Review on Effect of Repetitive Rework on Dissimilar Austenistic Stainless Steel Pipes by Using GMAW Orbital Welding

2015 ◽  
Vol 789-790 ◽  
pp. 146-150
Author(s):  
N.I.S. Hussein ◽  
Mohamad Nizam Ayof ◽  
Tan Huay Kean
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steels ◽  
Working Environment ◽  
Aisi 316L ◽  
Aisi 304 ◽  
Repair Welding ◽  
Steel Pipes ◽  
Orbital Welding ◽  
Welded Structure ◽  
Metal Welding

Dissimilar metal welding is widely applied to meet the rquirement of transition in mechanical properties and/or difference in working conditions. For instance, even though AISI 304 and AISI 316L are both belong to austenitic stainless steels, but they are applied in different working environment. AISI 304 is used at high temperature applications, whereas AISI 316L is used at low temperature. Repair welding is able to return a part back to its normal service life if weld failure happened due to service deterioration or defects during fabrication stage. However, repetitive heat input due to repair welding will cause changes in welded structure and properties. In this article, the effect of repetitive repair welding of dissimilar austenitic stainless steel pipes to the microhardness, tensile strength, microstructure and quality of the weldment has been reviewed.

scholarly journals Corrosion Resistance of AISI 316L Stainless Steel Biomaterial after Plasma Immersion Ion Implantation of Nitrogen

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6790
Author(s):  
Viera Zatkalíková ◽  
Juraj Halanda ◽  
Dušan Vaňa ◽  
Milan Uhríčik ◽  
Lenka Markovičová ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Ion Implantation ◽  
316L Stainless Steel ◽  
Electrochemical Impedance ◽  
Austenitic Stainless Steels ◽  
Aisi 316L ◽  
Corrosion Properties ◽  
Aisi 316L Stainless Steel ◽  
Plasma Immersion Ion Implantation

Plasma immersion ion implantation (PIII) of nitrogen is low-temperature surface technology which enables the improvement of tribological properties without a deterioration of the corrosion behavior of austenitic stainless steels. In this paper the corrosion properties of PIII-treated AISI 316L stainless steel surfaces are evaluated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PP) and exposure immersion tests (all carried out in the 0.9 wt. % NaCl solution at 37 ± 0.5 °C) and compared with a non-treated surface. Results of the three performed independent corrosion tests consistently confirmed a significant increase in the corrosion resistance after two doses of PIII nitriding.

Microstructure, Mechanical and Corrosion Behaviour of Dissimilar Weldments between AISI 304 Stainless Steels and AISI 1020 Carbon Steels Produced by Gas Tungsten Arc Welding Using Different Consumables

2009 ◽  
Vol 410-411 ◽  
pp. 533-541 ◽  
Author(s):  
W. Chuaiphan ◽  
Somrerk Chandra-ambhorn ◽  
B. Sornil ◽  
Wolfgang Bleck
Keyword(s):  
Stainless Steel ◽  
Carbon Steel ◽  
Arc Welding ◽  
Gas Tungsten Arc Welding ◽  
Chemical Compositions ◽  
Aisi 316L ◽  
Aisi 304 ◽  
Gas Tungsten Arc ◽  
Weld Metals ◽  
Gas Tungsten

Gas tungsten arc welding was applied to join AISI 304 stainless steel and AISI 1020 carbon steel sheets with three types of consumables – AISI 308L, AISI 309L and AISI 316L stainless steel wires. Weld metals produced by all consumables exhibited the identical hardness of ca. 350 HV. This value was higher than those of stainless steel and carbon steel base metals, indicating the relatively high strength of weld metals. The corrosive behaviour of weld metals was investigated by a potentiodynamic method. Specimens were tested in 3.5 wt% NaCl solution saturated by laboratory air at 27°C. A pitting potential of weld metal produced by the AISI 309L consumable was higher than those of weld metals produced by the AISI 308L and AISI 316L consumables respectively. The chemical compositions and microstructure of weld metals were also investigated. The pitting corrosion resistance of weld metals produced by different consumables is discussed in the paper in terms of the pitting resistance equivalent number (PREN) calculated from the chemical compositions and the content of delta ferrite in the austenite matrix of the weld metals.

Ultrasonic multi-view total focusing method for weld defect detection on small-diameter austenitic stainless steel tubes

2019 ◽  
Vol 61 (11) ◽  
pp. 649-655
Author(s):  
Wu Bin ◽  
Yang Jing ◽  
Jiao Jingpin ◽  
He Cunfu ◽  
Qi Gaojun
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Defect Detection ◽  
Small Diameter ◽  
Austenitic Stainless Steels ◽  
Ultrasonic Waves ◽  
Imaging Method ◽  
Steel Pipes ◽  
Weld Defect ◽  
Wave Modes

Austenitic stainless steels are widely used in the key components of major equipment and the welds can be the weakest parts of equipment made with these materials. Ultrasonic waves propagate in austenitic stainless steel welds with multiple paths and modes. This study employed a multi-view total focusing method using an ultrasonic phased array for defect detection in the welds of small-diameter austenitic stainless steel pipes. The detection capability of four different direct wave modes and eight different half-skip wave modes for typical defects were compared and analysed through numerical simulation. A fusion imaging method was developed using the preferred direct and half-skip wave modes. The process was further verified with a weld defect detection experiment carried out on small-diameter austenitic stainless steel pipes. The results show that the multi-view total focusing method can efficiently detect the defects in the welds of small-diameter tubes. Compared with the single-mode imaging method, the fusion total focusing imaging approach can not only improve the signal-to-noise ratio but can also reduce the number of image artefacts.

Pitting Studies Under Anoxic Conditions on Candidate Container Materials AISI 316L hMo and UHB 904L for The Disposal of HLW in Argillaceous Formations

2003 ◽  
Vol 807 ◽  
Author(s):  
Bruno Kursten ◽  
Frank Druyts
Keyword(s):  
Stainless Steel ◽  
Stainless Steels ◽  
Near Field ◽  
Austenitic Stainless Steels ◽  
Aisi 316L ◽  
Progressive Change ◽  
Anoxic Conditions ◽  
The Impact ◽  
Container Material

ABSTRACTStainless steel is being envisaged as the primary candidate container material for the final disposal of vitrified HLW in deep geological argillaceous formations in Belgium. The impact of an evolving underground repository environment, i.e. a progressive change from oxic to anoxic conditions (due to the consumption of entrapped oxygen), on the pitting behaviour of austenitic stainless steels AISI 316L hMo and UHB 904L was studied. CPP-experiments were performed in synthetic solutions, which are representative for the near-field chemistry of an underground repository. The solutions contained various amounts of Cl- (100–50,000 mg/L) at near-neutral pH. Experiments were conducted at 16 and 90°C.AISI 316L hMo and UHB 904L will not be subjected to immediate pitting problems neither under oxic, nor under anoxic conditions. However, AISI 316L hMo could present long-term pitting problems under oxic conditions. Pits are much easier initiated on AISI 316L hMo, for both oxic and anoxic conditions. The pits propagate in a rather similar manner under oxic conditions for both alloys, whereas under anoxic conditions the pits formed on AISI 316L hMo are much deeper. AISI 316L hMo is more susceptible to crevice attack.

Corrosion Resistance on the Interlayer of AISI 316L/AISI 304 Stainless Steels Joined with an Iron Based Metallic Glass Ribbon at 1000 °C by Induction Heating

2014 ◽  
Vol 976 ◽  
pp. 108-113 ◽  
Author(s):  
Jorge A. Verduzco ◽  
Jorge A. Gonzalez ◽  
Víctor H. Verduzco ◽  
Carlos E. Borja ◽  
José Guadalupe Quezada ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Metallic Glass ◽  
Induction Heating ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Glass Ribbon ◽  
Distilled Water ◽  
Aisi 316L ◽  
Aisi 304 ◽  
Metallic Glass Ribbon

This work presents a study of the corrosion resistance as a function of the holding time on the interface generated during the process of brazing an AISI 304 to AISI 316L stainless steels by using a non-commercial Fe60Ni12Cr8P13B7 metallic glass alloy ribbon by induction heating at 1000 °C into a chamber with an Ar controlled atmosphere. Samples of the austenitic stainless steels were joined in a sandwich-like arrangement using the Fe-based metallic glass ribbon. Corrosion experiments carried out in distilled water and 3.5 wt. % sodium chloride solution revealed that the corrosion resistance was higher for samples tested in the distilled water than the latest medium for all dwell joining times, since in the former medium the samples passivated. It was also found that the highest corrosion resistance was achieved for samples joined for a dwelling time of 4 minutes.

AFM Characterization of Structural Evolution and Roughness of AISI 304 Austenitic Stainless Steel under Severe Deformation by Wavy Rolling

2013 ◽  
Vol 794 ◽  
pp. 230-237 ◽  
Author(s):  
K. Chandra Sekhar ◽  
Bhagwati Prasad Kashyap ◽  
Sandeep Sangal
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Stainless Steels ◽  
Shear Bands ◽  
Structural Evolution ◽  
Austenitic Stainless Steels ◽  
Structural Development ◽  
Deformation Bands ◽  
Aisi 304 ◽  
Wide Range

Stainless steels such as ferrritic, austenitic, martensitic and duplex stainless steels are well known for their corrosion resistance to varying extents. Among these, austenitic stainless steels exhibit superior corrosion resistance and better ductility for formability. Therefore, the ability to give simple to intricate shapes in this grade of steel brings their potential for a wide range of applications. However, the meta-stable austenite in AISI 304 is known to undergo a strain induced martensitic (SIM) transformation during conventional rolling at room temperature. This strain induced martensite causes reduction in ductility and limits formability of stainless steel. Therefore, wavy rolling technique was developed to strengthen the stainless steel through microstructural refinement. In the current study, wavy rolling with 1.5 mm amplitude was conducted on 1 mm thick stainless steel sheet to different cycles ranging from 1-4. These rolled samples were characterized by optical and Atomic Force Microscopy (AFM) with resolutions down to the nanolevel. This AFM tool is in a position to bring out the details of grain refinement and topographical roughness emerging from crystalline and microstructural defects like orientation, precipitation, stacking faults, deformation bands, slip lines and shear bands with progress in rolling as referred by the number of rolling cycles here. The structural development is semi-quantitatively related to the degree of deformation and its effect on tensile properties during wavy rolling cycle. Keywords: Structural properties; Roughness; Deformation; Wavy rolling.

Comparison of residual stress induced by TIG and LBW in girth weld of AISI 304 stainless steel pipes

2017 ◽  
Vol 248 ◽  
pp. 178-184 ◽  
Author(s):  
Jijin Xu ◽  
Jingyao Chen ◽  
Yi Duan ◽  
Chun Yu ◽  
Junmei Chen ◽  
...  
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
304 Stainless Steel ◽  
Aisi 304 Stainless Steel ◽  
Aisi 304 ◽  
Steel Pipes

scholarly journals Pengaruh Elektroda Pengelasan Pada Baja AISI 1045 Dan SS 202 Terhadap Struktur Mikro Dan Kekuatan Tarik

2020 ◽  
Vol 8 (2) ◽  
pp. 86
Author(s):  
Yoyok Winardi ◽  
Fadelan Fadelan ◽  
Munaji Munaji ◽  
Wisnu Nurandika Krisdiantoro
Keyword(s):  
Stainless Steel ◽  
Arc Welding ◽  
Gas Tungsten Arc Welding ◽  
Aisi 316L ◽  
Aisi 304 ◽  
Gas Tungsten Arc ◽  
Stainless Steel 304 ◽  
Aisi 1045 ◽  
Gas Tungsten

Pengelasan logam adalah suatu proses pengelasan yang dilakukan pada dua jenis atau paduan logam yang berbeda. Pengelasan logam beda jenis banyak dipakai di berbagai industri, misalnya pembangkit listrik, industri transportasi, kontruksi sipil, dan lain-lain. Baja merupakan material yang banyak digunakan untuk kontruksi. Aplikasinya banyak disambung dengan logam lain. Penyambungannya dilakukan dengan pengelasan. Dalam penggabungan dua logam yang berbeda permasalahan yang sering timbul dalam pengelasan antara lain perbedaan titik lebur, koefisien muai, sifat fisis dan mekanis. Oleh karena itu dengan pemilihan elektroda pengelasan yang tepat akan menghasilkan sambungan yang baik. Penelitian ini bertujuan untuk mengetahui pengaruh jenis elektroda pada baja AISI 1045 dan SS202 terhadap struktur mikro dan kekuatan tarik. Elektroda yang digunakan pada penelitian ini adalah jenis E 6013 dan E 7018. Metode pengelasan menggunakan las SMAW. Struktur mikro dikarakterisasi menggunakan mikroskop optik. Kekuatan mekanik diuji menggunakan mesin uji tarik. Hasil pengamatan struktur mikro pada masing-masing spesimen menunjukkan adanya perbedaan susunan. Struktur mikro didominasi oleh ferit dan perlit. Dengan menggunakan elektroda E7018, menghasilkan perlit yang lebih halus. Berdasarkan uji tarik, terdapat perbedaaan yang signifikan. Pada spesimen E 6013 memiliki kekuatan tarik rata-rata sebesar 275,7 kN/mm2, sedangan E 7018 memiliki kekuatan rata-rata sebesar 419,5 kN/mm2. Sehingga bisa disimpulkan, jenis elektroda mempengaruhi kekuatan tarik pengelasan baja AISI 1045 dan SS202Kata Kunci: AISI 1045; elektroda; kekuatan tarik; SS202; struktur mikro Daftar RujukanArifin J, Purwanto H, Syafa’at I. (2017). Pengaruh jenis elektroda terhadap sifat mekanik hasil pengelasan smaw baja ASTM A36. Momentum, 13(1), 27–31.Budiarsa, I. N. (2008). Pengaruh besar arus pengelasan dan kecepatan volume alir gas pada proses las GMAW terhadap ketangguhan aluminium 5083. CAKRAM, 2(2), 112–116.Gutama H.K, Wulandari D. (2000). Pengaruh Arus Pengelasan Dan Jenis Elektroda Terhadap Kekuatan Tarik Pada Steel 42. Jurnal Teknik Mesin Fakultas Teknik Unesa, (1), 1–5.Huda M, Respati B.S.M, Purwanto H. (2018). Pengelasan plat kapal dengan variasi jenis elektroda dan media pendingin. Momentum, (14), 50–56.Kurniawan. Dwi. (2019). Analisa pengaruh variasi elekroda pengelasan smaw sambungan logam baja jis g 3131 sphc dengan baja aisi ss 201 terhadap sifat mekanis. [Skripsi] Institut Teknologi Nasional MalangNasrul,Y. L.M., H. Qolik S.A, (2016). Pengaruh variasi arus las smaw terhadap kekerasan dan kekuatan tarik sambungan dissimilar stainless steel 304 dan st 37. Jurnal Teknik Mesin, Universitas Negeri Malang (1), 1-12.Pareke S, Muchsin A.H, Leonard J. (2014). Pengaruh pengelasan logam berbeda (AISI 1045) dengan (AISI 316L) erhadap sifat mekanis dan struktur mikro. Sains dan teknologi, 3(2), 191–198.Pramono, A. (2011). Karakteristik mekanik proses hardening baja AISI 1045 Media Quenching Untuk Aplikasi Sprochet Rantai. Cakram 5(1), 32–38.Sugestian, M Rizsaldy. (2019). Analisa kekuatan sambungan las smaw horizontal down hand pada plate baja jis 3131sphc dan stainless steel 201 dengan aplikasi piles transfer di mesin thermoforming (stacking unit). [Skripsi] Institut Teknologi Nasional Malang.Suhermana , R. M. Ambaritab , R. K. Simangunsongc , P.J. Simanjuntak (2018). Pengaruh jenis elektroda E6013 pada pengelasan SMAW terhadap sifat fisis dan mekanis baja SA106 grade B. Prosiding Seminar Nasional Era Industri (SNEI) UPMI Medan, 50–54Tarkono, Zulhanif, Trisulohadi Ben Fikma (2013). Pengaruh kedalaman alur back chipping pada pengelasan listrik SMAW baja karbon sedang AISI 1045 terhadap uji kekuatan tarik. Fema, 1, 18–27.Trianto A. (2016). Penelitian stainless steel 202 terhadap pengaruh pengelasan gas tungsten arc welding(GTAW) untuk variasi arus 50 A, 100 A, Dan 160 A dengan uji komposisi kimia, uji struktur mikro, uji kekerasan dan uji impact. [Skripsi]. Jurusan Teknik Mesin, Fakultas Teknik UMS.Veranika R.M, Fauzie M.A, Ali H, Solihin M, (2019). Studi pengaruh variasi elektroda e 6013 dan e 7018 terdahap kekuatan tarik dan kekerasan pada bahan baja karbon rendah. Desiminasi Teknologi, 7.Wijoyo, & Aji, B. K. (2015). Kajian kekerasan dan struktur mikro sambungan las GMAW baja karbon tinggi dengan variasi masukan arus listrik. SIMETRIS, 6(2), 243–248. Yakub Y, Nofri M, (2018). Variasi arus listrik terhadap sifat mekanik mikro sambungan las baja tahan karat aisi 304. E-Jurnal WIDYA Eksakta, 1(I).7-11

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