Research of Performance about Ceramic Coating on Aluminum Bumper to Resist Hypervelocity Impact

2013 ◽  
Vol 577-578 ◽  
pp. 629-632
Author(s):  
Gong Shun Guan ◽  
Qiang Bi ◽  
Yu Zhang

Shield structure based on ceramic coating on aluminum bumper was designed, and a series of hypervelocity impact tests were practiced with a two-stage light gas gun facility. Impact velocities were varied between1.5km/s and 5.0km/s. The diameter of projectiles were 3.97mm and 6.35mm respectively. The impact angle was 0°. The damage of the ceramic coating on aluminum bumper under hypervelocity impact was studied. It was found that the ceramic coating on aluminum bumper could help enhancing the protection performance of shield to resist hypervelocity impact. The results indicated when the ceramic coating is on the front side of aluminum bumper, it was good for comminuting projectile and weakening the kinetic energy of projectile. For a certain aluminum bumper, existing a critical thickness of ceramic coating in which capability of Whipple shield to resist hypervelocity impact is the best. On this basis, the proposal of the optimum design for ceramic coating on aluminum bumper was made.

2012 ◽  
Vol 525-526 ◽  
pp. 397-400
Author(s):  
Gong Shun Guan ◽  
Dong Dong Pu ◽  
Yue Ha

A series of hypervelocity impact tests on stainless steel mesh/aluminum plate multi-shock shield were practiced with a two-stage light gas gun facility. Impact velocity was approximately 4km/s. The diameter of projectiles was 6.4mm. The impact angle was 0°. The fragmentation and dispersal of hypervelocity particle against stainless steel mesh bumper varying with mesh opening size and the wire diameter were investigated. It was found that the mesh wall position, diameter of wire, separation distance arrangement and mesh opening had high influence on the hypervelocity impact characteristic of stainless steel mesh/aluminum plate multi-shock shields. When the stainless steel mesh wall was located in the first wall site of the bumper it did not help comminuting and decelerating projectile. When the stainless steel mesh wall was located in the last wall site of the bumper, it could help dispersing debris clouds, reducing the damage of the rear wall. Optimized design idea of stainless steel mesh/aluminum plate multi-shock shields was suggested.


2012 ◽  
Vol 525-526 ◽  
pp. 401-404
Author(s):  
Gong Shun Guan ◽  
Rui Tao Niu

In order to study the fragmentation of projectile and ejection of debris clouds caused by hypervelocity impacting mesh bumper, simulation of aluminum sphere projectile hypervelocity normal impacting aluminum mesh bumper was practiced with SPH arithmetic of LS-DYNA soft. The diameter of projectile was 4mm. Impact velocities of aluminum spheres were varied between 2.2km/s and 6.2km/s. The impact angle was 0°. The relationship between the debris clouds characteristic of projectile and the impact position on aluminum mesh bumper was studied. The effect on fragmentation of projectile from different combination mode of aluminum mesh bumper was analyzed. The results showed that the morphologies of the debris cloud varied with the impact position when a projectile impacted the mesh bumper. The debris clouds as palpus was found, and some local kinetic energy concentrated appeared in the debris clouds. Debris clouds distribution was more uniform when projectile impacted wire across point on the mesh bumper. Debris clouds had more diffuse area and less residual kinetic energy when mesh bumper was combined with interleaving mode. Mesh bumper combined with interleaving mode was helpful in enhancing the protection performance of shields.


2010 ◽  
Vol 452-453 ◽  
pp. 385-388
Author(s):  
Bin Jia ◽  
Gao Jian Liao ◽  
Hai Peng Gong ◽  
Bao Jun Pang

All spacecrafts in earth orbit are subject to hypervelocity impact by micro-meteoroids and space debris, which can in turn lead to significant damage and catastrophic failure of spacecraft. Porous volcano rock was adopted as one of micro-meteoroid material due to their similar physical and geometric features. Two-stage light gas gun experiments were carried out for a 6mm diameter volcano rock projectile impact on an Al-Whipple shield within the speed range from 1 km/s to 3 km/s. An ANSYS/LS-DYNA software was employed and justified by experimental results, in which a porous geometrical model was established for volcano rock projectile. The higher speed range was extended from 3 km/s to 10 km/s by numerical simulation. The results of experiments and numerical simulation indicated that major damage on rear wall of the Whipple shield impacted by volcano rock projectile is caused by the fragments of bumper of the shield, which is different from that of aluminum projectile. And 5.5km/s is the critical speed of a 6mm diameter volcano rock projectile impact on the Whipple shield investigated.


2013 ◽  
Vol 834-836 ◽  
pp. 825-828
Author(s):  
Jun Yin ◽  
Yu Wang Yang ◽  
Xia Yun Hu ◽  
Cheng Cheng Yong

For almost all materials the hypervelocity regime has been reached when the impact speed above 2 km/s. A double-barreled two-stage light gas gun (TSLGG) system used for the hypervelocity impact tests is described. The proposed TSLGG can accelerate 50 g projectile masses up to velocities of 2.2 km/s. The craters produced with this equipment reach a diameter of up to 20 cm, a size unique in laboratory cratering research. The experiment results show our TSLGG system work effectively, velocity of the projectile mass is measured highly accurate by means of the proposed optical method.


Tribologia ◽  
2017 ◽  
Vol 273 (3) ◽  
pp. 85-90 ◽  
Author(s):  
Bazyli KRUPICZ ◽  
Wojciech TARASIUK ◽  
Jerzy NAPIÓRKOWSKI ◽  
Krzysztof LIGIER

The paper investigated the influence of the impact angle of a solid particle jet on the erosion wear of 38GSA and Hardox 500 steel. The basis of the analysis was the assumption of the existence of a correlation between mechanical properties of the material, represented by the work of deformation (P) determined from the stressstrain diagram (U). The impact angle of quartz sand particles (30, 60, and 90 °) was considered through the separation of kinetic energy of particles impacting the eroded surface perpendicularly and tangentially.


2021 ◽  
pp. 136943322098610
Author(s):  
Kai Lu ◽  
Xu-Jun Chen ◽  
Zhen Gao ◽  
Liang-Yu Cheng ◽  
Guang-Huai Wu

A floating two-stage buffer collision-prevention system (FTBCPS) has been proposed to reduce the impact loads on the bridge pier in this paper. The anti-collision process can be mainly divided into two stages. First, reduce the ship velocity and change the ship initial moving direction with the stretching and fracture of the polyester ropes. Second, consume the ship kinetic energy with the huge damage and deformation of the FTBCPS and the ship. The main feature of the FTBCPS lies in the first stage and most of the ship kinetic energy can be dissipated before the ship directly impacts on the bridge pier. The contact stiffness value between the ship and the FTBCPS can be a significant factor in the first stage and the calculation method of it is the focus of this paper. The contact force, the internal force and the general equation of motion have been given in the first part. The structure model of the ship and the FTBCPS are then established in the ANSYS Workbench. After that, 38 typical load cases of the ship impacting on the FTBCPS are conducted in LS-DYNA. The reduction processes of the ship kinetic energy and the ship velocity in different load cases have been investigated. It can be summarized that the impact angle and the ship initial velocity are the main factors in the energy and velocity dissipation process. Moreover, the local impact force-depth curves have also been studied and the impact angle is found to be the only significant factor on the ship impact process. Next, the impact force-depth curves with different impact angles are fitted and the contact stiffness values are accordingly calculated. Finally, the impact depth range, the validity of the local simulation results and the consistency of the fitted stiffness value are verified respectively, demonstrating that the fitted stiffness values are applicable in the global analysis.


2007 ◽  
Vol 348-349 ◽  
pp. 785-788 ◽  
Author(s):  
Gong Shun Guan ◽  
Bao Jun Pang ◽  
Yue Ha

Impacts of meteoroids and space debris on pressure vessels can have detrimental consequences for any mission. Depending on the parameters of the impacting particle and the characteristic of the vessel, the damages can range from relatively uncritical craters in the vessel’s surface to the catastrophic bursting of vessels, which besides the loss of vessel may result in severe secondary damages to surrounding components. In order to investigate failure mechanisms of thin-walled aluminum pressure vessels under hypervelocity impact of space debris, a non-powder two-stage light gas gun was used to launch Al-sphere projectiles impacting on unshielded and shielded vessels. Damage patterns and mechanisms leading to catastrophic rupture are discussed. Experimental results indicate that the impact kinetic energy of the projectile and the gas pressure in the vessel have an important effect on the damage modes of the vessel. On the one hand, high pressure gas can lead to a vessel blast. On the other hand, high pressure gas can mitigate the impact of the debris cloud on the rear wall of the vessel. Catastrophic rupture of unshielded gas-filled vessels can be avoided when the impact energy is less than a certain limit value. When the bumper is perforated, damage of shielded pressure vessel might be fatal for vessels with high gas pressure.


2011 ◽  
Vol 471-472 ◽  
pp. 1028-1033 ◽  
Author(s):  
Nuraishah Bazilah Affandi ◽  
Azmin Shakrine Mohd. Rafie ◽  
Shahnor Basri ◽  
Fairuz Izzuddin Romli ◽  
Dayang Laila Abang Abdul Majid ◽  
...  

Known as “coir”, the fibrous husk of the coconut fruit has potential for integration as a constituent in impact-resisting aerospace materials. As a preliminary study, kinetic energy absorption of this natural fiber is studied prior to further testing, for instance; a non-ballistic surface impacted at high velocity by a small mass is the equivalent mock-up to runway debris. The purpose of this study is to find the relationship between the thickness of the fiber with the kinetic energy absorption. Fabricated fiber panels measuring 10×10×t cm with various thickness are subjected to mild steel projectiles launched by a light gas gun at a constant pressure. The velocity of the projectiles is set to be consistent with the velocity range of typical transport-category aircraft. The impact response of the panels aids in predicting the required amendments where plies of coir sheets are increased to which perforation is impossible. The relationship established from the experimental results is then used to predict the amount of layers required for total translational kinetic energy absorption.


2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Bhushan D. Nandre ◽  
Girish R. Desale

The present experimental study investigates the effect of constant kinetic energy on erosion wear of aluminum alloy 6063. Three different natural erodents (quartz, silicon carbide, and alumina) with different particle sizes are used to impact at 45 deg and 90 deg impact angles. For calculating the number of particles in the slurry pot, it is assumed that the solid particles are of spherical shape. The total numbers of impacting solid particles were kept constant by adjusting the solid concentration, velocity, and test duration. The scanning electron microscope (SEM) images of the three erodents show that the alumina particles have sharp edges with more angularity, and silicon carbide particles have subangular nature while quartz particles are blocky in shape. The mass loss per particle at 45 deg impact angle is observed higher than at normal impact angle. It may be due to the change in material removal mechanism with changing the impact angle. It is also found that the mass loss per particle from the target material having different particle size with constant kinetic energy remains constant for respective erodents. This indicates that the velocity exponent of impacting particles is around 2. The SEM images of eroded surfaces reveal the different mechanisms of material removal at 45 deg impact angle and at normal impact angle.


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