Study on the Processing Technology of Bamboo Mat/Bamboo Particle Composite Board

2010 ◽  
Vol 150-151 ◽  
pp. 1433-1437
Author(s):  
Xin Gong Li ◽  
Nan Hu ◽  
Yi Qiang Wu

Small diameter bamboo and bamboo processing residues were cut into particles; bamboo particles and bamboo mat were constructed into a composite mat; the composite mat was hot-pressed to form a composite board. A study was made of the hot-pressing process for bamboo mat bamboo particle composite boards, taking its hot-pressing time, hot-pressing temperature and glue consumption as the process variables. An analysis of the variance and regression of the test results shows that, among the three variables, glue consumption has the largest effect on every quality index of the product, hot-pressing time has less, and hot-pressing temperature has the least. Based on this, the optimal variables have been determined.Hot-pressing time is 70s/mm, hot-pressing temperature is 170 , and glue consumption is 12%. Prediction and verification of the variables show that these variables are reasonable and helpful in bettering product quality. Advantage of the presented technology was to make full use of character of bamboo mat and bamboo particle, and to raise the rate of bamboo utilization.

2013 ◽  
Vol 710 ◽  
pp. 147-151 ◽  
Author(s):  
Xiao Sun ◽  
Qiu Hui Zhang

To improve the way of efficient recycling of waste Tetra Pak package, save wood materials and develope new packaging materials, this article studied on the optimum hot-pressing process and surface decoration of waste Tetra Pak/sawdust composite board. Using the orthogonal experimental method, we studied the effect of that four factors, such as resin content, hot-pressing temperature, hot-pressing time and Tetra Pak/sawdust mass ratio, on MOR, MOE, TS for 2h of waste Tetra Pak/sawdust composite board. And according to the measurement and analysis of these three test indicators of the board, we obtained the optimum hot-pressing process of waste Tetra Pak/sawdust composite board. The results showed the optimization of process parameters for the board was that: resin content for 14%, hot-pressing temperature for 150°C, hot-pressing time for 420s and Tetra Pak/sawdust mass ratio for 4:6 were suitable to product this board. At this point, the maximum MOR of the board was up to 23.1MPa, the maximum MOE of the board was up to 2917MPa, the minimum TS for 2h of the board was down to 6.1%. In the processing of PVC surface decoration, by using comparison tests, the results figured out that hot-pressing temperature for 50°C-60°C, hot-pressing time for 10s-20s, hot-pressing pressure beyond 0.02MPa were good for PVC to decorate this kind of board. The formaldehyde emission of this veneer composite board was 0.3mg/L, the surface abrasion resistance of it could reach 900r, besides, its performance of surface pollution resistance has reached the national standard.


2010 ◽  
Vol 44-47 ◽  
pp. 2278-2282
Author(s):  
Ming Hui Guo ◽  
Jian Peng Hu

To pack a certain quality ratio ammonium lignosulfonate / urea as a filler into the natural wood fiber, Using flat pressure process fiberboard materials, Optimize the hot pressing technique that the filler is 20% (The quality ratio of lignosulfonate/ urea is 5: 3), slab moisture content is 13%, hot-pressing temperature is 190°C; hot-pressing time is 7 minutes, hot-pressing pressure is 2MPa and 1% paraffin emulsion. Verifying test results show that mechanical performance is stable and reliable process. Analyze the reactivity of fiberboard packing, fiber gathered, the microstructure of interface properties with the application of FTIR, XRD and ESEM and other modern instrument analysis technology.


2012 ◽  
Vol 193-194 ◽  
pp. 496-499 ◽  
Author(s):  
Kai Fu Li ◽  
Kai Meng Xu

There were three key factors including glue quantity of veneer, hot-pressing time, hot-pressing temperature to be researched on the effect of plywood performance, which gave a effective conclusion about technology parameter. The results indicated that the three factors obviously were related to the bonding strength and ranked as hot-pressing time > glue quantity of veneer > hot-pressing temperature in sequence. The best groups for production technology were that glue quantity of veneer was 320 g/m2 with hot-pressing time and temperature of 1.2 mm/min and 135 °C respectively.


2012 ◽  
Vol 476-478 ◽  
pp. 1547-1552 ◽  
Author(s):  
Li Hong Yao ◽  
Xi Ming Wang ◽  
Ben Hua Fei

With the rapid development of wooden structure buildings in China, the demand for structural plywood enlarges significantly. Eucalyptus and poplar plantation is a very wide area of growth in china, therefore, there is practical significance to use eucalyptus and poplar plantation to produce wooden structural plywood. This study uses orthogonal test on pressing temperature, pressing time, pressing pressure, veneer glue spread - four factors influence the bond strength of structural plywood from Eucalyptus/poplar, and has obtained the superior technology. The results show that hot pressing temperature, pressing time, pressing pressure, veneer glue spread –four factors affect the bond strength of the structure plywood significantly, but the difference among the three veneer glue spread levels is not significantly. The better production technology is hot pressing temperature 135 °C, pressing time 24 min, pressing pressure 1.2 Mpa, veneer glue spread 320 g/m2.


Coatings ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 511 ◽  
Author(s):  
Xianqing Xiong ◽  
Qingru Ma ◽  
Jie Ren

Oriented strand board (OSB) veneer technology and its performance have been widely studied in order to expand the range of OSB substrates. In this paper, OSB was a modified composite with boards as substrates, Myanmar old mahogany bark as the veneer material, and a cornstarch adhesive. Under such conditions, the optimal veneer technology was studied, and the index of the surface bonding strength and the veneer penetration rate were utilized in order to determine the performance. Two different processing technologies, cold pressing and hot pressing, were experimentally compared and hot pressing showed better performance. Subsequently, experiments were performed on the surface bonding strength and veneer penetration rate. The results show that the veneer performance of OSB is best when the unit pressure is 1.0 MPa, the hot-pressing temperature is 90 °C, and the hot-pressing time is 240 s. Furthermore, the magnitude of influence of the factors affecting the bonding strength is as follows: unit pressure > hot-pressing temperature > hot-pressing time. The research results have prospective significance for the performance optimization of OSB veneer technology.


2012 ◽  
Vol 430-432 ◽  
pp. 1339-1342
Author(s):  
Wei Lu ◽  
Jia Yao ◽  
Ping Han ◽  
Wan Jiang Wu ◽  
Chuang Liu

Orthogonal experiment of four factor and three level has been adopted, through the process analysis of the various factors on mechanical properties, the best process conditions of soybean stalks particleboard are chosen as: density is 0.7g/cm3, glue content is 12%, and hot pressing time distribution is 3+4 minutes, hot pressing temperature is 175°C. The Ef (the dynamic elastic modulus of NDT) of soybean stalks particleboard has been examined by flexural vibration method of FFT(Fast Fourier Transform), the regression between Ef and MOE(modulus of elasticity), MOR(modulus of rupture) is significant and existing high relevance degree, so using FFT method for NDT of composite materials is feasible.


2011 ◽  
Vol 121-126 ◽  
pp. 2917-2921
Author(s):  
Fang Zhao ◽  
Kun Lin Song ◽  
Wei Gao ◽  
Shuang Bao Zhang

In this paper, traditional adhesives were replaced by recycled plastics to make poplar plywood by hot-pressing. The results showed that the amount of recycled plastics made no obvious effects on the bonding strength, and the dry bonding strength reached the maximum with the amount of plastic film of 100g/m2. When the hot temperature was 150°C, the bonding strength no longer increased with the temperature, or even decreased. When the pressing time was 5 minutes, the bonding strength achieved the peak value, and then declined along with the extending of time. After testing, formaldehyde emission was found to be very low or zero. The new plywood is a kind of green and environmentally friendly wood-based panels. Above all, it could be concluded that the amount of plastic film of 100g/m2, the hot pressing temperature of 150°C and the hot pressing time of 5 minutes were the optimum process conditions in this experiment.


2011 ◽  
Vol 284-286 ◽  
pp. 1732-1735
Author(s):  
Xiao Ling Xie ◽  
Wen Hai Li ◽  
Ying Hui Wei

The samples were modified by using chlorinated polyethylene (CPE) to increase the toughness and using dioctyl phthalate (DOP) to increase the plasticity. The tensile strength and breaking elongation of the samples were studied by changing the chlorinated polyethylene (CPE) and dioctyl phthalate (DOP) contents and the hot-pressing temperature. It was shown by the test results that, with the increase of chlorinated polyethylene (CPE) and dioctyl phthalate (DOP) contents, the tensile strength of the samples was decreased while the breaking elongation was increased. By increasing the hot-pressing temperature, the blending effect between polyvinyl chloride (PVC) and chlorinated polyethylene (CPE) as well as the mechanical performance of the samples were increased, however, over-high hot-pressing temperature would result in plasticizer precipitation.


2014 ◽  
Vol 896 ◽  
pp. 557-561 ◽  
Author(s):  
Ida Sriyanti ◽  
Lina Agustina ◽  
Iftita Selviana ◽  
Leni Marlina

Simple mixing and hot pressing methods were used to make high strength and light-weight composite from oil palm empty fruit bunches (OPEFB) using PVAc as an adhesive and silica nanoparticles as a filler. The mechanical strength of the composite was examined in term of compressive strength. The simple mixing method was used to mix composition with PVAc and silica nanoparticles. Silica nanoparticles were added as filler. Hot pressing method was used to press the mixed composites at a pressing pressure of 85 MPa, pressing temperature of 150 °C, and pressing time of 20 minutes. The optimum composition in term of compressive strength for the strongest composite had a mass ratio of OPEFB/PVAc of 13 : 2 and obtained a compressive strength of 82,88 MPa. Higher compressive strength of 100,39 MPa was obtained by adding the silica nanoparticles at a mass ratio of OPEFB/PVAc/silica nanoparticles of 13 : 2 : 0,75. At pressing pressure of 100 MPa, pressing temperature of 150 °C, and pressing time of 20 minutes, we found compressive strength of 115,35 MPa. Data analysis of XRD showed that the used silica nanoparticles were in amorphous phase or had broad pattern. The compressive strength data showed that the composites were stronger than the composites made by Masturi and Kumagizuri, and also stronger than the ordinary wood-based composites. Thus, the composites are feasible to be used to replace wood-based composites, especially in furnishings.


2012 ◽  
Vol 542-543 ◽  
pp. 363-366
Author(s):  
Chi Qiang Yao ◽  
Li Yu ◽  
Yan Jun Li ◽  
Shi Ke Xu ◽  
Lan Xing Du

Dense Chinese Fir LVL was manufactured from Chinese Fir veneer which was impregnated with laboratory prepared water soluble phenol formaldehyde(PF) resin. The influences of various processing factors on properties of dense Chinese Fir LVL were explored. It is showed that the mechanical properties of dense Chinese Fir LVL first increase and then decrease with the increase of drying temperature and hot-pressing time. Plank performance becomes higher with the increase of compressibility and hot-pressing temperature. The optimum technological parameters for LVL process are set.


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