Strength and Reliability Analysis of Hydraulic Support

2012 ◽  
Vol 544 ◽  
pp. 18-23 ◽  
Author(s):  
Yuan Yuan Ma ◽  
Li Yang Xie ◽  
Xiao Feng Qin

Hydraulic support is an important equipment of synthesis mechanization caving coal and safe production in modernization coal mine. According to the research object of ZF5000/16/28’s mould hydraulic support, stress distribution of dangerous parts is obtained by stress testing and ANSYS software. The relevant total displacement distribution rule and equivalent stress distribution rule of the type hydraulic support prototype were found. At the same time, reliability analysis of a single stent and stent system reliability prediction were carried out, which guides design and use of hydraulic support in theory better.

2011 ◽  
Vol 189-193 ◽  
pp. 4451-4454
Author(s):  
Hong Yu Liu

Hydraulic support is an important equipment of coal mine production. Its design and manufacture level affects the safe production and economic benefits of coal mine directly. This paper took ZT6500/19.5/34 hydraulic support as an example. First, three dimensions solid models of the type simplified hydraulic support prototype and its 1:5 model were constructed by three dimensions construction model software SolidWorks. Then, three dimensions solid models were led in ANSYS software. Finally, the strength test of the type hydraulic support prototype and its 1:5 model were proceeded under base torsion working condition by ANSYS software. The relevant total displacement distribution rule and equivalent stress distribution rule of the type simplified hydraulic support prototype and its 1:5 model were found. The proportion relation of total displacement and equivalent stress between the type simplified hydraulic support prototype and its 1:5 model were confirmed. This provides an effective way of design and research hydraulic support.


2012 ◽  
Vol 166-169 ◽  
pp. 1976-1980
Author(s):  
Ji Cheng Zhang ◽  
Jun Yang

The numerical model was established using ANSYS software, which took the interaction effect of subsoil and structure into account, the soil was considered as discrete spring elements. The soil’s mechanic parameters were set as random variable, probability analysis was performed on typical construction course of open caisson by Monte-Carlo method, the distribution rule of displacement random variables and their sensitivity to variable factors were studied, and the influence of uncertain factors on open caisson’s sinking attitude was investigated. The analysis model showed good practical value for controlling construction course of open caissons.


2011 ◽  
Vol 462-463 ◽  
pp. 1164-1169
Author(s):  
Jing Xiang Yang ◽  
Ya Xin Zhang ◽  
Mamtimin Gheni ◽  
Ping Ping Chang ◽  
Kai Yin Chen ◽  
...  

In this paper, strength evaluations and reliability analysis are conducted for different types of PSSS(Periodically Symmetric Struts Supports) based on the FEA(Finite Element Analysis). The numerical models are established at first, and the PMA(Prestressed Modal Analysis) is conducted. The nodal stress value of all of the gauss points in elements are extracted out and the stress distributions are evaluated for each type of PSSS. Then using nonlinear least squares method, curve fitting is carried out, and the stress probability distribution function is obtained. The results show that although using different number of struts, the stress distribution function obeys the exponential distribution. By using nonlinear least squares method again for the distribution parameters a and b of different exponential functions, the relationship between number of struts and distribution function is obtained, and the mathematical models of the stress probability distribution functions for different supports are established. Finally, the new stress distribution model is introduced by considering the DSSI(Damaged Stress-Strength Interference), and the reliability evaluation for different types of periodically symmetric struts supports is carried out.


2018 ◽  
Vol 204 ◽  
pp. 07020
Author(s):  
Didin Mujahidin ◽  
Poppy Puspitasari ◽  
Djoko Kustono

Bone implants are a tool used as a support of body parts, and bone support in cases of fractures. Scaffold, plate, bone screw, and some other tools can be used in combination to support and fill the connection between broken bones before the tissue grows. The most commonly used implant materials are Titanium, Stainless steel and ceramics, which are very common in the use of medical devices. Biocompatible materials are taken into consideration when planning a medical device. This research intended to know the durability of duralumin material as the latest implant material, as the development and breakthrough in health world. The research methodology used in this study was the optimization in Ansys software 18.1. The implants were designed, the material strength was determined and then given imposition with 6 variations (450 N, 550 N, 650 N, 750 N, 850 N and 950 N). The optimization was a method that identified mat erial strength including Equivalent Stress, Shear Stress and Total Deformation of duralumin material as implant materials with loading variations. Based on the results of the research, the duralumin material had a equivalent stress of 475,700 Pa which was higher than 950000 Pa for ZnO-Al2O3 implants, while the duralumin shear stress of 1084500 Pa was higher than 313720 Pa for ZnO-Al2O3 implants. When compared with titanium implants, the highest equivalent stress of 150000 Pa duralumin material had a higher compression stress than titanium. The highest shear stress of titanium 4358.1 Pa means an implant with a higher shear duralumin material of titanium. Whereas if it was compared to stainless steel with voltage press 564000000 Pa, then the duralumin’s pressure was getting lower. Material hardness affects resistance to wear and tear. Duralumin material hardness was lower than Titanium and ZnO-Al2O3, so total Duralumin deformation (elasticity) was higher than Titanium and ZnO-Al2O3.


2021 ◽  
Vol 24 (2) ◽  
Author(s):  
Tarcisio José de Arruda Paes Junior ◽  
João Paulo Mendes Tribst ◽  
Amanda Maria de Oliveira Dal Piva ◽  
Viviane Maria Gonçalves de Figueiredo ◽  
Alexandre Luiz Souto Borges ◽  
...  

Purpose: To evaluate the effect of fibromucosa height on the stress distribution and displacement of mandibular total prostheses during posterior unilateral load, posterior bilateral load and anterior guidance using the finite element analysis (FEA). Material and methods: 3D virtual models were made to simulate the stress generated during different mandibular movements in a total prosthesis. The contacts were simulated according to the physiology, being considered perfectly bonded between cortical and medullar bones; and between cortical bone and mucosa. Non-linear frictional contact was used for the total prosthesis base and fibromucosa, allowing the prosthesis to slide over the tissue. The cortical bone base was fixed and the 100 N load was applied as unilateral load, posterior bilateral load and anterior guidance simulation. The required results were for maximum principal stress (MPa), microstrain (mm/mm) and total displacement (mm). The numerical results were converted into colorimetric maps and arranged according to corresponding scales. Results: The stress generated in all situations was directly proportional to the fibromucosa height. The maximum principal stress results demonstrated greater magnitude for anterior guidance, posterior unilateral and posterior bilateral, respectively. Only posterior unilateral load demonstrated an increase in bone microstrain, regardless of the fibromucosa height. Prosthesis displacement was lower under posterior bilateral loading. Conclusion: Posterior bilateral loading is indicated for total prosthesis because it allows lower prosthesis displacement, lower stress concentration at the base of the prosthesis and less bone microstrain.   Keywords Finite element analysis; Occlusion; Total prosthesis.


2011 ◽  
Vol 383-390 ◽  
pp. 5669-5673
Author(s):  
Song Ling Wang ◽  
Zhe Sun ◽  
Zheng Ren Wu

For the large centrifugal fan impeller, its working condition generally is bad, and its geometry generally is complex. So its displacements and stresses distribution are also complex. In this paper, we can obtain the fan impeller’s displacements and stresses distribution accurately through numerical simulation in G4-73 type centrifugal fan impeller using the finite element method software ANSYS. The calculation result shows that the maximum total displacement of the impeller is m, it occurs on the position of the half of the blade near the outlet of the impeller; and the maximum equivalent stress of the impeller is 193 MPa, it occurs on the contacted position of the blade and the shroud near inlet of the impeller. Furthermore, check the impeller strength, the result shows that the strength of the impeller can meet the requirement.


Coatings ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1225
Author(s):  
Fanming Zeng ◽  
Yuting Liu ◽  
Feixian Shao ◽  
Xiujuan Li ◽  
Zhenglei Yu ◽  
...  

Five densities of laser-ablated micro-pits were fabricated onto medium-carbon steel surfaces based on the coupling effect of the biological surface. The effects of the surface textures on the wear behavior were investigated by sliding wear tests under starved lubrication. The results show that compared with the smooth sample, the biomimetic samples could effectively reduce friction and wear, and the tribological performance of the textured surfaces is closely related to the density of the bionic units. The equivalent stress distribution of the specimens was simulated by the finite element method. A uniform stress distribution is beneficial for effectively reducing the generation of wear cracks.


2010 ◽  
Vol 44-47 ◽  
pp. 1158-1162
Author(s):  
Xiao Bo Liu ◽  
Kai Qin Li

As the condition of a certain blade cracked of rotor system of fans, limited short-axletree nonlinear dynamics model is used ,the vibration frequency and nonlinear dynamic stability single-disc rotor is discussed, interior stress distribution and size of rotating shaft after loaded is analyzed concretely by ANSYS software. Through contrast X, Y, X-Y three directions stress distribution of rotating shaft interior, for entity model of near support disc and shaft, it is observed that its field of stress distribution compare dense is near--support field,also stress concentration is relatively bigger after load is added. Meanwhile ANSYS software is used to calculate by simulation this relation of the blade cracking spread width-temporal of four different alloy material and to count the intensity、stress distributing and the axial displacement of the axletree. The best numerical value about elastic modulus and hardness of the material is found by analysis the curve of crackle width- time function.


2011 ◽  
Vol 328-330 ◽  
pp. 1359-1364
Author(s):  
Quan Chang Li ◽  
Kai He ◽  
Ru Xu Du

The utilization of pure waterjet for Incremental Sheet Metal Forming (ISMF) is growing. However, the fatigue of pure waterjet nozzle is not fully clear. In the current study, based on the computational fluid dynamics (CFD) and finite element analysis (FEA), the fatigue failure of pure waterjet nozzle was simulated and analyzed. The influence of uneven equivalent stress distribution and generation of cavitation on nozzle fatigue failure was discussed. The results obtained from two simulations (velocity, pressure) show a good agreement with the theoretical predictions, which indicates that the approach based on CFD and FEA is absolutely feasible. Due to the uneven equivalent stress distribution, there is the first failure point inside the nozzle, which reduces the whole life of the nozzle. The unreasonable nozzle structure is one of main causes of cavitation generation; cavitation damage is reduced by optimizing the structure to improve the overall life of the nozzle.


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