The Vibration Analysis and Modal Experimental Study of High Speed Motorized Spindle

2011 ◽  
Vol 291-294 ◽  
pp. 3078-3082 ◽  
Author(s):  
Jie Meng
Keyword(s):  
High Speed ◽  
Natural Frequencies ◽  
Resonance Region ◽  
Vibration Velocity ◽  
Maximum Speed ◽  
Test Bed ◽  
Vibration Testing ◽  
Vibration Acceleration ◽  
Motorized Spindle ◽  
Testing Method

Vibration testing and modal experiment under the different speed are carried out to the high speed motorized spindle whose maximum speed is 60 000 rpm. Time domain waveform and spectrum of motorized spindle’s radial vibration acceleration are obtained under the unload state. Through calculating and analyzing, the vibration velocity and the testing point which generates the maximum vibration velocity are found out. Then motorized spindle is validated whether it accords with the requirements of high-precision manufacture. And the correctness of the vibration testing method is also verified. Primary reasons of the motorized spindle’s vibration are put forward. The first five steps natural frequencies of motorized spindle test-bed are gained by appropriate ways to checkout if the test-bed in the resonance region.

scholarly journals Low-Frequency Vibration Testing of Huge Bucket Wheel Excavator Based on Step-Decay Signals

2018 ◽  
Vol 2018 ◽  
pp. 1-7 ◽  
Author(s):  
Y. Z. Jiang ◽  
C. J. Liu ◽  
X. J. Li ◽  
K. F. He ◽  
D. M. Xiao
Keyword(s):  
Fatigue Life ◽  
Natural Frequencies ◽  
Low Frequency ◽  
Vibration Testing ◽  
Testing Methods ◽  
Testing Method ◽  
Low Frequency Vibration ◽  
Free Decay ◽  
Supporting Rollers ◽  
Excitation Method

The low-frequency vibration of the bucket wheel excavator has an important impact on the fatigue life of the structures. For conventional vibration testing methods, it is difficult and expensive to excite the overall low-frequency vibration of the whole machine. Hence, in this paper, the excitation method that uses the belt-supporting rollers on the boom as an exciter is tried to excite the low-frequency vibration, so that the low natural frequencies can be identified by Fourier transforming the free decay signals caused by the sudden power off. By this method, the first five natural frequencies are obtained, and the results are verified through corresponding computational numerical model of the bucket wheel excavator. It can be concluded that the proposed testing method can achieve the same accuracy but is much more convenient and costs less than existing methods.

A Power Flow Model for High Speed Motorized Spindles—Heat Generation Characterization

2000 ◽  
Vol 123 (3) ◽  
pp. 494-505 ◽  
Author(s):  
Bernd Bossmanns ◽  
Jay F. Tu
Keyword(s):  
Power Distribution ◽  
High Speed ◽  
High Performance ◽  
Power Flow ◽  
Flow Model ◽  
Maximum Speed ◽  
Motorized Spindle ◽  
Test Procedures ◽  
Source Models ◽  
Motorized Spindles

Lack of a more complete understanding of system characteristics, particularly thermal effects, severely limits the reliability of high speed spindles to support manufacturing. High speed spindles are notorious for their sudden catastrophic failures without alarming signs at high speeds due to thermal problems. In this paper, a qualitative power flow model is presented to characterize the power distribution of a high speed motorized spindle. Quantitative heat source models of the built-in motor and the bearings are then developed. These models are verified with a custom-built high performance motorized spindle of 32 KW and a maximum speed of 25,000 rpm (1.5 million DN). Several systematic test procedures are also developed to validate the models.

scholarly journals Model Test Study on the Influence of Train Speed on the Dynamic Response of an X-Section Pile-Net Composite Foundation

2019 ◽  
Vol 2019 ◽  
pp. 1-13
Author(s):  
Shanshan Xue ◽  
Yumin Chen ◽  
Hanlong Liu
Keyword(s):  
High Speed ◽  
Dynamic Stress ◽  
Composite Foundation ◽  
Vibration Velocity ◽  
Distribution Characteristics ◽  
Vibration Acceleration ◽  
Foundation Soil ◽  
Dynamic Displacement ◽  
Train Speed ◽  
Train Loading

Based on a large-scale X-section pile-net composite foundation model, we experimentally studied the dynamic characteristics of the pile-net composite foundation under a high-speed railway train load; analyzed the distribution characteristics of the dynamic stress, dynamic displacement, speed, and acceleration of the foundation soil under different train speeds; and investigated the vibration response of the track subgrade foundation system, as well as the distribution characteristics and attenuation pattern of the dynamic stress inside the subgrade foundation under cyclic train loading. The following results are obtained. The peak vertical vibration speed and the peak acceleration attenuate by 90% and 62.5%, respectively, after passing through the embankment. The vibration velocity increases linearly with the train speed; the ratio of the peak dynamic soil stresses at the top of the piles and between the piles is approximately 3.4. The change in train speed does not have a large influence on the peak dynamic displacement or peak dynamic soil stress. The peak spectral vibration acceleration caused by the train loading is located within the range of medium-to-low-frequency vibrations, and the characteristic frequency corresponds to the passing frequency of the bogies and carriages; as the train speed increases, the peak spectral vibration acceleration increases, and the high-frequency components increase significantly.

scholarly journals Analyzing vibration parameters of a modern high-speed engine during operation

2021 ◽  
Vol 2061 (1) ◽  
pp. 012056
Author(s):  
V V Gerasidi ◽  
A V Lisachenko
Keyword(s):  
Experimental Research ◽  
High Speed ◽  
Vibration Velocity ◽  
Frequency Range ◽  
Vibration Acceleration ◽  
Vibration Displacement ◽  
Black Sea Region ◽  
High Speed Engine ◽  
Vibration Parameters ◽  
Speed Engine

Abstract The paper presents results of experimental research into vibration parameters of a modern electronic control-enabled main high-speed engine, Caterpillar CAT 3516B as obtained during a running trial of a sea tug. CAT 3500 series Caterpillar high-speed engines are extensively used in sea tugs; there are about 40 units installed in vessels operating in the Azov and Black Sea region. The research technique involved measurement of vibration displacement, vibration velocity, vibration acceleration at an engine and its turbocharger components. The conducted experimental research has shown that in order to evaluate the technical state of an engine, it is necessary to measure vibration displacement and vibration velocity in a frequency range from 1 to 1000 Hz at 0.1 Hz intervals. For turbochargers, the vibration acceleration shall be measured in a frequency range from 1 to 15000 Hz at 1 Hz intervals. The results of the experimental research allowed determining necessary conditions for measurement of vibration parameters of Caterpillar CAT-3500 series modern high-speed engines commonly used in sea tugs. The experimental research into vessel installations by in-place diagnostics at operating sea-going vessels forms a foundation of an autonomous ship control system.

Dynamic model for high-speed rotors based on their experimental characterization

2017 ◽  
Vol 2 (4) ◽  
pp. 25
Author(s):  
L. A. Montoya ◽  
E. E. Rodríguez ◽  
H. J. Zúñiga ◽  
I. Mejía
Keyword(s):  
Dynamic Model ◽  
High Speed ◽  
Natural Frequencies ◽  
Mode Shapes ◽  
Experimental Characterization ◽  
Rotating Systems ◽  
Computing Performance ◽  
The Impact ◽  
Stiffness Distribution ◽  
Good Agreement

Rotating systems components such as rotors, have dynamic characteristics that are of great importance to understand because they may cause failure of turbomachinery. Therefore, it is required to study a dynamic model to predict some vibration characteristics, in this case, the natural frequencies and mode shapes (both of free vibration) of a centrifugal compressor shaft. The peculiarity of the dynamic model proposed is that using frequency and displacements values obtained experimentally, it is possible to calculate the mass and stiffness distribution of the shaft, and then use these values to estimate the theoretical modal parameters. The natural frequencies and mode shapes of the shaft were obtained with experimental modal analysis by using the impact test. The results predicted by the model are in good agreement with the experimental test. The model is also flexible with other geometries and has a great time and computing performance, which can be evaluated with respect to other commercial software in the future.

scholarly journals Spatially Resolved Experimental Modal Analysis on High-Speed Composite Rotors Using a Non-Contact, Non-Rotating Sensor

Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4705
Author(s):  
Julian Lich ◽  
Tino Wollmann ◽  
Angelos Filippatos ◽  
Maik Gude ◽  
Juergen Czarske ◽  
...  
Keyword(s):  
High Speed ◽  
Natural Frequencies ◽  
Mode Shapes ◽  
Fiber Reinforced ◽  
Structural Dynamic ◽  
Spatially Resolved ◽  
Glass Fiber Reinforced ◽  
Vibration Responses ◽  
And Performance

Due to their lightweight properties, fiber-reinforced composites are well suited for large and fast rotating structures, such as fan blades in turbomachines. To investigate rotor safety and performance, in situ measurements of the structural dynamic behaviour must be performed during rotating conditions. An approach to measuring spatially resolved vibration responses of a rotating structure with a non-contact, non-rotating sensor is investigated here. The resulting spectra can be assigned to specific locations on the structure and have similar properties to the spectra measured with co-rotating sensors, such as strain gauges. The sampling frequency is increased by performing consecutive measurements with a constant excitation function and varying time delays. The method allows for a paradigm shift to unambiguous identification of natural frequencies and mode shapes with arbitrary rotor shapes and excitation functions without the need for co-rotating sensors. Deflection measurements on a glass fiber-reinforced polymer disk were performed with a diffraction grating-based sensor system at 40 measurement points with an uncertainty below 15 μrad and a commercial triangulation sensor at 200 measurement points at surface speeds up to 300 m/s. A rotation-induced increase of two natural frequencies was measured, and their mode shapes were derived at the corresponding rotational speeds. A strain gauge was used for validation.

scholarly journals Vibration of Rotating and Revolving Planet Rings with Discrete and Partially Distributed Stiffnesses

2020 ◽  
Vol 11 (1) ◽  
pp. 127
Author(s):  
Fuchun Yang ◽  
Dianrui Wang
Keyword(s):  
High Speed ◽  
Differential Operators ◽  
Natural Frequencies ◽  
Rotation Speed ◽  
Distribution Area ◽  
Vibration Modes ◽  
Governing Equations ◽  
Vibration Properties ◽  
Wide Range ◽  
Forced Responses

Vibration properties of high-speed rotating and revolving planet rings with discrete and partially distributed stiffnesses were studied. The governing equations were obtained by Hamilton’s principle based on a rotating frame on the ring. The governing equations were cast in matrix differential operators and discretized, using Galerkin’s method. The eigenvalue problem was dealt with state space matrix, and the natural frequencies and vibration modes were computed in a wide range of rotation speed. The properties of natural frequencies and vibration modes with rotation speed were studied for free planet rings and planet rings with discrete and partially distributed stiffnesses. The influences of several parameters on the vibration properties of planet rings were also investigated. Finally, the forced responses of planet rings resulted from the excitation of rotating and revolving movement were studied. The results show that the revolving movement not only affects the free vibration of planet rings but results in excitation to the rings. Partially distributed stiffness changes the vibration modes heavily compared to the free planet ring. Each vibration mode comprises several nodal diameter components instead of a single component for a free planet ring. The distribution area and the number of partially distributed stiffnesses mainly affect the high-order frequencies. The forced responses caused by revolving movement are nonlinear and vary with a quasi-period of rotating speed, and the responses in the regions supported by partially distributed stiffnesses are suppressed.

scholarly journals Design and thermal characteristic analysis of motorized spindle cooling system

2021 ◽  
Vol 13 (5) ◽  
pp. 168781402110208
Author(s):  
Yuan Zhang ◽  
Lifeng Wang ◽  
Yaodong Zhang ◽  
Yongde Zhang
Keyword(s):  
Flow Rate ◽  
High Speed ◽  
Thermal Deformation ◽  
Cooling System ◽  
Thermal Characteristic ◽  
Water Flow Rate ◽  
Thermal Characteristics ◽  
Characteristic Analysis ◽  
Motorized Spindle ◽  
Experiment And Simulation

The thermal deformation of high-speed motorized spindle will affect its reliability, so fully considering its thermal characteristics is the premise of optimal design. In order to study the thermal characteristics of high-speed motorized spindles, a coupled model of thermal-flow-structure was established. Through experiment and simulation, the thermal characteristics of spiral cooling motorized spindle are studied, and the U-shaped cooled motorized spindle is designed and optimized. The simulation results show that when the diameter of the cooling channel is 7 mm, the temperature of the spiral cooling system is lower than that of the U-shaped cooling system, but the radial thermal deformation is greater than that of the U-shaped cooling system. As the increase of the channel diameter of U-shaped cooling system, the temperature and radial thermal deformation decrease. When the diameter is 10 mm, the temperature and radial thermal deformation are lower than the spiral cooling system. And as the flow rate increases, the temperature and radial thermal deformation gradually decrease, which provides a basis for a reasonable choice of water flow rate. The maximum error between experiment and simulation is 2°C, and the error is small, which verifies the accuracy and lays the foundation for future research.

Roller–rail parameters on the transverse vibration characteristics of super-high-speed elevators

2019 ◽  
Vol 43 (4) ◽  
pp. 535-543 ◽  
Author(s):  
Shunxin Cao ◽  
Ruijun Zhang ◽  
Shuohua Zhang ◽  
Shuai Qiao ◽  
Dongsheng Cong ◽  
...  
Keyword(s):  
High Speed ◽  
Relative Displacement ◽  
Guide Rail ◽  
Coupled Vibration ◽  
Vibration Acceleration ◽  
Vibration Model ◽  
Vibration Problems ◽  
Equivalent Method ◽  
Relationship Of ◽  
The Relationship

Interaction and wear between wheel and rail become increasingly serious with the increase in elevator speed and load. Uneven roller surface, eccentricity of rollers, and the looseness of rail brackets result in serious vibration problems of high-speed and super-high-speed elevators. Therefore, the forced vibration differential equation representing elevator guide rails is established based on Bernoulli–Euler theory, and the vibration equation of the elevator guide shoes and the car is constructed using the Darren Bell principle. Then, the coupled vibration model of guide rail, guide shoes, and car can be obtained using the relationship of force and relative displacement among these components. The roller–rail parameters are introduced into the established coupled vibration model using the model equivalent method. Then, the influence of roller–rail parameters on the horizontal vibration of super-high-speed elevator cars is investigated. Roller eccentricity and the vibration acceleration of the car present a linear correlation, with the amplitude of the car vibration acceleration increasing with the eccentricity of the roller. A nonlinear relationship exists between the surface roughness of the roller and the vibration acceleration of the car. Increased continuous loosening of the guide rail results in severe vibration of the car at the loose position of the support.

Measurement and Analysis on Transient Thermal Characteristics of High Speed Motorized Spindle

2011 ◽  
Vol 52-54 ◽  
pp. 2021-2026
Author(s):  
Gui Ling Deng ◽  
Can Zhou
Keyword(s):  
High Speed ◽  
Thermal Deformation ◽  
Thermal Characteristics ◽  
Measuring System ◽  
Test Results ◽  
Motorized Spindle ◽  
Measurement And Analysis ◽  
Turning Center ◽  
Transient Thermal ◽  
Deformation Compensation

Thermal deformation is an important factor to affect the accuracy of the motorized spindle, the core component of high-speed machine tool. To understand the spindle system transient thermal characteristics of the high-speed turning center CH7516GS, some high-precision sensors and high-frequency data acquisition system is used to establish the temperature and displacement measuring system. The thermal deformation compensation model is established on the basis of the experimental test results.

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