Influence of Diameter and Number of Orifice on Static Characteristics of Radial-Thrust Aerostatic Bearing

2012 ◽  
Vol 497 ◽  
pp. 78-82
Author(s):  
Fei Hu Zhang ◽  
Sheng Fei Wang ◽  
Qiang Zhang ◽  
Peng Qiang Fu
Keyword(s):  
Machine Tool ◽  
Fluid Dynamic ◽  
Load Capacity ◽  
Large Diameter ◽  
Orifice Diameter ◽  
Static Characteristics ◽  
Aerostatic Bearing ◽  
Supporting System ◽  
Manufacturing Technologies ◽  
Radial Thrust

The working performance of the spindle system is the most important factor to embody the overall performance of the machine tool. To ensure the advanced capabilities, besides the high-precision manufacturing technologies, it is mainly depending on the bearing module and the forces on the spindle. In this paper, a new strategy of the vertical spindle supporting system is presented to meet the high stiffness requirement for the aerostatic bearing. Based on the computational fluid dynamics and finite volume method, a fluid dynamic model and structure model of the large diameter incorporate radial-thrust aerostatic bearing is developed and simulated to find out the pressure distribution laws of the spindle supporting system. The grid subdivision in the direction of film thickness is paid more attentions when establishing the grid of the whole gas film. Simulation results show that this special structure of bearing module can supply enough load capacity and stiffness for the machine tool. The results also indicate that the static characteristics of the bearing are improved as the supply pressure increases and as the supply orifice diameter decreases.

Static characteristics of radial-thrust aerostatic bearing on ultra-precision machine tool

2012 ◽  
Vol 20 (3) ◽  
pp. 607-615
Author(s):  
张飞虎 ZHANG Fei-hu ◽  
付鹏强 FU Peng-qiang ◽  
汪圣飞 WANG Sheng-fei ◽  
张强 ZHANG Qiang
Keyword(s):  
Machine Tool ◽  
Static Characteristics ◽  
Aerostatic Bearing ◽  
Precision Machine ◽  
Ultra Precision ◽  
Radial Thrust

Numerical and experimental studies on the thermal and static characteristics of multi-leaf foil thrust bearing

2021 ◽  
pp. 135065012110110
Author(s):  
Yu Guo ◽  
Yu Hou ◽  
Qi Zhao ◽  
Xionghao Ren ◽  
Shuangtao Chen ◽  
...  
Keyword(s):  
High Speed ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Failure Process ◽  
Experimental Studies ◽  
Elastic Model ◽  
Static Characteristics ◽  
Bearing Load ◽  
Foil Thrust Bearing ◽  
Cooling Air

Foil bearing is considered to be a promising supporting technology in high-speed centrifugal machinery. Due to the high-speed shearing effect in the viscous lubricant film, heat generation could not be ignored. In this paper, a thermo-elastic model of the multi-leaf foil thrust bearing is proposed to predict its thermal and static characteristics. In the model, modified Reynolds equation, energy equation, and Kirchhoff equation are solved in a coupling way. The contact area between the foil and welding plate is taken into account. Besides, the effect of cooling air on the bearing temperature is investigated. The ultimate load capacity and transient overload failure process of the bearing is analyzed and discussed. The effect of rotation speed on the bearing temperature is more obvious than that of the bearing load. The bearing temperature drops obviously by introducing the cooling air, and the cooling effect is improved with the supply pressure. The transient overload failure of the bearing occurs when the bearing load exceeds the ultimate value.

Characteristics evaluation of gas film in the aerostatic thrust bearing within rarefied effect

2016 ◽  
Vol 231 (2) ◽  
pp. 149-157 ◽  
Author(s):  
Dongju Chen ◽  
Shuai Zhou ◽  
Jihong Han ◽  
Jinwei Fan ◽  
Qiang Cheng
Keyword(s):  
Machine Tool ◽  
Reynolds Equation ◽  
Thrust Bearing ◽  
Film Flow ◽  
Machining Accuracy ◽  
Aerostatic Bearing ◽  
Supply Pressure ◽  
Slip Regime ◽  
Key Factor ◽  
Gas Supply

The characteristic of gas film is a key factor in the performance of the aerostatic bearing. Because the gas film flow is in the slip regime, influence of the rarefied effect is significant. The modified Reynolds equation suitable for compressible gas in the rarefied effect is deduced through introducing the flow factor in the rarefied effect to the Reynolds equation. Pressure distribution, capacity, and stiffness of the gas film under the rarefied effect are analyzed. With the increase of gas pressure, the gas film capacity and stiffness of bearing would also increase. However, the greater the gas supply pressure, the more intense the gas film vibration, so it was important to select a reasonable gas supply pressure for achieving the optimal gas film characteristic. Finally, the gas rarefied effect is verified by the experiment indirectly, which agreed well with the analytical results and provided a theoretical guidance for the machining accuracy of the machine tool.

Virtual Evaluation for Machine Tool Design

2008 ◽  
Author(s):  
Masahiko Mori ◽  
Zachary I. Piner ◽  
Ke Ding ◽  
Adam Hansel
Keyword(s):  
Machine Tool ◽  
Fluid Dynamic ◽  
Dynamic Performance ◽  
Digital Simulation ◽  
Machining Accuracy ◽  
Analysis Model ◽  
Simulation Accuracy ◽  
Theoretical Simulation ◽  
Physical Experiments ◽  
Static Rigidity

This paper presents the virtual machine tool environment Mori Seiki established for the evaluation of static, dynamic, and thermal performance of Mori Seiki machine tools. In this system environment, machining accuracy and quality are the main focus for each individual analysis discipline. The structural analysis uses the Finite Element Method (FEM) to monitor and optimize the static rigidity of the machine tool. Correlation between physical experiments and digital simulation is conducted to validate and optimize the static simulation accuracy. To accurately evaluate and effectively optimize dynamic performance of the machine tool in the virtual environment, the critical modal parameters such as damping and stiffness are calibrated based on experimental procedures which results in precise setup of the frequency response models. Computational Fluid Dynamic (CFD) analysis model is built in the environment so that the thermal perspective of the machine tool is evaluated and thermal deformation is monitored. This paper demonstrates compatibility of the digital simulation with physical experiments and success in integrating theoretical simulation processes with practical Mori Seiki machine tool development.

Experimental Test Results for Four High-Speed, High-Pressure, Orifice-Compensated Hybrid Bearings

1994 ◽  
Vol 116 (1) ◽  
pp. 147-153 ◽  
Author(s):  
N. M. Franchek ◽  
D. W. Childs
Keyword(s):  
High Speed ◽  
Load Capacity ◽  
Pressure Ratio ◽  
Reynolds Numbers ◽  
Orifice Diameter ◽  
Test Results ◽  
Rotordynamic Coefficients ◽  
Geometric Configurations ◽  
Overall Performance ◽  
Mass Terms

In this study, four hybrid bearings having different geometric configurations were experimentally tested for their static and dynamic characteristics, including flowrate, load capacity, rotordynamic coefficients, and whirl frequency ratio. The four bearings included a square-recess, smooth-land, radial-orifice bearing (baseline), a circular-recess bearing, a triangular-recess bearing, and an angled-orifice bearing. Each bearing had the same orifice diameter rather than the same pressure ratio. Unique to these test results is the measurement of the added mass terms, which became significant in the present tests because of high operating Reynolds numbers. Comparisons of the results were made between bearings to determine which bearing had the best performance. Based on the parameters of interest, the angled-orifice bearing has the most favorable overall performance.

Theoretical Study on Static Performance of Double-Bump Foil Bearings

2021 ◽  
Author(s):  
Fangcheng Xu ◽  
Jianhua Chu ◽  
Wenlin Luan ◽  
Guang Zhao
Keyword(s):  
Finite Element ◽  
Film Thickness ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Static Characteristics ◽  
Thrust Bearings ◽  
Foil Bearings ◽  
Foil Bearing ◽  
Static Performance ◽  
Initial Clearance

Abstract In this paper, single-bump foil models with different thickness and double-bump foil models with different initial clearances are established. The structural stiffness and equivalent viscous damping of double-bump foil and single-bump foil are analyzed by finite element simulation. The results show that the double-layer bump foil has variable stiffness and the displacement of the upper bump is greater than the initial gap when the two-layer bumps contact. A model for obtaining static characteristics of aerodynamic compliant foil thrust bearing is established on the basis of the stiffness characteristics of the double-bump foil. This paper solves gas Reynolds equation, the gas film thickness equation and the foil stiffness characteristic equation via the finite element method and the finite difference method. The static characteristics of the thrust bearings including the bearing pressure distribution, the gas film thickness and the friction power consumption have been obtained. The static characteristics of two kinds of foils have been compared and analyzed, and the effect of initial clearance on the static performance of double-bump foil bearings is studied. The results show that the double-bump foil structure can effectively improve the load capacity of thrust bearing. In addition, the static performance of double-bump foil thrust bearings is between the performance of the single-bump foil bearing and the double-bump foil bearing whose foil’s clearance is zero. The smaller the initial clearance is, the easier it will be to form a stable double-bump foil supporting structure.

Static characteristics of misaligned multiple axial groove water-lubricated bearing in the turbulent regime

2016 ◽  
Vol 231 (3) ◽  
pp. 385-398 ◽  
Author(s):  
Ravindra Mallya ◽  
Satish B Shenoy ◽  
Raghuvir Pai
Keyword(s):  
Reynolds Number ◽  
Friction Coefficient ◽  
Carrying Capacity ◽  
Journal Bearing ◽  
Load Capacity ◽  
Turbulent Regime ◽  
Load Carrying Capacity ◽  
Static Characteristics ◽  
Load Carrying ◽  
Turbulence Effects

The static characteristics of misaligned three-axial water-lubricated journal bearing in the turbulent regime are analyzed for groove angles 36° and 18°. Ng and Pan’s turbulence model is applied to study the turbulence effects in the journal bearing. The static parameters such as load-carrying capacity, friction coefficient, and side leakage are found for different degree of misalignment (DM). The change in flow regime of the lubricant from laminar to turbulent and the increase in misalignment, improved the load capacity of the bearing. For lightly loaded bearings, the friction coefficient of the bearing increased with the increase in Reynolds number.

scholarly journals Static characteristics of hydrostatic thrust bearing considering the inertia effect on the region of supply hole

2018 ◽  
Vol 233 (1) ◽  
pp. 188-193
Author(s):  
Zhuxin Tian ◽  
Haiyin Cao ◽  
Yu Huang
Keyword(s):  
Flow Rate ◽  
Thrust Bearing ◽  
Load Capacity ◽  
Experimental Results ◽  
Inertia Effect ◽  
Static Characteristics ◽  
Hole Radius ◽  
Inertia Parameter ◽  
Theoretical Results ◽  
Inertia Theory

In the previous studies on the hydrostatic thrust bearing, the differences between the theoretical results and experimental results are obvious when the inertia parameter S and the ratio of supply hole radius to bearing radius r0/ R become large enough. To explain the differences, in this study, the inertia effect on the region of supply hole is considered in discussing the static characteristics of hydrostatic thrust bearing, and then new expressions of pressure, load capacity, and flow rate are given. For the continuous parallel bearing, the results of this study agree well with experiments, thus there is no need for the extra modified inertia theory. For the step bearing with a large inertia parameter (e.g., S = 2), the results of this study agree with experiments on the recess region, and are closer to the experimental results than those of old method on the region of bearing land. So when the inertia parameter S and the ratio of supply hole radius to bearing radius r0/ R are large enough, the inertia effect on the region of supply hole cannot be ignored in discussing the static characteristics of hydrostatic thrust bearing.

MINIATURE FLUID DYNAMIC BEARING WITH IMPROVED LOAD CAPACITY

2015 ◽  
Vol 39 (3) ◽  
pp. 527-535 ◽  
Author(s):  
Chien-Sheng Liu ◽  
Min-Kai Lee ◽  
Ying-Chi Chuo
Keyword(s):  
Data Storage ◽  
Fluid Dynamic ◽  
Load Capacity ◽  
Spindle Motor ◽  
Fluid Dynamic Bearing ◽  
Factor Data ◽  
Small Form Factor ◽  
Form Factor Data ◽  
Novel Design ◽  
Herringbone Grooves

In this paper a novel design is proposed to improve the load capacity of fluid dynamic bearing (FDB) for miniature spindle motors and small-form-factor data storage applications. In contrast to conventional miniature FDB with two sets of herringbone grooves on its inner surface, the proposed miniature FDB comprises another one set of herringbone grooves on its outer surface. The proposed miniature FDB is verified numerically utilizing commercial software Advanced Rotating Machinery Dynamics (ARMD). The simulation results show that compared to the conventional miniature FDB, the proposed miniature FDB can obviously improve the load capacity of the bearing system. Overall, the results presented in this study show that the proposed miniature FDB provides another solution for miniature spindle motor applications.

Instrumented load tests in mudstone: pile capacity and settlement prediction

2002 ◽  
Vol 39 (6) ◽  
pp. 1254-1272 ◽  
Author(s):  
J R Omer ◽  
R Delpak ◽  
R B Robinson
Keyword(s):  
Load Transfer ◽  
Load Capacity ◽  
Large Diameter ◽  
Soft Rock ◽  
Site Investigation ◽  
Alternative Methods ◽  
Vertical Loading ◽  
South Wales ◽  
Pile Design ◽  
Load Tests

The present work stems from the design of a viaduct in South Wales, U.K., where full-scale pile testing was carried out to assess whether the proposed design methods would meet the required load capacity and settlement criteria for the working piles. Five fully instrumented large diameter bored cast in situ piles, up to 30 m deep, were installed in weathered mudstone and tested under vertical loading. A sixth pile, which had no shaft instrumentation, was formed with a voided toe. In conjunction with vast soil data from 218 site investigation boreholes, the extensive data produced from the load tests were analyzed to quantify the key parameters considered to influence load transfer and settlement behaviour. Each pile was first calibrated using four methods to establish the as-built stiffness, taking into account the nonlinearity of concrete and the effect of partial steel encasement. It is demonstrated that the current national norms for bored pile design in cohesive soil – soft rock are overconservative for South Wales ground conditions. To ameliorate this, alternative methods are proposed, which lead to improved reliability and accuracy in shaft and base capacity assessment. In addition, a numerical model is developed that can be used to predict the complete load-settlement variation up to the ultimate state. The model is sufficiently expounded to allow its immediate application in pile design by geotechnical engineers.Key words: piled foundations, load tests, bearing capacity and settlement, Mercia mudstone.

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