Experimental Analysis of AA5083 Butt Joints Welded by CO2 Laser

2007 ◽  
Vol 344 ◽  
pp. 745-750 ◽  
Author(s):  
Luigi Tricarico ◽  
Regula Spina ◽  
Donato Sorgente ◽  
A. Ancona ◽  
T. Sibillano ◽  
...  

Laser butt-welding of AA5083 has been investigated using a high quality CO2 laser in continuous wave regime. The effect of laser power, welding speed and specimen thickness on mechanical properties of the welded joints were evaluated by employing a general full factorial experimental plan design. The experimental results indicate important suggestion to choose proper combinations of process parameters and achieve high strength butt welded joints.

2019 ◽  
Vol 9 (21) ◽  
pp. 4590 ◽  
Author(s):  
Markus J. Ottersböck ◽  
Martin Leitner ◽  
Michael Stoschka ◽  
Wilhelm Maurer

The division of the total fatigue life into different stages such as crack initiation and propagation is an important issue in regard to an improved fatigue assessment especially for high-strength welded joints. The transition between these stages is fluent, whereas the threshold between the two phases is referred to as technical crack initiation. This work presents a procedure to track crack initiation and propagation during fatigue tests of ultra high-strength steel welded joints. The method utilizes digital image correlation to calculate a distortion field of the specimens’ surface enabling the identification and measurement of cracks along the weld toe arising during the fatigue test. Hence, technical crack initiation of each specimen can be derived. An evaluation for ten ultra high-strength steel butt joints reveals, that for this superior strength steel grade more than 50% of fatigue life is spent up to a crack depth of 0.5 mm, which can be defined as initial crack. Furthermore, a notch-stress based fatigue assessment of these specimens considering the actual weld topography and crack initiation and propagation phase is performed. The results point out that two phase models considering both phases enable an increased accuracy of service life assessment.


2008 ◽  
Vol 22 (09n11) ◽  
pp. 1712-1717
Author(s):  
Y. TAKAHASHI ◽  
M. DAIMARUYA ◽  
H. KOBAYASHI ◽  
H. TSUDA ◽  
H. FUJIKI

The tensile properties of YAG laser welded butt joints using different high strength steel sheets with a tensile strength of 270 MPa, 590 MPa and 980 MPa (denoted HR270, HR590 and HR980, respectively) were investigated at static and dynamic rates, together with the three kinds of laser welded joints made by the same steel sheets. The impact tensile tests were performed by using the vertical type of split Hopkinson tension bar apparatus, while the static tensile tests were carried out using a universal testing machine INSTRON5586. The impact tensile strengths were significantly increased in comparison with the static ones due to the effect of strain rate, which might be the contribution of the part of HR270 base metal. And in both of static and impact tests, the fracture strains of HR270-HR590 joint, HR270-HR980 joint and HR590-HR980 joint were about one half of the fracture strains observed in the same steel welded joints of HR270-HR270, HR270-HR270 and HR590-HR590, respectively.


2020 ◽  
pp. 73-79
Author(s):  
Lechosław Tuz

The use of technologically advanced structural materials entails the necessity of adjusting typical welding processes to special requirements resulting from the limited weldability of certain material groups. Difficulties obtaining high-quality joints may be the consequence of deteriorated mechanical properties and structural changes in materials (beyond requirements of related standards). One of the aforementioned materials is steel characterised by a guaranteed yield point of 1300 MPa, where high strength is obtained through the addition of slight amounts of carbide-forming elements and the application of complex heat treatment processes. A heat input during welding may worsen the aforesaid properties not only in the weld but also in the adjacent material. The tests discussed in the article revealed that the crucial area was that heated below a temperature of 600°C, where the hardness of the material decreased from approximately 520 HV to 330 HV.


2019 ◽  
Vol 2019 (1) ◽  
pp. 000404-000408 ◽  
Author(s):  
Mohammed Alhendi ◽  
Ludovico Cestarollo ◽  
Gurvinder S. Khinda ◽  
Darshana L. Weerawarne ◽  
Mark D. Poliks

Abstract Laser sintering of interconnects printed on flexible substrate with silver nanoparticle ink is studied as an alternative to convection oven sintering. Interconnects of 80 μm and 250 μm line width are printed using an aerosol jet printer and sintered using an 830 nm continuous wave laser. A conductivity that is 4.5× higher than that of an oven sintered interconnect is achieved at optimal laser power and sintering speed set using a full factorial statistical design.


2018 ◽  
Vol 284 ◽  
pp. 344-350 ◽  
Author(s):  
Vera V. Berezovskaya ◽  
A.V. Berezovskiy ◽  
D.H. Hilfi

High nitrogen austenitic steels are used as structural materials required possessing high strength and fracture toughness. The present study is concerned with the characteristic features (shape, size, properties and structure) of the laser welded joints in Cr-Mn-, Cr-Mn-Mo-high nitrogen steels compared to the ones of Cr-Ni-steel joint. Butt welded joints were made using carbon dioxide laser with a maximum output of 5 kW in the continuous wave mode. The hardness and tensile tests of welded joints in the air and 3.5 vol.%-solution of NaCl, as well as the theoretical studies were carried out by optical and transmission electron microscopy (TEM). The results are achieved by testing that the welded joints of HNS had satisfactory weldability, adequately high mechanical and corrosion properties. The austenite of the investigated HNS retains high stability throughout the welding cycle.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 151
Author(s):  
Patricio G. Riofrío ◽  
José A. M. Ferreira ◽  
Carlos A. Capela

In many applications that use high strength steels, structural integrity depends greatly on weld quality. Imperfections and the weld bead geometry are influencing factors on mechanical properties of the welded joints but, especially in the fatigue strength, they cause a great decrease. The proper knowledge of these two factors is important from the nominal stress approach to the fracture mechanics approaches. Studies concerning the profile and imperfections of the weld bead in laser welding for thin plates of high strength steels are scarce. In this work, these two aspects are covered for five series single and double-welded joints, butt joints in a 3 mm thick HSLA steel, welded in a small range of welding parameters. The actual profiles captured with profilometer were modeled with proposed geometric parameters achieving an adequate fit with values of the coefficient of determination ℜ2 greater than 0.9000. Description of imperfections includes the distributions of porosity and undercuts. The evaluation of the weld quality, taking as guide the ISO 13919-1 standard determined B and D levels for the welded series while based on the stress-concentrating effect, showed a greater detriment in those series with undercuts and excessive penetration. The analysis of variance validated the results of the different combinations of laser welding parameters and showed, for the factorial experimental design, a more significant effect of the welding speed.


2021 ◽  
Vol 2015 (1) ◽  
pp. 012129
Author(s):  
Daniil Ryabov ◽  
Olesia Pashina ◽  
George Zograf ◽  
Sergey Makarov ◽  
Mihail Petrov

Abstract In the recent years, semiconductor and dielectric nanophotonic structures attracted a lot of attention for their resonant optical properties finding applications in thermal tuning and optical heating. Exciting high quality optical modes of both electric and magnetic nature in nanoresonators of high-index materials, one can effectively enhance optical absorption in such structures. Another big advantage of semiconductor materials is the ability to finely control the level of optical losses in visible and near infrared (near-IR) range through varying the doping level. In this work, we show theoretically that by moderate carrier doping of silicon via donors from group V materials one can achieve effective heating of nanoresonators. We show that by tuning the doping level of crystalline silicon supporting high quality non-radiative modes based on quasi bound states in the continuum one can achieve strong heating in near-IR under continuous wave regime illumination. We believe that our finding will pave the way for an efficient semiconductor near-IR all-optical sensors and nanoheaters.


2020 ◽  
Vol 2020 (7) ◽  
pp. 2-10
Author(s):  
S.I. Kuchuk-Yatsenko ◽  
◽  
E.V. Antipin ◽  
O.V. Didkovskyi ◽  
V.I. Shvets ◽  
...  

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