Production of Fe-Al Alloy Coat on Steel Block by Scanning Laser Beam

2014 ◽  
Vol 1017 ◽  
pp. 794-799 ◽  
Author(s):  
Masayuki Nunobiki ◽  
Yasunori Harada ◽  
Koichi Okuda
Keyword(s):  
High Speed ◽  
Laser Scanning ◽  
Base Material ◽  
High Strength ◽  
Alloy Coating ◽  
Treatment Temperature ◽  
Manufacturing Cost ◽  
Al Alloy ◽  
Processing Conditions ◽  
Local Surface

Recently, the demand for long life to industrial products has risen. The high strength alloy coating on necessary part can decrease a manufacturing cost for life prolongation. This study proposes a laser surface alloying method to form an Fe-Al alloy coating on a carbon steel. By laser heating to an Al foil stuck on the steel, the mutual diffusion proceeds and the Fe-Al alloy grows. The material property of the generated alloy is greatly different according to a heat treatment temperature. For example, Fe3Al grows at 950 °C or more, and it has high toughness. A furnace heating effects the properties of inside of base material negatively. A high-frequency heating is not suitable for a local surface reforming. The laser processing is suitable for a local surface reforming. A defocused CO2 laser was irradiated to the Al foil stuck on the steel block by the shot lining in various processing conditions. The metal structures of the laser irradiated area was observed, to search for the suitable processing conditions for alloy coating. It was clarified that a local Fe-Al alloy coat was able to be formed without change of the properties of base material by high speed laser scanning.

Study on Corrosion-Resisting Properties of High-Speed Arc Sprayed Zn-Al Alloy Coating in Caverns

2011 ◽  
Vol 399-401 ◽  
pp. 2072-2078
Author(s):  
Miao Lou ◽  
Yu Feng Lu ◽  
Chun Lin Ma ◽  
Yong Le Hu ◽  
Meng Zhou ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
High Speed ◽  
Salt Spray ◽  
Alloy Coating ◽  
Arc Spraying ◽  
Al Alloy ◽  
Test Study ◽  
High Velocity Arc Spraying ◽  
Steel Substrates ◽  
Al Coating

Zn、Al alloy coatings were prepared by high velocity arc spraying technology on 16MnR steel substrates, With the design salt spray test, Study on the corrosion resistance of the Zn、Al alloy coating in the grotto environment. The porosity of the metal coating and the compact of the corrosion are infection on the corrosion resistance of the coating. Al coating and Zn/Al(300/100) coating corrosion resistance better than others on 16MnR steel.

Increasing the Adhesive Wear Resistance of Hot Stamping Tools by Modifying the Surfaces

2018 ◽  
Vol 767 ◽  
pp. 61-68
Author(s):  
Franziska Neubauer ◽  
Tobias Reil ◽  
Konstantin Hofmann ◽  
Marion Merklein
Keyword(s):  
Wear Resistance ◽  
Laser Scanning ◽  
Adhesive Wear ◽  
Greenhouse Gas Emission ◽  
Wear Behavior ◽  
Hot Stamping ◽  
Base Material ◽  
Sheet Thickness ◽  
High Strength ◽  
Wear Volume

Over the last few years lightweight construction became increasingly important in modern cars. Motivated by reducing greenhouse gas emission the car industry is currently working on different approaches to decrease the weight of structural body parts. In this regard, a reduced sheet thickness of these components and therefore a reduced overall weight can be achieved by using high-strength steels. Hot stamping has been established as a suitable manufacturing process for these steel grades, in which a hot austenitic blank is formed and quenched simultaneously. The high strength of the formed parts is realized by the phase transformation of an austenitic to a martensitic structure during hot stamping. Due to the alternating thermo-mechanical loads, which occur during forming and quenching, the hot stamping tools are highly stressed. In addition, when the blank slides over the surface of its counterpart, a substantial adhesive wear occurs, which is the predominant wear mechanism in hot stamping. The aim of this study is, to increase the wear resistance of the tools by modifying the surface. In this context, the chemical affinity between the interacting components need to be reduced in order to decrease the adhesive wear on the hot stamping tool, which is possible by alloying the base material. For this reason, the wear development is investigated for samples alloyed with different materials with a modified pin-on-disc test. This experimental setup enables a continuous contact of the tool with the blank and thermal alternating stress of the pin. The contact area is investigated with a laser-scanning microscope to qualify the tool surface before and after the experiments by measuring the tool topographies. The results of an unalloyed and alloyed tool will be compared with each other to evaluate the wear behavior. In order to quantify the amount of wear the wear volume will be calculated with an algorithm of the software WinSam. The experiments will be carried out under process like conditions to ensure transferability to the real hot forming process.

HREM interface studies in SiC-whisker-reinforced Al2O3 and Si3N4 ceramics

1988 ◽  
Vol 46 ◽  
pp. 734-735
Author(s):  
W. Braue ◽  
R.W. Carpenter ◽  
D.J. Smith
Keyword(s):  
Analytical Data ◽  
Base Material ◽  
High Strength ◽  
Ceramic Composites ◽  
Good Thermal Stability ◽  
All Ceramic ◽  
Sic Whiskers ◽  
Base Composite ◽  
C 30 ◽  
Si3n4 Ceramics

Whisker and fiber reinforcement has been established as an effective toughening concept for monolithic structural ceramics to overcome limited fracture toughness and brittleness. SiC whiskers in particular combine both high strength and elastic moduli with good thermal stability and are compatible with most oxide and nonoxide matrices. As the major toughening mechanisms - crack branching, deflection and bridging - in SiC whiskenreinforced Al2O3 and Si3N41 are critically dependent on interface properties, a detailed TEM investigation was conducted on whisker/matrix interfaces in these all-ceramic- composites.In this study we present HREM images obtained at 400 kV from β-SiC/α-Al2O3 and β-SiC/β-Si3N4 interfaces, as well as preliminary analytical data. The Al2O3- base composite was hotpressed at 1830 °C/60 MPa in vacuum and the Si3N4-base material at 1725 °C/30 MPa in argon atmosphere, respectively, adding a total of 6 vt.% (Y2O3 + Al2O3) to the latter to promote densification.

Five-Dimensional Microscopy using Widefield-Deconvolution: Practical Considerations and Biological Applications

1996 ◽  
Vol 54 ◽  
pp. 268-269
Author(s):  
W.F. Marshall ◽  
K. Oegema ◽  
J. Nunnari ◽  
A.F. Straight ◽  
D.A. Agard ◽  
...  
Keyword(s):  
Confocal Microscopy ◽  
High Speed ◽  
Laser Scanning ◽  
Ccd Camera ◽  
Image Plane ◽  
Time Lapse ◽  
Laser Scanning Confocal Microscopy ◽  
Three Dimensions ◽  
Excitation Light ◽  
Cooled Ccd

The ability to image cells in three dimensions has brought about a revolution in biological microscopy, enabling many questions to be asked which would be inaccessible without this capability. There are currently two major methods of three dimensional microscopy: laser-scanning confocal microscopy and widefield-deconvolution microscopy. The method of widefield-deconvolution uses a cooled CCD to acquire images from a standard widefield microscope, and then computationally removes out of focus blur. Using such a scheme, it is easy to acquire time-lapse 3D images of living cells without killing them, and to do so for multiple wavelengths (using computer-controlled filter wheels). Thus, it is now not only feasible, but routine, to perform five dimensional microscopy (three spatial dimensions, plus time, plus wavelength).Widefield-deconvolution has several advantages over confocal microscopy. The two main advantages are high speed of acquisition (because there is no scanning, a single optical section is acquired at a time by using a cooled CCD camera) and the use of low excitation light levels Excitation intensity can be much lower than in a confocal microscope for three reasons: 1) longer exposures can be taken since the entire 512x512 image plane is acquired in parallel, so that dwell time is not an issue, 2) the higher quantum efficiently of a CCD detect over those typically used in confocal microscopy (although this is expected to change due to advances in confocal detector technology), and 3) because no pinhole is used to reject light, a much larger fraction of the emitted light is collected. Thus we can typically acquire images with thousands of photons per pixel using a mercury lamp, instead of a laser, for illumination. The use of low excitation light is critical for living samples, and also reduces bleaching. The high speed of widefield microscopy is also essential for time-lapse 3D microscopy, since one must acquire images quickly enough to resolve interesting events.

Microstructure of resistance spot welding of maraging steels

1990 ◽  
Vol 48 (4) ◽  
pp. 900-901
Author(s):  
I. Neuman ◽  
S.F. Dirnfeld ◽  
I. Minkoff
Keyword(s):  
Maraging Steel ◽  
Spot Welding ◽  
Lath Martensite ◽  
Base Material ◽  
Aging Treatment ◽  
High Strength ◽  
Maraging Steels ◽  
Heat Treated ◽  
Current Cycle ◽  
Welding Processes

Experimental work on the spot welding of Maraging Steels revealed a surprisingly low level of strength - both in the as welded and in aged conditions. This appeared unusual since in the welding of these materials by other welding processes (TIG,MIG) the strength level is almost that of the base material. The maraging steel C250 investigated had the composition: 18wt%Ni, 8wt%Co, 5wt%Mo and additions of Al and Ti. It has a nominal tensile strength of 250 KSI. The heat treated structure of maraging steel is lath martensite the final high strength is reached by aging treatment at 485°C for 3-4 hours. During the aging process precipitation takes place of Ni3Mo and Ni3Ti and an ordered solid solution containing Co is formed.Three types of spot welding cycles were investigated: multi-pulse current cycle, bi-pulse cycle and single pulsle cycle. TIG welded samples were also tested for comparison.The microstructure investigations were carried out by SEM and EDS as well as by fractography. For multicycle spot welded maraging C250 (without aging), the dendrites start from the fusion line towards the nugget centre with an epitaxial growth region of various widths, as seen in Figure 1.

Low-pressure cold metal spray coatings for repair and protection of marine components

2018 ◽  
Author(s):  
M Pal
Keyword(s):  
Marine Environment ◽  
Alloy Coating ◽  
Al Alloy ◽  
Metallic Coatings ◽  
Material State ◽  
Paint Coatings ◽  
And Performance ◽  
Cuzn Alloy ◽  
Cold Metal ◽  
Metal Spray

The marine environment is hostile to most engineering materials, a combination of in-service wear and exposure to marine environment leads to an accelerated material degradation.  Insufficient or poor protection of the substrates further assists the accelerated material degradation in marine environment. There is a direct relationship between the material-state of a ship and its operational capability, readiness, and service life.  The current state-of-the-art practice is to use paint-based coatings to maintain the material-state of ships.  However, the protection offered by paint coatings is usually brief due to inherent permeability and low damage tolerance of these coatings.  For this reason, the paint coatings require renewal at regular intervals, typically less than 5-years, to maintain a minimum level of protection from the marine environment.  The need for regular painting of ships results in a significant negative impact on the through-life availability, operational capability/readiness, and the cost of maintenance/operation of naval ships.  Therefore, the fleet owners and operators should look beyond the conventional paint-based coatings to achieve significant breakthrough improvements in maintaining and enhancing the material-state of naval ships. Metallic coatings, if selected and applied appropriately, will outperform the paint coatings in the marine environment.  Historically, the cost and performance of metallic coatings, mainly thermal metal spray (TMS) coatings, prevented their widespread use in the marine industry.  The TMS coatings also have their own inherent application and performance related limitations that are widely reported in the literature.  However, the cold metal spray (CMS) coating process can overcome the application and performance related limitations that are typically associated with the TMS coatings, therefore creating an opportunity for widespread use of metallic coatings in shipbuilding and fleet upkeep/maintenance. In this paper, the ability of low-pressure (LP-CMS) coatings to repair and reclaim damaged marine components, and application of functional coatings to improve in-service damage tolerance of the damaged/new components is investigated.  The results of the investigation show that two LP-CMS coatings, Al-alloy and CuZn-alloy, can be used to repair and preserve both new and damaged components.  The accelerated salt-spray and natural immersion corrosion testing of the LP-CMS coatings showed that each coating will be better suited to a particular operational environment, i.e. CuZn-alloy coating performed well in both immersion and atmospheric corrosion environments, whereas Al-alloy coating performed well only in atmospheric corrosion environment. 

CYCLOPS BHT

Alloy Digest ◽  
1965 ◽  
Vol 14 (2) ◽  
Keyword(s):  
Fracture Toughness ◽  
Corrosion Resistance ◽  
Elevated Temperature ◽  
High Speed ◽  
High Speed Steel ◽  
High Strength ◽  
Heat Treating ◽  
High Load ◽  
Structural Components ◽  
Temperature Performance

Abstract Cyclops BHT is a low-alloy martensitic high-speed steel of the molybdenum type recommended for high strength, high load structural components designed for elevated temperature service. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SA-173. Producer or source: Cyclops Corporation.

VASCO M-50

Alloy Digest ◽  
1974 ◽  
Vol 23 (11) ◽  
Keyword(s):  
Elevated Temperature ◽  
Physical Properties ◽  
Surface Treatment ◽  
High Speed ◽  
High Speed Steel ◽  
High Strength ◽  
Heat Treating ◽  
High Load ◽  
Aisi 52100 ◽  
Aisi 52100 Steel

Abstract VASCO M-50 is a hardenable (martensitic), low-alloy high-speed steel developed primarily for high-strength, high-load components (such as bearings and gears) designed for elevated-temperature service. It may be used at temperatures up to 600 F; this is in contrast to AISI 52100 steel which may be used up to only 350 F. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming, heat treating, machining, joining, and surface treatment. Filing Code: TS-278. Producer or source: Teledyne Vasco.

Research on High-Speed Cutting of Cr12MoV Hardened Steel - A Review

2020 ◽  
Vol 15 ◽  
Author(s):  
Fei Sun ◽  
Guohe Li ◽  
Qi Zhang ◽  
Meng Liu
Keyword(s):  
High Speed ◽  
Cutting Temperature ◽  
High Hardness ◽  
High Strength ◽  
Hardened Steel ◽  
Parameters Optimization ◽  
Future Research ◽  
High Speed Machining ◽  
Machined Surface ◽  
Stamping Die

: Cr12MoV hardened steel is widely used in the manufacturing of stamping die because of its high strength, high hardness, and good wear resistance. As a kind of mainstream cutting technology, high-speed machining has been applied in the machining of Cr12MoV hardened steel. Based on the review of a large number of literature, the development of high-speed machining of Cr12MoV hardened steel was summarized, including the research status of the saw-tooth chip, cutting force, cutting temperature, tool wear, machined surface quality, and parameters optimization. The problems that exist in the current research were discussed and the directions of future research were pointed out. It can promote the development of high-speed machining of Cr12MoV hardened steel.

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