Simulation and Laboratory Studies on the Influence of Selected Engineering and Operational Parameters on Gear Transmission Vibroactivity

2013 ◽  
Vol 588 ◽  
pp. 266-275 ◽  
Author(s):  
Grzegorz Peruń ◽  
Jan Warczek ◽  
Rafał Burdzik ◽  
Bogusław Łazarz

The optimization of the construction of gears leading to the minimization of dynamic effects and to meet all basic criteria is in many cases only possible by applying numerical methods. The models allow determining the influence of a range of factors on the dynamic phenomena. Proper experimental tests are often not possible because the number of options of influencing factor sets is very large. Using simulation models allows limiting the volume of experimental studies to the necessary minimum, and hence is beneficial from the economic standpoint. The paper describes numerical and laboratory researches on the influence of selected construction, technological and operational factors on the dynamic effects and vibroactivity in gears. Numerical analyses were performed using a custom-developed dynamic model of a test stand with the gears operating in the circulating power system. The models details were presented at the International Congress on Technical Diagnostics in 2008. The idea behind this article is to present selected results of simulation calculations and laboratory tests to determine the possibility of minimizing the noise and vibration of gears. Selected results of the calculations were also compared with the results of laboratory tests to demonstrate the high compatibility of the two test methods.

2008 ◽  
Vol 59 (5) ◽  
Author(s):  
Mirela Dulama ◽  
Nicoleta Deneanu ◽  
Cristian Dulama ◽  
Margarit Pavelescu

The paper presents the experimental tests concerning the treatment by membrane techniques of radioactive aqueous waste. Solutions, which have been treated by using the bench-scale installation, were radioactive simulated secondary wastes from the decontamination process with modified POD. Generally, an increasing of the retention is observed for most of the contaminants in the reverse osmosis experiments with pre-treatment steps. The main reason for taking a chemical treatment approach was to selectively remove soluble contaminants from the waste. In the optimization part of the precipitation step, several precipitation processes were compared. Based on this comparison, mixed [Fe(CN)6]4-/Al3+/Fe2+ was selected as a precipitation process applicable for precipitation of radionuclides and flocculation of suspended solid. Increased efficiencies for cesium radionuclides removal were obtained in natural zeolite adsorption pre-treatment stages and this was due to the fact that volcanic tuff used has a special affinity for this element. Usually, the addition of powdered active charcoal serves as an advanced purifying method used to remove organic compounds and residual radionuclides; thus by analyzing the experimental data (for POD wastes) one can observe a decreasing of about 50% for cobalt isotopes subsequently to the active charcoal adsorption.. The semipermeable membranes were used, which were prepared by the researchers from the Research Center for Macromolecular Materials and Membranes, Bucharest. The process efficiency was monitored by gamma spectrometry.


Machines ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 4 ◽  
Author(s):  
Luqman S. Maraaba ◽  
Zakariya M. Al-Hamouz ◽  
Abdulaziz S. Milhem ◽  
Ssennoga Twaha

The application of line-start permanent magnet synchronous motors (LSPMSMs) is rapidly spreading due to their advantages of high efficiency, high operational power factor, being self-starting, rendering them as highly needed in many applications in recent years. Although there have been standard methods for the identification of parameters of synchronous and induction machines, most of them do not apply to LSPMSMs. This paper presents a study and analysis of different parameter identification methods for interior mount LSPMSM. Experimental tests have been performed in the laboratory on a 1-hp interior mount LSPMSM. The measurements have been validated by investigating the performance of the machine under different operating conditions using a developed qd0 mathematical model and an experimental setup. The dynamic and steady-state performance analyses have been performed using the determined parameters. It is found that the experimental results are close to the mathematical model results, confirming the accuracy of the studied test methods. Therefore, the output of this study will help in selecting the proper test method for LSPMSM.


Machines ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 32
Author(s):  
Viktor Shcherba ◽  
Viktor Shalay ◽  
Evgeniy Nosov ◽  
Evgeniy Pavlyuchenko ◽  
Ablai-Khan Tegzhanov

This article considers the development and research of a new design of crosshead-free piston hybrid power machine. After verification of a system of simplifying assumptions based on the fundamental laws of energy, mass, and motion conservation, as well as using the equation of state, mathematical models of the work processes of the compressor section, pump section, and liquid flow in a groove seal have been developed. In accordance with the patent for the invention, a prototype of a crosshead-free piston hybrid power machine (PHPM) was developed; it was equipped with the necessary measuring equipment and a stand for studying the prototype. Using the developed mathematical model, the physical picture of the ongoing work processes in the compressor and pump sections is considered, taking into account their interaction through a groove seal. Using the developed plan, a set of experimental studies was carried out with the main operational parameters of the crosshead-free PHPM: operating processes, temperature of the cylinder–piston group and integral parameters (supply coefficient of the compressor section, volumetric efficiency of the pump section, etc.). As a result of numerical and experimental studies, it was determined that this PHPM design has better cooling of the compressor section (decrease in temperature of the valve plate is from 10 to 15 K; decrease in temperature of intake air is from 6 to 8 K, as well as there is increase in compressor and pump section efficiency up to 5%).


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 626
Author(s):  
Riccardo Scazzosi ◽  
Marco Giglio ◽  
Andrea Manes

In the case of protection of transportation systems, the optimization of the shield is of practical interest to reduce the weight of such components and thus increase the payload or reduce the fuel consumption. As far as metal shields are concerned, some investigations based on numerical simulations showed that a multi-layered configuration made of layers of different metals could be a promising solution to reduce the weight of the shield. However, only a few experimental studies on this subject are available. The aim of this study is therefore to discuss whether or not a monolithic shield can be substituted by a double-layered configuration manufactured from two different metals and if such a configuration can guarantee the same perforation resistance at a lower weight. In order to answer this question, the performance of a ballistic shield constituted of a layer of high-strength steel and a layer of an aluminum alloy impacted by an armor piercing projectile was investigated in experimental tests. Furthermore, an axisymmetric finite element model was developed. The effect of the strain rate hardening parameter C and the thermal softening parameter m of the Johnson–Cook constitutive model was investigated. The numerical model was used to understand the perforation process and the energy dissipation mechanism inside the target. It was found that if the high-strength steel plate is used as a front layer, the specific ballistic energy increases by 54% with respect to the monolithic high-strength steel plate. On the other hand, the specific ballistic energy decreases if the aluminum plate is used as the front layer.


2021 ◽  
Vol 11 (11) ◽  
pp. 5008
Author(s):  
Juan José del Coz-Díaz ◽  
Felipe Pedro Álvarez-Rabanal ◽  
Mar Alonso-Martínez ◽  
Juan Enrique Martínez-Martínez

The thermal inertia properties of construction elements have gained a great deal of importance in building design over the last few years. Many investigations have shown that this is the key factor to improve energy efficiency and obtain optimal comfort conditions in buildings. However, experimental tests are expensive and time consuming and the development of new products requires shorter analysis times. In this sense, the goal of this research is to analyze the thermal behavior of a wall made up of lightweight concrete blocks covered with layers of insulating materials in steady- and transient-state conditions. For this, numerical and experimental studies were done, taking outdoor temperature and relative humidity as a function of time into account. Furthermore, multi-criteria optimization based on the design of the experimental methodology is used to minimize errors in thermal material properties and to understand the main parameters that influence the numerical simulation of thermal inertia. Numerical Finite Element Models (FEM) will take conduction, convection and radiation phenomena in the recesses of lightweight concrete blocks into account, as well as the film conditions established in the UNE-EN ISO 6946 standard. Finally, the numerical ISO-13786 standard and the experimental results are compared in terms of wall thermal transmittance, thermal flux, and temperature evolution, as well as the dynamic thermal inertia parameters, showing a good agreement in some cases, allowing builders, architects, and engineers to develop new construction elements in a short time with the new proposed methodology.


Author(s):  
N. Bosso ◽  
A. Gugliotta ◽  
N. Zampieri

Determination of contact forces exchanged between wheel and rail is one of the most important topics in railway dynamics. Recent studies are oriented to improve the existing contact methods in terms of computational efficiency on one side and on the other side to develop more complex and precise representation of the contact problem. This work shows some new results of the contact code developed at Politecnico di Torino identified as RTCONTACT; this code, which is an improvement of the CONPOL algorithm, is the result of long term activities, early versions were used in conjunction with MBS codes or in Matlab® environment to simulate vehicle behaviour. The code has been improved also using experimental tests performed on a scaled roller-rig. More recently the contact model was improved in order to obtain a higher computational efficiency that is a required for the use inside of a Real Time process. Benefit of a Real Time contact algorithm is the possibility to use complex simulation models in diagnostic or control systems in order to improve their performances. This work shows several comparisons of the RTCONTACT contact code respect commercial codes, standards and benchmark results.


2021 ◽  
Vol 23 ◽  
pp. 42-64
Author(s):  
Boris Basok ◽  
Ihor Bozhko ◽  
Maryna Novitska ◽  
Aleksandr Nedbailo ◽  
Myroslav Tkachenko

This article is devoted to the analysis of the heat engineering characteristics of the operation of an Earth-to-Air Heat Exchanger, EAHE, with a circular cross-sectional shape, which is a component of the geothermal ventilation system. The authors analyzed literature sources devoted to the research of heat exchangers of the soil-air type of various designs and for working conditions in various soils. Much attention is paid to the issues of modeling the operation of such heat exchangers and the distinctive features of each of these models. Also important are the results of experimental studies carried out on our own experimental bench and with the help of which the numerical model was validated. The results of these studies are the basis for the development of a method for determining the optimal diameter of an EAHE under operating conditions for soil in Kyiv, Ukraine.


Author(s):  
Francesco Braghin ◽  
Federico Cheli ◽  
Edoardo Sabbioni

Individual tire model parameters are traditionally derived from expensive component indoor laboratory tests as a result of an identification procedure minimizing the error with respect to force and slip measurements. These parameters are then transferred to vehicle models used at a design stage to simulate the vehicle handling behavior. A methodology aimed at identifying the Magic Formula-Tyre (MF-Tyre) model coefficients of each individual tire for pure cornering conditions based only on the measurements carried out on board vehicle (vehicle sideslip angle, yaw rate, lateral acceleration, speed and steer angle) during standard handling maneuvers (step-steers) is instead presented in this paper. The resulting tire model thus includes vertical load dependency and implicitly compensates for suspension geometry and compliance (i.e., scaling factors are included into the identified MF coefficients). The global number of tests (indoor and outdoor) needed for characterizing a tire for handling simulation purposes can thus be reduced. The proposed methodology is made in three subsequent steps. During the first phase, the average MF coefficients of the tires of an axle and the relaxation lengths are identified through an extended Kalman filter. Then the vertical loads and the slip angles at each tire are estimated. The results of these two steps are used as inputs to the last phase, where, the MF-Tyre model coefficients for each individual tire are identified through a constrained minimization approach. Results of the identification procedure have been compared with experimental data collected on a sport vehicle equipped with different tires for the front and the rear axles and instrumented with dynamometric hubs for tire contact forces measurement. Thus, a direct matching between the measured and the estimated contact forces could be performed, showing a successful tire model identification. As a further verification of the obtained results, the identified tire model has also been compared with laboratory tests on the same tire. A good agreement has been observed for the rear tire where suspension compliance is negligible, while front tire data are comparable only after including a suspension compliance compensation term into the identification procedure.


2015 ◽  
Vol 39 (3) ◽  
pp. 593-603
Author(s):  
Xinghui Zhang ◽  
Jianshe Kang ◽  
Hongzhi Teng ◽  
Jianmin Zhao

Gear and bearing faults are the main causes of gearbox failure. Till now, incipient fault diagnosis of these two components has been a problem and needs further research. In this context, it is found that Lucy–Richardson deconvolution (LRD) proved to be an excellent tool to enhance fault diagnosis in rolling element bearings and gears. LRD’s good identification capabilities of fault frequencies are presented which outperform envelope analysis. This is very critical for early fault diagnosis. The case studies were carried out to evaluate the effectiveness of the proposed method. The results of simulated and experimental studies show that LRD is efficient in alleviating the negative effect of noise and transmission path. The results of simulation and experimental tests demonstrated outperformance of LRD compared to classical envelope analysis for fault diagnosis in rolling element bearings and gears, especially when it is applied to the processing of signals with strong background noise.


2019 ◽  
Vol 18 (1) ◽  
pp. 30-41
Author(s):  
A. M. Gareyev ◽  
I. A. Popelnyuk ◽  
D. M. Stadnik

А method based on comparing oscilloscope patterns of operational parameters with reference curves is one of the most promising methods of diagnosing hydraulic systems among the existing ones. Its implementation does not allow accurate localization of the faulty unit in the system and quantitative estimation of the magnitude of the fault. To eliminate these shortcomings, it is advisable to use simulation models of hydraulic units, taking into account typical faults of a hydraulic system. Their use makes it possible to evaluate the effect of a particular malfunction on the change of dynamic parameters at the stage of mathematical modeling. As a result of the analysis of statistical information and literary sources, characteristic faults of hydraulic systems are identified. Their causes and the impact on the operation of hydraulic units are examined. Simulation models of units taking into account typical faults are described in the Matlab / Simscape software package. They are implemented using a typical hydraulic system as an example. Dynamic characteristics of a hydraulic system in a healthy condition and those of a system with one of the characteristic faults are compared.


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