Effect of Processing Aids on the Performance of High Filled Polypropylene

2014 ◽  
Vol 633-634 ◽  
pp. 230-233
Author(s):  
Yun Ping Cao ◽  
Yu Zu Tu ◽  
Juan Li

In this paper, we mainly introduces the influence of the processing aids TR131 which namely the lubricating and dispersion agents on the properties of high filled polypropylene. The experiment compared the melt flow rate, tensile strength, bending strength and impact strength of the high filled polypropylene with processing aids TR131 and without it. The results show that high filled polypropylene with Calcium Carbonate could improve the bending strength and impact strength of the pure polypropylene, but the melt flow rate and tensile strength decreased. Incorporation of processing aids TR131 could improve the melt flow rate and the tensile strength of the high filled polypropylene.

Polymers ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 787 ◽  
Author(s):  
Janusz W. Sikora ◽  
Ivan Gajdoš ◽  
Andrzej Puszka

The aim of the present work is to investigate the effect of halloysite nanotubes (HNT) on the mechanical properties of low-density polyethylene composites modified by maleic anhydride-grafted PE (PE-graft-MA). Polyethylene nanocomposites were prepared using an injection molding machine, Arburg Allrounder 320 C 500–170; the HNT content was varied at 0 wt %, 2 wt %, 4 wt % and 6 wt %, and the PE-graft-MA content was varied at 5 wt %. The composites were examined for their ultimate tensile stress, strain at ultimate stress, hardness, impact strength, melt flow rate, heat deflection temperature, Vicat softening temperature, crystallinity degree and phase transition temperature. It was found that the addition of halloysite nanotubes to low-density polyethylene (LDPE) led to an increased heat deflection temperature (HDT, up to 47 °C) and ultimate tensile strength (up to 16.00 MPa) while the Vicat softening temperature, strain at ultimate stress, impact strength and hardness of examined specimens slightly decreased. Processing properties of the materials specified by the melt flow rate (MFR) deteriorated almost twice. The results have demonstrated that the nanoparticles can reinforce enhance LDPE at low filler content without any considerable loss of its ductility, but only when halloysite nanotubes are superbly distributed in the polyethylene matrix.


2011 ◽  
Vol 380 ◽  
pp. 265-269
Author(s):  
Rui Xia Duan ◽  
Ming Jun Niu ◽  
Kai Guo ◽  
Jin Zhou Chen ◽  
Li Yan Sui ◽  
...  

Poly(L-lactic acid ) (PLLA) /oganic montmorillonite (OMMT) composites were prepared by means of melt-mixing using a twin-screw extruder. The mechanical properties and melt flow rate of the composites were investigated, and their crystallization structure and thermal properties were characterized by X-Ray Diffraction (XRD), Differential Scanning Calorimeter (DSC), and thermogravimetric analysis (TG). It was shown that the tensile strength, elongation at break and bending strength of the PLLA/OMMT composites firstly increased and then reduced along with the increase of the content of OMMT. The melt flow rate of the composites was obviously improved and the crystallinity was increased. OMMT played a heterogeneous nucleation role in the composites, while it had little impact on thermal stability of the composites.


BioResources ◽  
2019 ◽  
Vol 14 (4) ◽  
pp. 8484-8498
Author(s):  
Lingxiao Liu ◽  
Maohai Lin ◽  
Zhang Xu ◽  
Meiqi Lin

Wood-plastic composites for 3D printing from plant fiber (bleached pulp powder, mechanical pulp powder, newspaper pulp powder, eucalyptus powder, pine powder, and lignin) and polylactic acid (PLA), with silane coupling agent (KH550) as plasticizer, were prepared via melt extrusion. The physical properties, such as surface morphology, apparent density, tensile strength, melt flow rate, compatibility, and thermal stability were measured. Moreover, the effects of the content of various types of plant fiber powder in PLA on the properties of the prepared composites were investigated. The results showed that the modified lignin/PLA composite exhibited a superior performance under the same added amount. In particular, when the amount of lignin added was 15%, the tensile strength of the composite was 74.0% higher than that of pure PLA, and the melt flow rate was reduced by 17.8% compared with pure PLA. The density of the composite increased 15.8% compared with pure PLA when the lignin content was 20%. The scanning electron microscopy cross-sectional morphology and differential scanning calorimetry analyses showed that the optimal addition amount of lignin was 15%. Finally, the prepared lignin/PLA composite material was used in 3D printing with a smooth silky property and an excellent printing performance.


2012 ◽  
Vol 510 ◽  
pp. 13-17
Author(s):  
Yong Yan Cui ◽  
Zhen Lun Zhao ◽  
Ai Chao

The effect of dynamic vulcanization on mechanical, rheological, thermal properties and morphology of ABS were studied in this paper. And the effect of shear stress, shear rate on melt rheological behavior were discussed. The results showed that: the melt of dynamic vulcanization modified ABS was pseudoplastic fluid, and its apparent viscosity was increased. Tensile strength, notched impact strength of dynamic vulcanization modified ABS increased gradually, and the melt flow rate decreased gradually .


2019 ◽  
Vol 27 (4(136)) ◽  
pp. 88-93
Author(s):  
K.Z.M. Abdul Motaleb ◽  
Md Shariful Islam ◽  
Rimvydas Milašius

Two types of composites:(1) pineapple fabric reinforced polyester resin (Pineapple/PR) and (2) jute fabric reinforced polyester resin (Jute/PR) were prepared and the mechanical properties investigated for various gamma radiation doses ranging from 100-500 krad. Properties like tensile strength, Young’s modulus, elongation-at-break, bending strength, bending modulus and impact strength were increased significantly by 19%, 32%, 45%, 32%, 47% and 20%, respectively, at a dose of 300 krad for Pineapple/PR, and by 47%, 49%, 42%, 45%, 52% and 65%, respectively, at a dose of 200 krad for the Jute/PR composite in comparison to the non-irradiated composite. Gamma radiation improved the mechanical properties, but overdoses of radiation even caused a reduction in them.


Author(s):  
E. Rajamäki ◽  
M. Leino ◽  
P. Vuoristo ◽  
P. Järvelä ◽  
T. Mäntylä

Abstract Three different types of polyethylene powders were flame sprayed onto pre-heated steel substrate previously coated by electrostatic spray system with a thin epoxy primer layer. Properties of the polyethylene (PE) powders, including powder density, particle size and melt flow rate (MFR) were measured in order to study their influence on the mechanical properties of the coating. The spray experiments started with optimization of spraying parameters. The main variables were pre-heating temperature of the substrate, temperature increase during spraying (influenced by the spraying distance), and thickness of the PE coatings. The laboratory tests performed for the coatings were coating characterization by microscopy and mechanical testing. Porosity and thickness of the coatings were determined by optical and stereo microscopy studies from polished cross-sectional samples. Hardness, impact strength, peel strength, and adhesive strength of the coatings were also investigated. Also some hot water sinking and heat cycling tests were performed. As a result from the present studies it can be concluded that powder properties have great influence on the mechanical properties of the final coating.


2013 ◽  
Vol 701 ◽  
pp. 42-46 ◽  
Author(s):  
Abd Aziz Noor Zuhaira ◽  
Rahmah Mohamed

This research is to identify the difference in melt flow and mechanical properties in hybrid composites between kenaf and rice husk that each of the filler was compounded with composite material of calcium carbonate (CaCO3) and high density polyethylene (HDPE) in different loading amount. Different filler loading up to 30 parts of kenaf fibers and rice husk particulate were mixed with the fixed 30% amount of CaCO3. Compounded hybrid composite were prepared and tested for melt flow index, tensile and impact strength. Addition of both fillers had decreased melt flow index (MFI). MFI of rice husk/CaCO3 was higher than kenaf/CaCO3 in HDPE composites. Tensile strength, elongation at break and impact properties of both hybrid composites had decreased with increasing filler content. Tensile strength of kenaf/CaCO3 was higher than rice husk/CaCO3 due to intrinsic fiber structure of kenaf which has some reinforcing effect compared to rice husk. While, impact strength of rice husk/CaCO3 was improved with addition of filler but drastically decrease as the rice husk content were increased up to 30% due to high silica content in rice husk. The Youngs Modulus was increased with addition of natural fibers in CaCO3/HDPE composite.


e-Polymers ◽  
2007 ◽  
Vol 7 (1) ◽  
Author(s):  
Liu Xijun ◽  
Jiang Zhaohua ◽  
Zhu Wenming

AbstractTwo different types of polyolefine (PO) grafted with itaconic acid as a reactive compatibilizer, polypropylene (PP) grafted with itaconic acid (PP-g-ITA) and high density polyethylene (HDPE) grafted with itaconic acid (HDPE-g-ITA), PP and HDPE grafted with copolymer of itaconic acid and styrene (PP-g-(ITA-St) and HDPE-g-(ITA-St)) were prepared by melt graft technique through reactive type twin-screw extruder. FT-IR and thermal analysis were used to characterize the structure of the graft copolymer. The graft ratio (GR) and melt flow rate (MFR) were determined by non-aqueous titration and melt flow rate analyzer. The effect of the concentration of monomer and initiator dosage on GR and MFR of graft copolymer were studied. Then polyamide 6 (PA 6) blends, PA 6/PP (PA 6/HDPE), that compatibilized with PP-g-ITA (HDPE-g-ITA) were prepared. The morphology of the blends was analyzed by SEM, DSC and Molau tests and the mechanical properties of which were characterized by tensile, impact, and bend tests. The results of mechanical property showed that the impact strength of blends was increased by 50% and 70% after PP-g-ITA and HDPE-g-ITA was used as compatibilizer, but the MFR of blends was decreased. The SEM photographs indicated that the accession of compatibilizer obviously improved binding state between two phases in blends, the size of dispersed phase was reduced evidently and the interface became indistinct. DSC results demonstrated that in the case of PP-g-ITA, glass temperature (Tg) of PA 6 matrix in blends was ascended, melt point (Tm) was improved a little, crystallinity (Xc) was decreased, Tm and Xc of PP phase was increased; With the accession of HDPE-g-ITA, Tm of PA 6 matrix and HDPE phase had almost no change, Xc of PA 6 matrix was decreased and Xc of HDPE phase was increased.


2018 ◽  
Vol 57 (15) ◽  
pp. 4202 ◽  
Author(s):  
Benjamin Bizjan ◽  
Brane Širok ◽  
Jinpeng Chen

2011 ◽  
Vol 130-134 ◽  
pp. 2383-2387
Author(s):  
Guo Dong Tang ◽  
Si Chen ◽  
Yan Qin Shi ◽  
Xu Wang

Polymethyl methacrylate (PMMA)/ acrylonitrile-styrene-acrylate terpolymer (ASA) alloy was prepared via melt blending method. Effects of ASA melt flow rate and PMMA/ASA ratio on mechanical property of the alloy were studied. It showed that when the high melt flow rate ASA was used, alloy’s tensile strength and flexural strength were little different from using low melt flow rate ASA, while the impact strength was significantly higher than the latter. Differential scanning calorimetry (DSC) analysis showed that a glass transition (Tg) platform emerged in low melt flow rate ASA at 48.5°C, which represented the Tg of the interface phase formed between SAN grafted acrylate rubber particles and SAN matrix. Scanning electron microscope (SEM) experiment further showed that when low melt flow rate ASA was used, alloy’s cross section was smooth which showed the characteristics of brittle fracture.


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