Study on Technique of Induction Cladding Alloy Layer in Steel Tube Outer Wall and Property of Alloy Layer

2011 ◽  
Vol 295-297 ◽  
pp. 203-207 ◽  
Author(s):  
Fan Yu ◽  
Jing Wei Liu ◽  
Le Dong Ren ◽  
De Qiang Wang
Keyword(s):  
Low Cost ◽  
Outer Wall ◽  
Slag Inclusion ◽  
Alloy Layer ◽  
Steel Tube ◽  
Transition Band ◽  
Dendritic Crystal ◽  
Cladding Layer ◽  
Current Technique ◽  
Metallurgical Bonding

This project studied on technique of induction cladding alloy layer in steel tube outer wall and property of alloy layer, briefly introduced the principle of technique, technique assemble and outstanding character, and analyzed the microstructure of prepared cladding layer. Result showed that there existed a clear bright transition band between cladding layer and body, and the metallurgical bonding performed very well. The alloy cladding layer microstructure present as form of eutectic between austenite + carbide (some austenite dendritic crystal can be seen in some zone), this technique is applied for steel tube outer wall strengthening. Compared to the current technique, it could protect environment and had advantage of high combining strengthen, speed and low cost and with no interstice and slag inclusion.

Research on Induction Cladding Alloy Layer on the Surface of Steel Parts and its Performance

2015 ◽  
Vol 1095 ◽  
pp. 620-625
Author(s):  
Jing Wei Liu ◽  
Fu Xue Zhang
Keyword(s):  
Low Cost ◽  
Slag Inclusion ◽  
Eutectic Structure ◽  
Alloy Layer ◽  
The Body ◽  
Base Layer ◽  
Machining Allowance ◽  
Microstructure Morphology ◽  
Nickel Base ◽  
Air Hole

The method ofinduction cladding was adopted to make nickel-base layer on the surface ofsteel components in this test, and microstructure morphology, rigiditydistribution of the alloy layer made by cladding were analyzed and studied. Theresults shows that there is obvious bright white transition zone between thecladding alloy layer and the body, which forms an excellent metallurgicalbonding, microstructure of the alloy cladding layer is eutectic structure ofaustenite + carbide (austenite dendrite can be seen at individual parts), axialand radial rigidity are evenly distributed; bonding strength of cladding alloylayer is high without air hole and slag inclusion, with high flatness ofcylindrical surface, small machining allowance and low cost, etc.

Preparation and Properties Study of Laser Cladding of Ni-Based Alloy on Copper

2010 ◽  
Vol 455 ◽  
pp. 216-219
Author(s):  
Y.S. Wang ◽  
F.D. Zhu ◽  
N.W. Liu
Keyword(s):  
Plasma Spraying ◽  
Laser Cladding ◽  
Alloy Coating ◽  
Alloy Layer ◽  
Laser Remelting ◽  
Yag Laser ◽  
Cladding Layer ◽  
Metallurgical Bonding ◽  
Organization Analysis ◽  
Surface Performance

In order to improve the surface Performance of thick copperplate, A Ni- Cr alloy coating metallurgically bonded onto thick copperplate is performed by YAG laser remelting plasma spraying coating process. In laser cladding processing, it is difficult to get good metallurgical bonding between the layer and copperplate. Plasma spraying technology is developed to get a alloy layer on the surface of thick copperplate, and then using YAG laser cladding method to make a coating. The results of Micro organization analysis indicate that the cladding layer and substrate form favorable metallurgical bonding, as a narrow metallurgical bonding zone, about 3m in thickness. The structure is more compact compared with witch of plasma spraying coating, and the crystal grains are refined grain.

Key Techniques of Integral Lifting of Steel Tube Arch for Zhuzhou Bridge in Baise

2013 ◽  
Vol 694-697 ◽  
pp. 3040-3044
Author(s):  
Yan Feng Luo
Keyword(s):  
Low Cost ◽  
Steel Tube ◽  
Combined System ◽  
Construction Sequence ◽  
Synchronous System ◽  
Rigid Frame ◽  
Key Techniques

Superstructure of Zhuzhou Bridge in Baise is a combined system with strong beam and weak arch. It is combined by concrete arches of continuous rigid frame-steel tube. The construction sequence is first the beam then arch, finally the temporary pier is demolished to form the combined system. The middle three parts of steel tube arch rib in the middle span were assembled to a large unity, and it was integrally lifted by synchronous system of hoisting jack to reach positive stop. The techniques have the characteristics of fast, safe and low cost.

Characteristics of Ni–Cr–Fe laser clad layers on EA4T steel

2017 ◽  
Vol 31 (16-19) ◽  
pp. 1744031
Author(s):  
Wenjing Chen ◽  
Hui Chen ◽  
Yongjing Wang ◽  
Congchen Li ◽  
Xiaoli Wang
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Cladding Layer ◽  
Metallurgical Bonding ◽  
The Matrix ◽  
Feeding Speed ◽  
Upper Bainite ◽  
Scanning Electron

The Ni–Cr–Fe metal powder was deposited on EA4T steel by laser cladding technology. The microstructure and chemical composition of the cladding layer were analyzed by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The bonding ability between the cladding layer and the matrix was measured. The results showed that the bonding between the cladding layer and the EA4T steel was metallurgical bonding. The microstructure of cladding layer was composed of planar crystals, columnar crystals and dendrite, which consisted of Cr2Ni3, [Formula: see text] phase, M[Formula: see text]C6 and Ni3B phases. When the powder feeding speed reached 4 g/min, the upper bainite occurred in the heat affected zone (HAZ). Moreover, the tensile strength of the joint increased, while the yield strength and the ductility decreased.

scholarly journals Utilization of an OLED-Based VLC System in Office, Corridor, and Semi-Open Corridor Environments

Sensors ◽  
2020 ◽  
Vol 20 (23) ◽  
pp. 6869
Author(s):  
Zahra Nazari Chaleshtori ◽  
Zabih Ghassemlooy ◽  
Hossien B. Eldeeb ◽  
Murat Uysal ◽  
Stanislav Zvanovec
Keyword(s):  
Indoor Localization ◽  
Low Cost ◽  
Flexible Substrate ◽  
Path Loss ◽  
Visual Display ◽  
Outer Wall ◽  
Channel Gain ◽  
Delay Spread ◽  
Indoor Environments ◽  
Visible Light Communications

Organic light emitting diodes (OLEDs) have recently received growing interest for their merits as soft light and large panels at a low cost for the use in public places such as airports, shopping centers, offices, and train or bus stations. Moreover, the flexible substrate-based OLEDs provide an attractive feature of having curved or rolled lighting sources for the use in wearable devices and display panels. This technology can be implemented in visible light communications (VLC) for several applications such as visual display, data communications, and indoor localization. This article aims to investigate the use of flexible OLED-based VLC in indoor environments (i.e., office, corridor and semi-open corridor in shopping malls). We derive a two-term power series model to be match with the root-mean-square delay spread and optical path loss (OPL). We show that, for OLED positioned on outer-wall of shops, the channel gain is enhanced in contrast to them being positioned on the inner-wall. Moreover, the channel gain in empty environments is higher compare with the furnished rooms. We show that, the OPL for a 10 m link span are lower by 4.4 and 6.1 dB for the empty and semi-open corridors compared with the furnished rooms, when OLED is positioned on outer-wall of shops. Moreover, the channel gain in the corridor is higher compared with the semi-open corridor. We also show that, in furnished and semi-open corridors the OPL values are 55.6 and 57.2 dB at the center of corridor increasing to 87.6 and 90.7 dB at 20 m, respectively, when OLED is positioned on outer-wall of shops.

A New Fiber Reinforced Composite Material Properties and Engineering Application

2011 ◽  
Vol 399-401 ◽  
pp. 1294-1297
Author(s):  
Li Xin Yin ◽  
Jing Yan ◽  
Guo Wen Li ◽  
Wei Qiang Xu
Keyword(s):  
Composite Material ◽  
Thermal Insulation ◽  
Low Cost ◽  
Engineering Application ◽  
Outer Wall ◽  
Reinforced Composite ◽  
High Durability ◽  
New Material ◽  
Construction Efficiency ◽  
Reinforced Composite Material

External thermal insulation technology for building external wall has gradually been one important technology of the construction energy conservation. A new fibre reinforced composite material is made up of cement, flyash, silicon ash, the inflation polystyrene pellet and the admixture, after the experiment examination and the engineering application, the effect of thermal insulation is good, the performance of fire proof is excellent, high durability and low cost, good property of sound absorption. Solved the quality problem exist in the traditional building outer wall thermal insulation system such as the thermal insulation layer fall off, split, seep and so on. The new material can product standardize in factory, increase the construction efficiency; in favor of the construction industrialization and could promote construction business sustainable development.

scholarly journals Microstructure Evolution of Cold Pilgering Stainless Steel Tubes

2020 ◽  
Vol 2020 ◽  
pp. 1-8
Author(s):  
Jia Dai ◽  
Wei Li ◽  
Zhibing Chu
Keyword(s):  
Stainless Steel ◽  
Microstructure Evolution ◽  
Equivalent Stress ◽  
Metal Flow ◽  
Outer Wall ◽  
Steel Tube ◽  
Experimental Results ◽  
Slip Zone ◽  
Wall Structure ◽  
Finite Element Software

The 347 stainless steel tube cold rolling test was carried out by a LG60 two-roll pilger mill. The microstructure evolution was examined by microscope, SEM, and XRD tests. The finite element software DEFORM-3D has been used to simulate the pilgering process, and the obtained equivalent stress and metal flow were analyzed. The experimental results showed that the internal slip line was randomly distributed, the deformation of the inner wall was more intense than the outer wall structure, and the austenite γ phase was transformed into the α′-martensitic phase. The simulation results indicated that the direction of metal flow was constantly changing, and the equivalent stress of the inner wall of the steel tube was greater than the equivalent stress of the outer wall. In addition, the slip zone of the inner wall of the characteristic section was more severe than that near the outer wall slip zone. The simulation verified the experimental results to some extent.

Laser Cladding of Ni-Based Alloy on Mg Alloy with Brass Transition

2011 ◽  
Vol 686 ◽  
pp. 197-201
Author(s):  
Qing Kun He ◽  
Hong Zhi Cui ◽  
Shao Hua Huang ◽  
Jin Quan Sun ◽  
Hong Guang Yang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Transition Layer ◽  
Corrosion Potential ◽  
Alloy Layer ◽  
Mg Alloy ◽  
Transitional Layer ◽  
Cladding Layer ◽  
Cu And Zn

Laser cladding of Ni-based alloy on Mg-alloy was achieved by using brass as transition layer on substrate. The Ni-based alloy layer free of cracks and porosities was bonded metallurgically with the Mg substrate using brass as the transitional layer. The Ni-based cladding layer was mainly composed of Cr2Ni3, FeNi3, AlNi3 while the content of Mg, Al, Cu and Zn is very low in the cladding layer. Microhardness and the wear resistance of the sample were tested, whose results indicated that microhardness and wear resistance increased 12.8 times and 13.3 times, respectively compared with the substrate. In addition, the corrosion potential (Ecorr) of the sample was much higher than that of untreated materials.

Influence of Scanning Speed on Microstructure and Hardness during Laser Cladding High-Cr Cast Iron

2013 ◽  
Vol 395-396 ◽  
pp. 1127-1131 ◽  
Author(s):  
Wei Zhang
Keyword(s):  
Cast Iron ◽  
Laser Cladding ◽  
Laser Scanning ◽  
Scanning Speed ◽  
Fish Bone ◽  
Cladding Layer ◽  
Metallurgical Bonding ◽  
Laser Scanning Speed ◽  
Gas Cavity ◽  
Cladding Layers

The experiments of laser cladding on the surface of 20 steel were made. High-chromium (Cr) cast iron powder was used as cladding material. The microstructure and hardness of laser cladding layers under different scanning speed were studied. The experiments showed that high-Cr cast iron cladding layer had better properties such as minute crystals, high density, no crack, no gas cavity and good metallurgical bonding with base metal. When the scanning speed was low, such as 10mm/min, the microstructure of cladding layer was cellular dendrite. There were much carbide with the shape of fish-bone distributing among cellular grains. Under higher scanning speed (from 100mm/min to 300mm/min), needle-shaped primary cementite would come into being. When laser scanning speed was 500mm/min, the carbide of cladding zone was very thin. With the increasing of laser scanning speed, the average hardness of cladding zone increased from 388HV0.2 to 580 HV0.2.

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