Properties of Nanostructured 3Y-TZP Blocks Used for CAD/CAM Dental Restoration

2008 ◽  
Vol 396-398 ◽  
pp. 603-606 ◽  
Author(s):  
Claudinei dos Santos ◽  
Felipe Antunes Santos ◽  
Carlos Nelson Elias

Several CAD/CAM systems are available to dental prosthesis laboratories which can be used to fabricate all-ceramic copings and frameworks. The use of these systems presents low demand, due principally the high blocks ceramics cost used for theses systems. Usually, these ceramic blocks are sintered at high temperatures, between 1450 and 15500C, resulting in micrometric ZrO2 microstructure. A considerable innovation in these ceramics systems used in CAD/CAM applications was introduced by the use of nanometric-tetragonal ZrO2 blocks, which are sintered at low sintering temperatures resulting in nanometric grains morphology and improved mechanical properties. The purpose of the present work is to characterize the mechanical properties of nanoparticled zirconium oxide blocks comparing with commercial micrometric ceramic parts. XRD patterns showed that the blocks have only the tetragonal-ZrO2 as crystalline phase. The tetragonal-monoclinic transformation phase was responsible for the excellent mechanical properties. Nanometric blocks presented hardness of 13GPa, fracture toughness of 11MPam1/2 , bending strength of 1020MPa and Weibull modulus, m=14, while micrometric ZrO2 blocks similar hardness, fracture toughness 8.5MPam1/2, bending strength of 850MPa and Weibull modulus of 10.

Cerâmica ◽  
2018 ◽  
Vol 64 (372) ◽  
pp. 491-497
Author(s):  
A. A. de Almeida Junior ◽  
G. L. Adabo ◽  
B. R. Galvão ◽  
D. Longhini ◽  
B. G. Simba ◽  
...  

Abstract Four dental porcelains for covering zirconia were sintered (fired) at 910-960 °C and characterized, focusing in analyzing reliability, physical and mechanical properties. Samples with relative density close to 99% presented leucite crystallization apart from residual amorphous phase. Hardness between 491±23 and 575±32 HV was different among all ceramics. Fracture toughness between 1.13±0.11 and 1.42±0.25 MPa.m1/2 was statistically different. Bending strength results were not different for three porcelain groups (73±9 to 75±12 MPa), with the exception of one specific group (62±4 MPa). Weibull analysis indicated bending strength between 73 and 75 MPa, Weibull modulus (m) between 5.7 and 7.1, while the ceramic with strength of 60 MPa presented m=13.6. The use of classical theory of fracture mechanics associated to the results of properties obtained in this work indicated the critical failure size in these ceramics lays between 65 and 90 μm and the theoretical fracture energy of porcelains is approximately from 10.5 to 16.3 J/m. It was concluded that the porcelains had different behavior, and it seems that there is no clear relationship among the studied properties.


2008 ◽  
Vol 368-372 ◽  
pp. 1252-1254 ◽  
Author(s):  
Shi Bao Li ◽  
Zhao Hui Chen ◽  
Yi Min Zhao ◽  
Zhong Yi Wang ◽  
Li Hui Tang ◽  
...  

Partially sintered zirconia ceramics (PSZCs) for dental uses were prepared from zirconia nanopowder via isostatic pressing and partially sintering. The open porosities, pore diameters, grain sizes and mechanical properties of the ceramics with different densities were studied. The results show that the pores formed in the PSZCs are all open pores, with a diameter distribution of 60nm~130nm and a grain size distribution of 120~170nm. The machinability becomes worse when the density of PSZC is higher than 75% of the theoretical density, so a ceramic named PSZC-70% with density of 70%TD was selected as the target material. Its bending strength is 168 MPa and fracture toughness is 1.8 MPa·m1/2. A dental restoration framework can be obtained via machining the PSZC-70% on a dental CAD/CAM system.


2013 ◽  
Vol 785-786 ◽  
pp. 533-536 ◽  
Author(s):  
Shi Bao Li ◽  
Yi Min Zhao ◽  
Jian Feng Zhang ◽  
Cheng Xie ◽  
Dong Mei Li ◽  
...  

A novel PMMA-ZrO2 composite (PZC) was prepared by resin infiltrated to ceramic method. The composite mechanical properties were evaluated and correlated to its microstructure. Partially sintered zirconia ceramics (PSZC) were made by isostatic pressing and partially sintering. Subsequently, the PZC was prepared by vacuum infiltrating prepolymerized MMA into PSZC, followed by in-situ polymerization. When PSZC-70% was used as the matrix, the bending strength, elastic modulus, and fracture toughness of the prepared composite i.e PZC-70% were 202.56±12.09 MPa, 58.71±3.98 GPa, and 4.60±0.26 MPa·m1/2, corresponding to 25.69%, 23.31%, and 169.01% improvement, respectively, in comparison with the control matrix. Among them, the fracture toughness improvement was the most prominent. According to SEM images of the fracture surfaces, each pore of zirconia skeleton was filled by organic resin contributing to the bending strength improvement. These weak interfaces between zirconia skeleton and organic resin absorbed energy and terminated the growth of microcracks which might be responsible for significant improvement in fracture toughness. This PZC material is anticipated to be a new member of the dental CAD/CAM family.


2012 ◽  
Vol 727-728 ◽  
pp. 804-808 ◽  
Author(s):  
C. Santos ◽  
Carlos Nelson Elias ◽  
Andréa Matos Melo ◽  
Sérgio Neves Monteiro

Several CAD/CAM systems are available to dental prosthesis laboratories that can be used to make all-ceramic copings and frameworks. In Brazil, the use of these systems presents low demand, due principally the high blocks ceramics cost used for theses systems. The ceramic blocks are imported. To increase the dental ceramic CAD/CAM applications is necessary develop and produce the ceramics blocks in Brazil. The purpose of the present work is to compare the mechanical properties of blocks of zirconium developed in the Brazil (ProtMat® Co) and imported (VITA). It was determined the mechanical and physics properties of the two types of blocks of zirconium stabilized with ytria. The blocks have been sinterized at 1530 °C and their mechanical and physics properties were measured. The x-ray diffraction analysis showed only tetragonal phase, which improve the blocks toughness. The Vickers hardness and fracture toughness were 1300HV and 9 MPam1/2, respectively. High bending fracture resistance was obtained for both materials with average values of 910MPa. The Weibull modulus was m=10 for Brazilian and imported blocks. It was not observed an important difference among the microstructures and mechanical properties of the analyzed zirconium blocks.


Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 808
Author(s):  
Teresa Palacios ◽  
Sandra Tarancón ◽  
Cristian Abad ◽  
José Ygnacio Pastor

This study aims to evaluate the microstructural and mechanical properties of three commercial resin-based materials available for computer-aid design and manufacturing (CAD/CAM)-processed indirect dental restoration: LavaTM Ultimate Restorative (LU), 3M ESPE; Brilliant Crios (BC), COLTENE and CerasmartTM (CS), GC Dental Product. The three types of resin-based composite CAD/CAM materials were physically and mechanically tested under two conditions: directly as received by the manufacturer (AR) and after storage under immersion in artificial saliva (AS) for 30 days. A global approximation to microstructure and mechanical behaviour was evaluated: density, hardness and nanohardness, nanoelastic modulus, flexural strength, fracture toughness, fracture surfaces, and microstructures and fractography. Moreover, their structural and chemical composition using X-ray fluorescence analysis (XRF) and field emission scanning electron microscopy (FESEM) were investigated. As a result, LU exhibited slightly higher mechanical properties, while the decrease of its mechanical performance after immersion in AS was doubled compared to BC and CS. Tests of pristine material showed 13 GPa elastic modulus, 150 MPa flexural strength, 1.0 MPa·m1/2 fracture toughness, and 1.0 GPa hardness for LU, 11.4 GPa elastic modulus; 140 MPa flexural strength, 1.1 MPa·m1/2 fracture toughness, and 0.8 GPa hardness for BC; and 8.3 GPa elastic modulus, 140 MPa flexural strength, 0.9 MPa·m1/2 fracture toughness, and 0.7 GPa hardness for CS. These values were significantly reduced after one month of immersion in saliva. The interpretation of the mechanical results could suggest, in general, a better behaviour of LU compared with the other two despite it having the coarsest microstructure of the three studied materials. The saliva effect in the three materials was critically relevant for clinical use and must be considered when choosing the best solution for the restoration to be used.


2008 ◽  
Vol 591-593 ◽  
pp. 436-440
Author(s):  
João Marcos K. Assis ◽  
Francisco Piorino Neto ◽  
Francisco Cristóvão Lourenço de Melo ◽  
Maria do Carmo de Andrade Nono

A comparative study between alumina added niobia ceramics and two alumina zirconia composites from nanostructured TZP (7% and 14% weight) was made. On this composites the zirconia were yttria stabilized and the alumina were submicron structured. As sintering aid a mixture of magnesia, niobia and talc were used on all samples. The sintering was performed at 1450 oC during 60 minutes. The characteristic grain size and shape of an alumina and zirconia powders, aggregates and agglomerates were characterized. The sintering ceramics were evaluated through hardness, fracture toughness and 4 point bending test. Weibull statistic was applied on the flexural results. Although the fracture toughness result from ZTA were lower, and seems to be affected by the liquid fase, the hardness and Weibull modulus were higher than alumina niobia. The grains size and the homogeneity of its distributions on the microstructure of this ceramics was correlated to these higher values. The results from these alumina zirconia composites showed a potential to apply as a ballistic armor material.


2014 ◽  
Vol 602-603 ◽  
pp. 438-442
Author(s):  
Lei Yu ◽  
Jian Yang ◽  
Tai Qiu

Fully dense (ZrB2+ZrC)/Zr3[Al (Si)]4C6 composites with ZrB2 content varying from 0 to 15 vol.% and fixed ZrC content of 10 vol.% were successfully prepared by in situ hot-pressing in Ar atmosphere using ZrH2, Al, Si, C and B4C as raw materials. With the increase of ZrB2 content, both the bending strength and fracture toughness of the composites increase and then decrease. The synergistic action of ZrB2 and ZrC as reinforcements shows significant strengthening and toughing effect to the Zr3[Al (Si)]4C6 matrix. The composite with 10 vol.% ZrB2 shows the optimal mechanical properties: 516 MPa for bending strength and 6.52 MPa·m1/2 for fracture toughness. With the increase of ZrB2 content, the Vickers hardness of the composites shows a near-linear increase from 15.3 GPa to 16.7 GPa. The strengthening and toughening effect can be ascribed to the unique mechanical properties of ZrB2 and ZrC reinforcements, the differences in coefficient of thermal expansion and modulus between them and Zr3[Al (Si)]4C6 matrix, fine grain strengthening and uniform microstructure derived by the in situ synthesis reaction.


2013 ◽  
Vol 589-590 ◽  
pp. 590-593 ◽  
Author(s):  
Min Wang ◽  
Jun Zhao

In order to investigate the effects of TiN content on Al2O3/TiN ceramic material (ATN), the ATN ceramic materials were prepared of TiN content in 30%, 40%, 50%, 60% in the condition of hot press sintering. The sintering temperature is 1700°C, the sintering press is 32MPa, and the holding time are 5min, 10min, 15min. The effects of TiN content on mechanical properties and microstructure of ATN ceramic materials were investigated by analyzing the bending strength, hardness, fracture toughness. The results show that ATN50 has the best mechanical property, its bending strength is 659.41MPa, vickers hardness is 13.79GPa, fracture toughness is 7.06MPa·m1/2. It is indicated that the TiN content has important effect on microstructure and mechanical properties of ATN ceramic materials.


2014 ◽  
Vol 616 ◽  
pp. 27-31 ◽  
Author(s):  
Tomohiro Kobayashi ◽  
Katsumi Yoshida ◽  
Toyohiko Yano

The CNT/B4C composite with Al2O3 additive was fabricated by hot-pressing following extrusion molding of a CNT/B4C paste, and mechanical properties of the obtained composite were investigated. Many CNTs in the composite aligned along the extrusion direction from SEM observation. 3-points bending strength of the composite was slightly lower than that of the monolithic B4C. Elastic modulus and Vickers hardness of the composite drastically decreased with CNT addition. Fracture toughness of the composite was higher than that of the monolithic B4C.


2002 ◽  
Vol 34 (3) ◽  
pp. 223-229 ◽  
Author(s):  
O.I. Getman ◽  
V.V. Holoptsev ◽  
V.V. Panichkina ◽  
I.V. Plotnikov ◽  
V.K. Soolshenko

The mechanical properties and microstructure formation processes in Si3N4+3% AI2O3+5% Y2O3(Yb2O3) ceramic compacts sintered under microwave heating (MWH) and under traditional heating (TH) were investigated. The initial ceramic materials were powder blends of silicon nitride with oxides. The mean powder particle sizes were 0.5-1.0 mim. The content of alfa-phase in the Si3N4 powder was more than 95 %. The samples were sintered at 1800BC in nitrogen at normal pressure, the heating rate in all experiments was 60BC/min. The Vickers hardness (HV), fracture toughness (K1C) and bending strength (on) were determined. The microstructures of fracture surfaces of samples were studied by SEM. Quantitative microstructure analysis was carried out. It was shown that the values of HV and Kic of ceramic samples sintered under MWH at 1800BC rose steadily with the sintering time. This caused an increase in density, which reached maximum as fast as after 30 min of the MWH sintering; the mass loss at that time amounted to 3-4 %. The porosity of sintered samples with an addition of yttria was less than 1 %, that of ytterbia was greater, 2.4 %. For similar values of relative density, the hardness and fracture toughness of ceramic samples produced under MWH were higher as compared with those of samples sintered under TH. The microstructure of samples had the form of elongated grains in a matrix of polyhedral grains of the beta-Si3N4 phase. Measurements showed the mean size of grains in samples produced by MWH to be greater that in samples produced by TH. A larger number of elongated grains were formed. It was concluded that for sintering under MWH of Si3N4-based ceramics the growth of elongated beta-Si3N4 grains and formation of a "reinforced" microstructure were promoted and thereby improved the mechanical properties of such ceramics.


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