosphorus element with a predominance of nickel element. In addition, the anticorrosion properties of the Ni-Cu-P coatings in 1 M HCl, 1 M H2SO4, and 3% NaCl solutions were investigated using Tafel polarization curves, electrochemical impedance spectroscopy, and SEM/EDX analysis. The result showed a marginal improvement in corrosion resistance in 3% NaCl solution compared to acidic medium. It also showed that the corrosion mechanism depends on the nature of the solution.


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